Skin melting and filtering device for donkey-hide gelatin production and processing
By designing an Ejiao production processing device that includes a chemical structure and filtering component, it solves the problem of low filtration efficiency and easy to block the traditional device, and realizes the efficient filtering and pureness of Ejiao.
Patent Information
- Application Number
- CN202420963515.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The traditional donkey-hide gelatin shave filter device has low filtration efficiency and is prone to clogging, affecting the purity and production efficiency of donkey-hide gelatin.
Designed a filtering device for Ejiao production and processing of Ejiao production and filter components. The cortex structure makes the cortex easily separate through the drive motor, mixing leaves and scraping plates, and the filter component is used to prevent blocking through filters and dredging leaves.
It improves the filtration efficiency of Ejiao, ensures the purity and production efficiency of Ejiao, and effectively prevent the blockage of filtering parts, reducing the risk of production interruption.
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Figure CN222400499U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of donkey-hide gelatin production, in particular to a skin-removing filtering device for donkey-hide gelatin production and processing. Background Art
[0002] As a traditional Chinese medicine, the production process of donkey-hide gelatin needs to go through multiple steps such as peeling and filtering. In the production process of donkey-hide gelatin, peeling is a key step, which directly affects the quality and taste of donkey-hide gelatin.
[0003] However, the traditional donkey-hide gelatin skinning filtering device often exposes many shortcomings in practical applications. First, its filtration efficiency is low, resulting in the inability to effectively remove impurities in the donkey-hide gelatin liquid during the skinning process, which not only affects the purity and quality of donkey-hide gelatin, but also prolongs the production cycle and reduces production efficiency. Secondly, the problem of easy clogging of traditional devices is particularly prominent, especially when dealing with donkey-hide gelatin liquid containing a large amount of particles or viscous substances. The filtering components are easily clogged and need to be cleaned frequently, which not only increases the labor intensity of workers, but may also cause production interruptions, further affecting production efficiency. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides a peeling filtering device for donkey-hide gelatin production and processing, which has the advantages of improving filtering efficiency and preventing clogging of filtering components.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of improving the filtering efficiency and preventing the clogging of the filtering components, the utility model provides the following technical solutions: a skin-removing filtering device for donkey-hide gelatin production and processing, comprising a bottom plate, four support rods fixedly connected to the upper surface of the bottom plate, and a processing tank fixedly connected between the top ends of the four support rods, wherein the upper surface of the processing tank is provided with a skin-removing structure that makes the skin layer easy to separate;
[0008] The peeling structure includes a driving motor fixedly connected to the upper surface of the processing tank, a rotating rod fixedly connected to the output shaft of the driving motor, a stirring blade fixedly connected to the outer side of the rotating rod, scrapers fixedly connected to the left and right sides of the stirring blade, a cover body fixedly connected to the left and right sides of the processing tank, and a heating tube fixedly connected to the inner side of the cover body;
[0009] The upper surface of the processing tank is provided with a material conveying component for conveying materials;
[0010] A filtering assembly for filtering is provided on the left side of the processing tank.
[0011] Furthermore, the front and back sides of the stirring blades are fixedly connected with tooth blocks, the number of the stirring blades is six, and the scraper on the left side is fixedly connected between the left sides of the six stirring blades, and the scraper on the right side is fixedly connected between the right side of the right stirring blade.
[0012] Furthermore, slide grooves are provided on both sides of the processing tank, and baffles are slidably connected to the inner sides of the two slide grooves, and the opposite sides of the two baffles are fitted with each other, and the two baffles are located below the rotating rod, and the bottom of the lowest stirring blade is fixedly connected with a scraper, and the bottom of the scraper is fitted with the upper surface of the baffle.
[0013] Furthermore, the feed assembly includes a feed pipe fixedly connected to the upper surface of the processing tank, a feed hopper fixedly connected to the upper surface of the feed pipe, a feed motor fixedly connected to the left side of the feed pipe, a connecting rod fixedly connected to the output shaft of the feed motor, and a spiral blade fixedly connected to the outside of the connecting rod.
[0014] Furthermore, an auxiliary rod is fixedly connected to the bottom of the material conveying pipe, and the bottom end of the auxiliary rod is fixedly connected to the upper surface of the bottom plate.
[0015] Furthermore, the filter assembly includes a filter motor fixedly connected to the left side wall of the processing tank, a transmission rod fixedly connected to the output shaft of the filter motor, a dredging leaf fixedly connected to the outside of the transmission rod, a first filter screen attached to the top of the dredging leaf, and a second filter screen attached to the bottom of the dredging leaf.
[0016] Furthermore, the filter holes of the first filter are larger than the filter holes of the second filter, the first filter is fixedly connected between the inner left wall and the inner right wall of the processing tank, and the second filter is fixedly connected between the inner left wall and the inner right wall of the processing tank.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a peeling filtering device for donkey-hide gelatin production and processing, which has the following beneficial effects:
[0019] The skin-removing filtering device for donkey-hide gelatin production and processing realizes continuous and uniform feeding of donkey-hide gelatin raw materials through a feeding component, thereby improving production efficiency. In addition, the skin-removing structure allows the donkey-hide gelatin raw materials to react with the skin-removing agent, thereby making the skin layer easy to separate. Furthermore, impurities and incompletely separated skin layers are removed through the filtering component, thereby improving the purity of the donkey-hide gelatin. At the same time, the filtering component effectively prevents the donkey-hide gelatin from clogging the filtering component, thereby ensuring the normal use of the filtering component. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2It is a three-dimensional diagram of the bottom, support rod and auxiliary rod in the structure of the utility model;
[0022] Figure 3 It is a front schematic diagram of the utility model.
[0023] In the figure: 1. bottom plate; 2. support rod; 3. processing tank; 4. driving motor; 5. rotating rod; 6. stirring blade; 7. scraper; 8. cover body; 9. heating tube; 10. tooth block; 11. baffle; 12. scraper; 13. feed pipe; 14. feed hopper; 15. feed motor; 16. connecting rod; 17. spiral blade; 18. auxiliary rod; 19. filter motor; 20. transmission rod; 21. dredging blade; 22. first filter screen; 23. second filter screen. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-3 A de-skinning filtering device for donkey-hide gelatin production and processing comprises a bottom plate 1, four support rods 2 fixedly connected to the upper surface of the bottom plate 1, and a processing tank 3 fixedly connected between the top ends of the four support rods 2. The upper surface of the processing tank 3 is provided with a de-skinning structure for making the skin layer easy to separate.
[0026] like Figure 1 As shown, the peeling structure includes a driving motor 4 fixedly connected to the upper surface of the processing tank 3, a rotating rod 5 fixedly connected to the output shaft of the driving motor 4, a stirring blade 6 fixedly connected to the outside of the rotating rod 5, a scraper 7 fixedly connected to the left and right sides of the stirring blade 6, a cover body 8 fixedly connected to the left and right sides of the processing tank 3, and a heating tube 9 fixedly connected to the inside of the cover body 8.
[0027] The upper surface of the processing tank 3 is provided with a material conveying assembly for conveying materials.
[0028] A filtering assembly for filtering is provided on the left side of the processing tank 3 .
[0029] It should be noted that the front and back sides of the stirring blade 6 are fixedly connected with tooth blocks 10, the number of stirring blades 6 is six, and the scraper 7 on the left is fixedly connected between the left sides of the six stirring blades 6, and the scraper 7 on the right is fixedly connected between the right sides of the right stirring blade 6, and the left and right sides of the processing tank 3 are provided with slide grooves, and the inner sides of the two slide grooves are slidably connected with baffles 11, and the opposite sides of the two baffles 11 are fitted with each other, and the two baffles 11 are located below the rotating rod 5, and the bottom of the lowest stirring blade 6 is fixedly connected with a scraper tooth 12, and the bottom of the scraper tooth 12 is fitted with the upper surface of the baffle 11.
[0030] The feeding assembly includes a feeding pipe 13 fixedly connected to the upper surface of the processing tank 3, a feeding hopper 14 fixedly connected to the upper surface of the feeding pipe 13, a feeding motor 15 fixedly connected to the left side of the feeding pipe 13, a connecting rod 16 fixedly connected to the output shaft of the feeding motor 15, and a spiral blade 17 fixedly connected to the outer side of the connecting rod 16. An auxiliary rod 18 is fixedly connected to the bottom of the feeding pipe 13, and the bottom end of the auxiliary rod 18 is fixedly connected to the upper surface of the bottom plate 1. The feeding pipe 13 is supported by the auxiliary rod 18 to prevent the structure from tipping over due to unstable center of gravity.
[0031] The filtering assembly includes a filtering motor 19 fixedly connected to the left side wall of the processing tank 3, a transmission rod 20 fixedly connected to the output shaft of the filtering motor 19, a dredging leaf 21 fixedly connected to the outside of the transmission rod 20, a first filter screen 22 attached to the top of the dredging leaf 21, and a second filter screen 23 attached to the bottom of the dredging leaf 21. The filter holes of the first filter screen 22 are larger than the filter holes of the second filter screen 23. The first filter screen 22 is fixedly connected between the inner left side wall and the inner right side wall of the processing tank 3, and the second filter screen 23 is fixedly connected between the inner left side wall and the inner right side wall of the processing tank 3.
[0032] In addition, the processing tank 3 is made of heat-conducting material, and the raw materials in the processing tank 3 are heated. The unskinned donkey-hide gelatin raw materials are blocked by the baffle 11. Donkey-hide gelatin needs a certain amount of time to fully react in the skinning stage so that the skin layer can be completely separated. If the donkey-hide gelatin is transferred to the filtering component too early, part of the donkey-hide gelatin will not be completely skinned, thereby affecting the final filtering effect and the quality of the donkey-hide gelatin. In addition, the opposite sides of the two baffles 11 are fixedly connected with handles, which facilitate the pulling of the baffles 11.
[0033] The working principle of the above embodiment is:
[0034] The feeding motor 15 is started, and the feeding motor 15 drives the connecting rod 16 to rotate, and the connecting rod 16 drives the spiral blade 17 to rotate, and then the raw material of donkey-hide gelatin is put into the feeding pipe 13 through the feeding hopper 14. The rotating action of the spiral blade 17 ensures that the raw material maintains a stable flow turntable during the transportation process, avoiding the phenomenon of blockage or interruption of the raw material during the transportation process;
[0035] When the raw material enters the interior of the processing tank 3, the raw material will be stopped by the baffle 11, thereby preventing the raw material from falling onto the filter assembly without being peeled. At the same time, the heating tube 9 is started, and the heating tube 9 transfers the heat to the processing tank 3. After the processing tank 3 absorbs the heat, it heats the raw material inside. At this time, the driving motor 4 is started, and the driving motor 4 drives the rotating rod 5 to rotate, and the rotating rod 5 drives the stirring blade 6 to rotate. Through heating and stirring, the donkey-hide gelatin raw material reacts with the peeling agent, so that the skin layer is easy to separate, and the tooth block 10 arranged on the surface of the stirring blade 6 deeply penetrates the donkey-hide gelatin raw material, effectively breaking the agglomeration state of the raw material, so that it is more evenly dispersed in the processing tank 3, which helps to increase the contact area between the raw material and the peeling agent or other additives, and improves the reaction efficiency and uniformity. In addition, when the stirring blade 6 rotates, the stirring blade 6 drives the scraper 7 to rotate, and the scraper 7 scrapes the inside of the processing tank 3 to prevent the donkey-hide gelatin raw material from adhering to the inner wall of the processing tank 3. At the same time, the stirring blade 6 at the bottom drives the scraper 12 to move, and the scraper 12 scrapes the raw material on the surface of the baffle 11;
[0036] When the predetermined time is reached, the baffle 11 is pulled to make the baffle 11 continue to fall and fall onto the first filter screen 22, and large particles of impurities are first removed by the first filter screen 22, and then fine particles are further removed by the second filter screen 23, thereby ensuring the filtering effect. In addition, during the filtering process, the filter motor 19 is started, and the filter motor 19 drives the transmission rod 20 to rotate, and the transmission rod 20 further drives the dredging leaf 21 to rotate, and the filter holes of the first filter screen 22 and the filter holes of the second filter screen 23 are scraped and dredged by the dredging leaf 21, thereby preventing the first filter screen 22 and the second filter screen 23 from being blocked.
[0037] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.
[0038] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A skinning filtering device for donkey-hide gelatin production and processing, comprising a bottom plate (1), four support rods (2) fixedly connected to the upper surface of the bottom plate (1), and a processing tank (3) fixedly connected between the top ends of the four support rods (2), characterized in that: The upper surface of the processing tank (3) is provided with a skin-degrading structure that makes the skin layer easy to separate; The leather-skinning structure comprises a driving motor (4) fixedly connected to the upper surface of a processing tank (3), a rotating rod (5) fixedly connected to the output shaft of the driving motor (4), a stirring blade (6) fixedly connected to the outside of the rotating rod (5), a scraper (7) fixedly connected to the left and right sides of the stirring blade (6), a cover body (8) fixedly connected to the left and right sides of the processing tank (3), and a heating tube (9) fixedly connected to the inside of the cover body (8); The upper surface of the processing tank (3) is provided with a material conveying component for conveying materials; A filtering assembly for filtering is provided on the left side of the processing tank (3).
2. The skin-removing filtering device for donkey-hide gelatin production and processing according to claim 1 is characterized in that: The front and back sides of the stirring blade (6) are fixedly connected with tooth blocks (10), the number of the stirring blades (6) is six, and the scraper (7) on the left side is fixedly connected between the left sides of the six stirring blades (6), and the scraper (7) on the right side is fixedly connected between the right sides of the right stirring blade (6).
3. The skin-removing filtering device for donkey-hide gelatin production and processing according to claim 1 is characterized in that: The processing tank (3) is provided with a slide groove on both the left and right sides, and the inner sides of the two slide grooves are slidably connected with a baffle (11), and the opposite sides of the two baffles (11) are in contact with each other, and the two baffles (11) are located below the rotating rod (5), and the bottom of the lowest stirring blade (6) is fixedly connected with a scraper tooth (12), and the bottom of the scraper tooth (12) is in contact with the upper surface of the baffle (11).
4. The skin-removing filtering device for donkey-hide gelatin production and processing according to claim 1 is characterized in that: The material conveying assembly comprises a material conveying pipe (13) fixedly connected to the upper surface of the processing tank (3), a material feeding hopper (14) fixedly connected to the upper surface of the material conveying pipe (13), a material conveying motor (15) fixedly connected to the left side of the material conveying pipe (13), a connecting rod (16) fixedly connected to the output shaft of the material conveying motor (15), and a spiral blade (17) fixedly connected to the outer side of the connecting rod (16).
5. The skin-removing filtering device for donkey-hide gelatin production and processing according to claim 4 is characterized in that: The bottom of the material conveying pipe (13) is fixedly connected to an auxiliary rod (18), and the bottom end of the auxiliary rod (18) is fixedly connected to the upper surface of the bottom plate (1).
6. The skin-removing filtering device for donkey-hide gelatin production and processing according to claim 1 is characterized in that: The filter assembly comprises a filter motor (19) fixedly connected to the left side wall of the processing tank (3), a transmission rod (20) fixedly connected to the output shaft of the filter motor (19), a dredging leaf (21) fixedly connected to the outside of the transmission rod (20), a first filter screen (22) attached to the top of the dredging leaf (21), and a second filter screen (23) attached to the bottom of the dredging leaf (21).
7. The skin-removing filtering device for donkey-hide gelatin production and processing according to claim 6, characterized in that: The filter holes of the first filter screen (22) are larger than the filter holes of the second filter screen (23); the first filter screen (22) is fixedly connected between the inner left wall and the inner right wall of the processing tank (3); and the second filter screen (23) is fixedly connected between the inner left wall and the inner right wall of the processing tank (3).