Detection device for beverage cap assembly

By designing a detection device for the production of bottle caps, using a combination of rotation discs, assembly, feeding components, detection components and sorting bands to achieve the detection and sorting of the bottle cap, solve the existing technology, solve the existing technology The problem of low detection efficiency improves production efficiency.

CN222402368UActive Publication Date: 2025-01-28ZHEJIANG SHANGSHENG PLASTIC IND CO LTD
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Patent Information

Application Number
CN202421151761.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The prior art cannot effectively detect and sort damaged bottle caps during the bottle cap production process, resulting in low production efficiency and incompatibility with automated production.

Method used

Design a detection device including rotating discs, prefabricated seats, feeding components, detection components, and sorting bands. It is damaged by the laser detection of the surface of the bottle cap. Put in the sorting zone.

Benefits of technology

The detection and sorting of the bottle cap is realized, the production efficiency of the bottle cap assembly detection is improved, and it can effectively cooperate with automated production.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222402368U_ABST
    Figure CN222402368U_ABST
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Abstract

The utility model discloses a detection device for assembling a beverage cap, and belongs to the technical field of bottle cap production. The utility model discloses a detection device for assembling a beverage cap. The detection device comprises a rotating disc, an assembling seat, a feeding assembly, a detection assembly and a sorting belt, a plurality of assembly seats are uniformly arranged at the edge of the upper side surface of the rotating disc, and the center of the rotating disc is nested on the rotating shaft to drive the rotating disc to rotate; the feeding assembly is fixedly arranged on the outer side of the rotating disc and used for transporting bottle cap bodies. The detection assembly is arranged on the upper side of the feeding assembly and used for detecting the bottle cap body. The sorting belt is fixedly arranged on the inner side of the assembling base, and an annular containing groove is formed in the sorting belt. The bottle caps can be detected before the bottle caps are assembled, the bottle caps which do not pass the detection are sorted, and the production efficiency of bottle cap assembly detection can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bottle cap production, and more specifically relates to a detection device for assembling beverage caps. Background Art

[0002] Bottle caps are mainly used for packaging of products such as alcoholic beverages to ensure the sealing of products and facilitate the storage and transportation of products. For example, the patent document CN202121403636.2 (application date June 23, 2021) discloses a beverage cap suitable for aseptic brick anti-theft, which includes multiple components. During the production of bottle caps, each component needs to be transported and processed in the process, and a specific transportation and assembly production line is required to operate the processing of the bottle caps. Before assembling the bottle caps, the bottle caps need to be inspected to ensure that the surface of the bottle caps is not damaged. However, the existing manual inspection is labor-intensive and inefficient, and cannot be coordinated with automated production. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a detection device for beverage cap assembly, which can detect bottle caps before assembly and sort bottle caps that fail the detection, thereby improving the production efficiency of bottle cap assembly detection.

[0004] The utility model discloses a detection device for assembling beverage caps, which comprises a rotating disk, an assembly seat, a feeding assembly, a detection assembly and a sorting belt. A plurality of assembly seats are evenly arranged at the edge of the upper side of the rotating disk, and the center of the rotating disk is nested on the rotating shaft to drive the rotating disk to rotate. The feeding assembly is fixedly arranged on the outer side of the rotating disk, and the feeding assembly is used to transport the bottle cap body. The detection assembly is arranged on the upper side of the feeding assembly, and is used to detect the bottle cap body. The sorting belt is fixedly arranged on the inner side of the assembly seat, and an annular receiving groove is opened in the sorting belt.

[0005] As a further improvement of the utility model, the feeding assembly includes a feeding guide rail, a feeding seat and an air suction seat. The feeding guide rail is fixedly arranged and used to transport the bottle cap body. The feeding seat is provided with a feeding trough which is connected to the outside, and the feeding trough is aligned with the outlet of the feeding guide rail. The air suction seat is arranged on the upper side of the feeding seat, and a suction head is arranged on the lower side of the suction seat, and the suction head is connected to the external air pump. The suction seat is connected to the output end of the translation motor. When the bottle cap body is extracted, the suction head is aligned with the feeding trough.

[0006] As a further improvement of the utility model, the detection assembly includes a laser, an optical fiber amplifier and a control center. The laser is electrically connected to the optical fiber amplifier, and the laser directly emits light to the edge of the feeding trough close to the feeding guide rail. The detection area at least includes the feeding trough. When the bottle cap body passes through the detection area, a signal is output to the control center. The control center is electrically connected to the optical fiber amplifier and the translation motor.

[0007] As a further improvement of the utility model, the control center is preset with a threshold. When the output signal exceeds the threshold range, the control center controls the translation motor to drive the suction seat to move to the sorting belt. When the output signal does not exceed the threshold range, the control center controls the translation motor to drive the suction seat to move to the assembly seat.

[0008] As a further improvement of the utility model, the feeding guide rail includes two mutually parallel transmission channels. The number of the feeding troughs is the same as the transmission channels, and the width of the feeding troughs matches the width of the transmission channels.

[0009] As a further improvement of the utility model, the assembly seat is provided with two assembly grooves which are matched with the size of the bottle cap body.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] By setting a rotating disk, an assembly seat, a feeding component, a detection component and a sorting belt, the bottle caps entering the feeding trough are detected, the bottle caps that pass the detection are placed in the assembly seat, and the bottle caps that fail the detection are placed in the sorting belt. It is possible to detect the bottle caps before assembling them and sort the bottle caps that fail the detection, which can improve the production efficiency of bottle cap assembly detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a structural schematic diagram of the feeding component and the detection component of the utility model;

[0014] Figure 3 It is a working schematic diagram of the detection component of the utility model;

[0015] Figure 4 It is a schematic diagram of the assembly seat of the utility model.

[0016] Description of the numbers in the figure:

[0017] Rotating disk 1, assembly seat 2, assembly slot 21, feeding assembly 3, feeding guide rail 31, feeding seat 32, feeding slot 33, suction seat 34, suction head 35, detection assembly 4, laser 41, optical fiber amplifier 42, sorting belt 5. DETAILED DESCRIPTION

[0018] Specific embodiment 1: Please refer to Figure 1-Figure 4A detection device for assembling beverage caps, comprising a rotating disk 1, an assembly seat 2, a feeding assembly 3, a detection assembly 4 and a sorting belt 5. A plurality of assembly seats 2 are evenly arranged at the edge of the upper side of the rotating disk 1, and the center of the rotating disk 1 is nested on the rotating shaft to drive the rotating disk 1 to rotate. The feeding assembly 3 is fixedly arranged on the outer side of the rotating disk 1, and the feeding assembly 3 is used to transport the bottle cap body. The detection assembly 4 is arranged on the upper side of the feeding assembly 3, and is used to detect the bottle cap body. The sorting belt 5 is fixedly arranged on the inner side of the assembly seat 2, and an annular receiving groove is opened in the sorting belt 5. The width of the receiving groove is greater than the diameter of the bottle cap body.

[0019] In this embodiment, bottle cap assembly devices are arranged on the outer side of the rotating disk 1, and the assembly devices are all existing conventional devices.

[0020] The feeding guide rail 31 includes two transmission channels arranged parallel to each other. The number of the feeding slots 33 is the same as that of the transmission channels, and the width of the feeding slots 33 matches the width of the transmission channels. The assembly seat 2 is provided with two assembly slots 21 matching the size of the bottle cap body.

[0021] The feeding assembly 3 includes a feeding guide rail 31, a feeding seat 32 and an air suction seat 34. The feeding guide rail 31 is fixedly arranged and used to transport the bottle cap body. The feeding seat 32 is provided with a feeding trough 33 that penetrates the outside, and the feeding trough 33 is aligned with the outlet of the feeding guide rail 31. The air suction seat 34 is arranged on the upper side of the feeding seat 32, and an air suction head 35 is arranged on the lower side of the air suction seat 34, and the air suction head 35 is connected to the external air pump. The air suction seat 34 is connected to the output end of the translation motor. When the bottle cap body is extracted, the air suction head 35 is aligned with the feeding trough 33.

[0022] The detection component 4 includes a laser 41, a fiber optic amplifier 42 and a control center. The laser 41 is electrically connected to the fiber optic amplifier 42, and the laser 41 directly radiates light to the edge of the feeding trough 33 close to the feeding guide rail 31. The detection area includes at least the feeding trough 33. When the bottle cap body passes through the detection area, a signal is output to the control center. The control center is electrically connected to the fiber optic amplifier 42 and the translation motor. The control center is preset with a threshold. When the output signal exceeds the threshold range, the control center controls the translation motor to drive the suction seat 34 to move to the sorting belt 5. When the output signal does not exceed the threshold range, the control center controls the translation motor to drive the suction seat 34 to move to the assembly seat 2. It should be noted that analyzing whether the surface of the bottle cap is damaged by the fiber optic amplifier 42 belongs to the existing conventional technical means, and its specific connection method and working principle will not be repeated here.

[0023] Working principle:

[0024] The loading guide rail 31 transports the bottle caps to the loading trough 33, and the laser 41 located on the upper side of the loading seat 32 directly emits light downward to the edge of the loading trough 33 close to the loading guide rail 31, and detects the bottle caps entering the loading trough 33. If the surface of the bottle caps is not damaged or scratched, the output signal value does not exceed the threshold range, otherwise it exceeds the threshold range; the control center drives the translation motor to selectively move the suction seat 34, and puts the bottle caps that pass the inspection into the assembly seat 2, and puts the bottle caps that fail the inspection into the sorting belt 5; the bottle caps entering the assembly seat are assembled one by one as the rotating disk rotates, and the bottle caps placed in the sorting belt 5 skip the assembly process and are recycled by the operator; it is possible to detect the bottle caps before assembling them, and sort the bottle caps that fail the inspection, which can improve the production efficiency of bottle cap assembly inspection.

Claims

1. A detection device for beverage cap assembly, characterized in that: The invention comprises a rotating disk (1), an assembly seat (2), a feeding assembly (3), a detection assembly (4) and a sorting belt (5); a plurality of assembly seats (2) are evenly arranged at the edge of the upper side of the rotating disk (1); the center of the rotating disk (1) is nested on the rotating shaft to drive the rotating disk (1) to rotate; the feeding assembly (3) is fixedly arranged on the outer side of the rotating disk (1), and the feeding assembly (3) is used to transport the bottle cap body; the detection assembly (4) is arranged on the upper side of the feeding assembly (3), and is used to detect the bottle cap body; the sorting belt (5) is fixedly arranged on the inner side of the assembly seat (2), and an annular receiving groove is opened in the sorting belt (5).

2. A beverage cap assembly detection device according to claim 1, characterized in that: The feeding assembly (3) comprises a feeding guide rail (31), a feeding seat (32) and an air suction seat (34); the feeding guide rail (31) is fixedly arranged and used for transporting the bottle cap body; the feeding seat (32) is provided with a feeding trough (33) which is connected to the outside, and the feeding trough (33) is aligned with the outlet of the feeding guide rail (31); the air suction seat (34) is arranged on the upper side of the feeding seat (32), and the lower side of the air suction seat (34) is provided with an air suction head (35), and the air suction head (35) is connected to an external air pump; the air suction seat (34) is connected to the output end of the translation motor; when the bottle cap body is extracted, the air suction head (35) is aligned with the feeding trough (33).

3. A beverage cap assembly detection device according to claim 2, characterized in that: The detection component (4) comprises a laser (41), an optical fiber amplifier (42) and a control center; the laser (41) is electrically connected to the optical fiber amplifier (42); the laser (41) directly radiates light to an edge of a feeding trough (33) close to a side of a feeding guide rail (31); the detection area at least comprises the feeding trough (33); when the bottle cap body passes through the detection area, a signal is output to the control center; the control center is electrically connected to the optical fiber amplifier (42) and the translation motor.

4. A beverage cap assembly detection device according to claim 3, characterized in that: The control center is preset with a threshold value; when the output signal exceeds the threshold range, the control center controls the translation motor to drive the suction seat (34) to move onto the sorting belt (5); when the output signal does not exceed the threshold range, the control center controls the translation motor to drive the suction seat (34) to move onto the assembly seat (2).

5. A beverage cap assembly detection device according to claim 2, characterized in that: The loading guide rail (31) comprises two conveying channels arranged parallel to each other; the number of the loading troughs (33) is the same as the conveying channels, and the width of the loading troughs (33) matches the width of the conveying channels.

6. A beverage cap assembly detection device according to claim 1, characterized in that: The assembly seat (2) is provided with an assembly groove (21) that matches the size of the bottle cap body, and the number of the assembly grooves (21) is two.

Citation Information

Patent Citations

  • A beverage cap suitable for anti-theft of aseptic bricks

    CN215045187U