Multifunctional linear automatic barrel washing machine
Patent Information
- Application Number
- CN202420408535.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-04
Smart Images
Figure CN222402686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning, and more specifically to a multifunctional linear automatic barrel washing machine. Background Art
[0002] Before sterilization and filling, aluminum barrels of APIs (hereinafter referred to as "aluminum barrels") need to be cleaned by ultrasonic cleaning, injection water spraying, and drying. Currently, rotary automatic barrel washing machines are commonly used. Rotary barrel washing machines have complex structures, large floor space, difficult debugging, and high manufacturing costs, and have gradually lost their competitive advantages in the market.
[0003] Disadvantages of the prior art: the rotary automatic barrel washing machine needs to have a rotating function as a whole, which leads to a large size, complex structure and inconvenience in debugging; the matching outer cover is cylindrical, which is difficult to process and has high cost; according to the description of the above-mentioned inverted barrel cleaning equipment, the structure is a single-row aluminum barrel conveying and cleaning, and the next aluminum barrel can only be continued after the previous aluminum barrel is cleaned, which is inefficient, and the ultrasonic time is too short, resulting in poor cleaning effect. The volume of the aluminum barrel is mostly 30L and has a certain weight. A suction cup is used to adsorb the bottom of the inverted aluminum barrel, and there is a risk of the suction cup failing and falling.
[0004] Therefore, how to solve the problem of complex structure of the existing automatic barrel washing machine is a problem that needs to be solved urgently by those skilled in the art. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide a multifunctional linear automatic barrel washing machine with a simple structure, which can effectively reduce the equipment manufacturing cost and the difficulty of later debugging and maintenance.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A multifunctional linear automatic barrel washing machine, comprising:
[0008] The rack is a box-type structure, with an entrance at one end of the rack and an exit at the other end of the rack. The exit is provided with a lifting door, and the rack is embedded in an ultra-washing water tank, which extends to the outside of the entrance;
[0009] The first conveyor is arranged at one end of the frame close to the entrance, and is used to convey the aluminum barrels into the super-washing tank;
[0010] The lifting and conveying mechanism is lifted and arranged in the super-washing water tank, and is used to convey the aluminum barrel to move linearly along the super-washing water tank;
[0011] The spray cleaning mechanism is located at one end of the frame near the outlet and is used to clean and transfer the aluminum barrels;
[0012] A second conveyor is provided at one end of the spray cleaning mechanism, and the second conveyor is used for conveying the aluminum barrel out of the rack;
[0013] The lifting door, the first conveyor, the lifting conveying mechanism, the spray cleaning mechanism and the second conveyor are all connected to the control device.
[0014] Preferably, the lifting and conveying mechanism comprises:
[0015] The barrel inlet lifting mechanism is liftable and arranged at one end of the super-washing tank near the inlet;
[0016] The barrel discharging lifting mechanism is arranged at one end of the super-washing water tank close to the outlet in a liftable manner;
[0017] The conveying mechanism is provided with two groups, and both groups of conveying mechanisms are arranged at the bottom of the super-washing water tank. The conveying mechanisms are arranged along the length direction of the super-washing water tank. The barrel inlet lifting mechanism and the barrel outlet lifting mechanism are both provided with two open slots, so that the two ends of the conveying mechanism are located in the open slots;
[0018] The barrel inlet lifting mechanism, the barrel outlet lifting mechanism and the conveying mechanism are all connected with the control device.
[0019] Preferably, the barrel inlet lifting mechanism and the barrel outlet lifting mechanism both include:
[0020] The lifting cylinders are symmetrically arranged on both sides of the super-washing water tank, and the lifting cylinders move up and down along the height direction of the super-washing water tank, and the lifting cylinders are connected to the control device;
[0021] A lifting connection piece is provided at the output end of the lifting cylinder, and one end of the lifting connection piece is connected to the output end of the lifting cylinder;
[0022] The lifting long support plate is arranged along the width direction of the super-washing water tank. The two ends of the lifting long support plate are connected with corresponding lifting connecting pieces. The lifting long support plate is provided with an open groove.
[0023] Preferably, a barrel inlet lifting guardrail is provided on the long lifting pallet of the barrel inlet lifting mechanism, and a barrel outlet lifting guardrail is provided on the long lifting pallet of the barrel outlet lifting mechanism.
[0024] Preferably, the ends of the barrel inlet lifting guardrail and the barrel outlet lifting guardrail close to the inlet have chamfers, and the ends of the barrel outlet lifting guardrail close to the outlet have arc closing.
[0025] Preferably, one end of the superwash water tank near the outlet is a water tank table panel, and the water tank table panel is set on the frame. A water filling pipeline extending along the height direction of the superwash water tank is also provided in the superwash water tank. The water filling pipeline is connected to the control device, and the water outlet of the water filling pipeline is arranged above the superwash water tank, and the water outlet corresponds to the water inlet of the aluminum barrel on the barrel inlet lifting mechanism.
[0026] Preferably, a cross brace is provided on the water filling pipeline, and two barrel blocking blocks and an in-place detector are provided on the cross brace. The in-place detector is used to detect the position of the aluminum barrel, and the in-place detector is connected to the control device.
[0027] Preferably, the spray cleaning mechanism is arranged on the top of the sink countertop, and the spray cleaning mechanism comprises:
[0028] There are two groups of flip assemblies, which are evenly arranged on the top of the sink countertop and arranged along the width direction of the sink countertop. The flip assemblies near the outlet are higher than the flip assemblies near the super-washing tank.
[0029] There are two groups of spray components, and the two groups of spray components are evenly arranged between the two groups of flip components.
[0030] Preferably, the flip assembly comprises:
[0031] The bearing seats are arranged on both sides of the sink countertop;
[0032] A turning shaft is rotatably connected to the bearing seat, the turning shaft is arranged along the width direction of the sink countertop, and one end of the turning shaft is connected to the reduction motor through a sprocket;
[0033] The clamping jaw is fixed to the turning shaft, and the clamping jaw is extended and retracted along the axial direction of the turning shaft, and the clamping jaw is rotated along the circumferential direction of the turning shaft.
[0034] Preferably, the spray assembly comprises:
[0035] An internal spray assembly is escalably mounted on the sink countertop, and includes a ball screw and a spray ball, wherein the spray ball is mounted at the output end of the ball screw;
[0036] The outer spray assembly is symmetrically arranged on both sides of the inner spray assembly. The outer spray assembly comprises a spray pipe support and a spray frame, and a plurality of nozzles are arranged on the spray frame.
[0037] Preferably, the rack includes an upper rack and a lower rack, the upper rack is surrounded by transparent glass, a lifting door is arranged on the upper rack, a dehumidification port is arranged on the top plate of the upper rack, the lower rack is surrounded by stainless steel outer cover plates, and an openable door is arranged on one side of the lower rack.
[0038] The utility model provides a multifunctional linear automatic barrel washing machine, comprising a frame, a lifting door, an ultra-washing water tank, a first conveyor, a lifting conveying mechanism, a spray cleaning mechanism, a second conveyor and a control device. Specifically, the lifting door, the first conveyor, the lifting conveying mechanism, the spray cleaning mechanism and the second conveyor are all connected to the control device. The frame is a box-type structure, with an entrance at one end of the frame and an exit at the other end of the frame. The exit is provided with a lifting door. The whole adopts a closed frame and cooperates with the lifting door, which can effectively ensure that the interior of the linear automatic barrel washing machine is airtight when washing aluminum barrels to prevent external cross infection.
[0039] The rack is embedded in the super-washing water tank, and the super-washing water tank extends to the outside of the entrance. The first conveyor is arranged at one end of the rack near the entrance. The lifting and conveying mechanism can be lifted and lowered in the super-washing water tank. The first conveyor is controlled by the control device to convey the aluminum barrel to the lifting and conveying mechanism, and the aluminum barrel is transferred to the super-washing water tank by the lifting and conveying mechanism, and the lifting and conveying mechanism is controlled to convey the aluminum barrel to move linearly along the super-washing water tank, so that the aluminum barrel is ultrasonically cleaned in the super-washing water tank, and finally the aluminum barrel is lifted and output to the super-washing tank. The spray cleaning mechanism is arranged at one end of the rack near the exit, and the control device controls the spray cleaning mechanism to clean and transfer the aluminum barrel. After the aluminum barrel after ultrasonic cleaning is in place, the spray cleaning mechanism transfers the aluminum barrel after ultrasonic cleaning and spray cleaning. After the spraying is completed, the aluminum barrel is blown dry and transferred to the second conveyor. The second conveyor is arranged at one end of the spray cleaning mechanism, and the second conveyor is controlled by the control device to convey the aluminum barrel. At this time, the lifting door rises and opens to allow the aluminum barrel to be output from the rack, completing the process of cleaning, spraying and blowing dry.
[0040] The multifunctional linear automatic barrel washing machine arranged in the above manner has a simple and effective structure, which greatly reduces the equipment manufacturing cost and the difficulty of later debugging and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0042] Figure 1 This is a schematic diagram of the structure of the multifunctional linear automatic barrel washing machine provided by the utility model;
[0043] Figure 2 This is a structural schematic diagram of the barrel feeding lifting mechanism provided by the utility model;
[0044] Figure 3 This is a schematic diagram of the structure of the barrel lifting mechanism provided by the utility model;
[0045] Figure 4 A schematic diagram of the structure of the super-washing water tank provided by the utility model;
[0046] Figure 5 A schematic diagram of the structure of the flip assembly provided by the utility model;
[0047] Figure 6 This is a schematic diagram of the structure of the spray assembly provided by the utility model.
[0048] Figure 1-Figure 6, the reference numerals include:
[0049] 1- rack;
[0050] 2-Lifting door;
[0051] 3-Super wash sink;
[0052] 4- first conveyor;
[0053] 5-lifting and conveying mechanism, 51-barrel inlet lifting mechanism, 52-barrel outlet lifting mechanism, 53-conveying mechanism, 54-opening slot, 55-lifting cylinder, 56-lifting connecting piece, 57-lifting long pallet, 58-barrel inlet lifting guardrail, 59-barrel outlet lifting guardrail;
[0054] 6- spray cleaning mechanism, 61- flip assembly, 611- bearing seat, 612- flip shaft, 613- clamping claw, 62- spray assembly, 621- ball screw, 622- spray ball, 623- spray pipe support, 624- spray rack, 625- nozzle;
[0055] 7- Second conveyor;
[0056] 8-Sink countertop;
[0057] 9- Watering pipeline;
[0058] 10- horizontal brace;
[0059] 11-Barrel block. DETAILED DESCRIPTION
[0060] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0061] It should be noted that the directional words such as "upper" and "lower" mentioned below are defined based on the drawings in the specification.
[0062] The core of the utility model is to provide a multifunctional linear automatic barrel washing machine, which has a simple structure and can effectively reduce the equipment manufacturing cost and the difficulty of later debugging and maintenance.
[0063] Please refer to Figure 1 A multifunctional linear automatic barrel washing machine comprises a frame 1, a lifting door 2, an ultra-washing water tank 3, a first conveyor 4, a lifting conveying mechanism 5, a spray cleaning mechanism 6, a second conveyor 7 and a control device.
[0064] Specifically, the lifting door 2, the first conveyor 4, the lifting conveying mechanism 5, the spray cleaning mechanism 6 and the second conveyor 7 are all connected to the control device. The frame 1 is a box-type structure. There is an entrance at one end of the frame 1 and an exit at the other end of the frame 1. The entrance and the exit are correspondingly arranged at the two ends of the frame 1, so that the aluminum barrel can enter the frame 1 from the entrance and move in a straight line, and output the frame 1 from the exit. The exit is provided with a lifting door 2, and the lifting door 2 is arranged at the exit of the frame 1 and can be lifted and lowered along the height direction of the frame 1. When the aluminum barrel needs to be output from the frame 1, the control device controls the lifting door 2 to rise upward to open the exit so that the aluminum barrel can be smoothly output from the exit. When the aluminum barrel does not need to be output from the frame 1 or has been output from the frame 1, the control device controls the lifting door 2 to move downward so that the interior of the frame 1 is a closed space. The overall closed frame is adopted in conjunction with the lifting door 2, which can effectively ensure that the interior of the linear automatic barrel washing machine is sealed when the aluminum barrel is cleaned to prevent external cross infection.
[0065] Furthermore, the frame 1 is embedded in the super-washing water tank 3, which is a water tank for cleaning the aluminum barrel to be cleaned by ultrasonic wave. The super-washing water tank 3 extends to the outside of the entrance of the frame 1, so that the aluminum barrel to be cleaned can smoothly enter the super-washing water tank 3. The first conveyor 4 is arranged at one end of the frame 1 close to the entrance, and the lifting and conveying mechanism 5 can be lifted and lowered in the super-washing water tank 3. The lifting and conveying mechanism 5 is arranged along the length direction of the super-washing water tank 3, so that the aluminum barrel can smoothly enter the super-washing water tank 3, and can be smoothly moved out of the super-washing water tank 3 after ultrasonic cleaning in the super-washing water tank 3. The first conveyor 4 is controlled by the control device to transport the aluminum barrel to the lifting and conveying mechanism 5, and the aluminum barrel is transferred to the super-washing water tank 3 by the lifting and conveying mechanism 5, and the lifting and conveying mechanism 5 is controlled to transport the aluminum barrel to move linearly along the super-washing water tank 3, so that the aluminum barrel is ultrasonically cleaned in the super-washing water tank 3, and finally the aluminum barrel is lifted and output from the super-washing water tank 3.
[0066] Furthermore, a spray cleaning mechanism 6 is arranged at one end of the frame 1 close to the outlet. The spray cleaning mechanism 6 is used to transfer, spray and dry the aluminum barrels cleaned from the ultra-washing tank 3. The control device controls the spray cleaning mechanism 6 to clean and transfer the aluminum barrels. After the aluminum barrels after ultrasonic cleaning are in place, the spray cleaning mechanism 6 transfers the aluminum barrels after ultrasonic cleaning and sprays them. After the spraying is completed, the aluminum barrels are blown dry and transferred to the second conveyor 7. The second conveyor 7 is arranged at one end of the spray cleaning mechanism 6. The second conveyor 7 is controlled by the control device to transport the aluminum barrels. At this time, the lifting door 2 rises and opens to allow the aluminum barrels to be output from the frame 1, completing the cleaning, spraying and drying process.
[0067] Among them, the first conveyor 4 and the second conveyor 7 are mainly responsible for the input and output of aluminum barrels. The whole machine adopts a stainless steel frame as the main body, and is equipped with active rollers, driven rollers and guide guardrails to realize the transportation of aluminum barrels. It is also equipped with barrel position detection sensors to control the aluminum barrels to enter and leave the linear automatic barrel washing machine in an orderly manner.
[0068] The multifunctional linear automatic barrel washing machine arranged in the above manner has a simple and effective structure, which greatly reduces the equipment manufacturing cost and the difficulty of later debugging and maintenance.
[0069] Please refer to Figure 2 , Figure 3 and Figure 4 The lifting and conveying mechanism 5 includes a barrel inlet lifting mechanism 51, a barrel outlet lifting mechanism 52 and a conveying mechanism 53. The barrel inlet lifting mechanism 51 can be lifted and arranged at one end of the superwash water tank 3 close to the entrance, and the barrel outlet lifting mechanism 52 can be lifted and arranged at one end of the superwash water tank 3 close to the outlet. There are two groups of conveying mechanisms 53. The two groups of conveying mechanisms 53 are both arranged at the bottom of the superwash water tank 3 and along the length direction of the superwash water tank 3. Two open grooves 54 are provided on the barrel inlet lifting mechanism 51 and the barrel outlet lifting mechanism 52, so that the two ends of the conveying mechanism 53 are located in the open grooves 54. The barrel inlet lifting mechanism 51, the barrel outlet lifting mechanism 52 and the conveying mechanism 53 are all connected to the control device.
[0070] It should be noted that the control device controls the barrel inlet lifting mechanism 51 to transport the aluminum barrel downward from the first conveyor 4 to the conveying mechanism 53 in the super-washing water tank 3, and the aluminum barrel is transported to the barrel outlet lifting mechanism 52 through the conveying mechanism 53. The barrel outlet lifting mechanism 52 raises the aluminum barrel from the conveying mechanism 53 in the super-washing water tank 3 to the barrel clamping position of the spray cleaning mechanism 6.
[0071] The conveying mechanism 53 is responsible for conveying the rollers, and adopts a hydrolysis-resistant belt with barrier strips on the belt to separate the aluminum barrels from each other and prevent the aluminum barrels from colliding with each other during the transportation in water.
[0072] In the above situation, the barrel inlet lifting mechanism 51 and the barrel outlet lifting mechanism 52 both include a lifting cylinder 55, a lifting connection 56 and a lifting long pallet 57. The lifting cylinder 55 is symmetrically arranged on both sides of the superwash water tank 3 and is connected to the control device. The lifting cylinder 55 moves up and down along the height direction of the superwash water tank 3. The lifting connection 56 is arranged at the output end of the lifting cylinder 55, and one end of the lifting connection 56 is connected to the output end of the lifting cylinder 55. The lifting long pallet 57 is arranged along the width direction of the superwash water tank 3, and the two ends of the lifting long pallet 57 are connected to the corresponding lifting connection 56. The lifting long pallet 57 is provided with an opening groove 54.
[0073] It can be understood that the overall lifting function is achieved through the lifting cylinder 55, and the components except the lifting cylinder 55 are completely immersed in the superwash water tank 3 through the lifting connecting piece 56. The long lifting support plate 57 is made of aluminum and each has two 340mm×180mm open grooves 54, which can effectively avoid the conveying mechanism 53 in the superwash water tank 3 while placing the aluminum barrel on the conveying surface of the conveying mechanism 53.
[0074] In this embodiment, the specification of the opening slot 54 is 340 mm×180 mm, but in real life, there is no limitation to this.
[0075] Furthermore, a barrel inlet lifting guardrail 58 is provided on the long lifting support plate 57 of the barrel inlet lifting mechanism 51, and a barrel outlet lifting guardrail 59 is provided on the long lifting support plate 57 of the barrel outlet lifting mechanism 52.
[0076] It should be noted that the aluminum barrel is limited by the inlet lifting guardrail 58 and the outlet lifting guardrail 59 to prevent the aluminum barrel from deviating when entering the barrel. In the present embodiment, the inlet lifting guardrail 58 and the outlet lifting guardrail 59 are both made of white nylon. However, in real life, there is no restriction on the material of the inlet lifting guardrail 58 and the outlet lifting guardrail 59, as long as the above-mentioned technical effect can be achieved.
[0077] In the above embodiment, the ends of the barrel inlet lifting guardrail 58 and the barrel outlet lifting guardrail 59 close to the inlet are chamfered, and the end of the barrel outlet lifting guardrail 59 close to the outlet is rounded.
[0078] It can be understood that the barrel inlet lifting guardrail 58 and the barrel outlet lifting guardrail 59 have chamfers on the barrel side to prevent the barrel from getting stuck, and the end of the barrel outlet lifting guardrail 59 also has an arc-shaped closing to realize the limiting function of the end aluminum barrel.
[0079] On the basis of the above embodiment, the end of the superwash water tank 3 close to the outlet is a water tank table panel 8, and the water tank table panel 8 is arranged on the frame 1. The superwash water tank 3 is also provided with a water filling pipe 9 extending along the height direction of the superwash water tank 3. The water filling pipe 9 is connected to the control device, and the water outlet of the water filling pipe 9 is arranged above the superwash water tank 3, and the water outlet corresponds to the water inlet of the aluminum barrel on the barrel inlet lifting mechanism 51.
[0080] It should be noted that the super-washing water tank 3 is mainly composed of a stainless steel water tank and an ultrasonic module at the bottom, and is installed as a whole on the water tank table panel 8. The water filling pipe 9 is mainly welded by sanitary-grade pipe fittings. The main purpose of setting the water filling pipe 9 is to fill the barrel with circulating clean water before the aluminum barrel enters the water in the super-washing water tank 3, so as to avoid the buoyancy generated by the empty barrel and ensure that the aluminum barrel enters the water smoothly.
[0081] In the above embodiment, a cross brace 10 is provided on the water filling pipeline 9, and two barrel blocking blocks 11 and an in-place detector are provided on the cross brace 10. The in-place detector is used to detect the position of the aluminum barrel, and the in-place detector is connected to the control device.
[0082] It can be understood that a cross brace 10 and a barrel stop block 11 are installed on the water filling pipeline 9 to achieve the limiting effect of the aluminum barrel when the water is put into the barrel.
[0083] Among them, in this embodiment, the linear automatic barrel washing machine adopts double-row barrel feeding for cleaning, so two barrel blocking blocks 11 are set, but in actual life, there is no limit to the number of barrel blocking blocks 11. Such a setting greatly improves the cleaning speed.
[0084] As a preferred embodiment, the spray cleaning mechanism 6 is arranged on the top of the sink table panel 8, and the spray cleaning mechanism 6 includes a flip assembly 61 and a spray assembly 62. The flip assembly 61 and the spray assembly 62 are each provided with two groups. The two groups of flip assemblies 61 are evenly arranged on the top of the sink table panel 8 and are arranged along the width direction of the sink table panel 8. The flip assembly 61 near the outlet is higher than the flip assembly 61 near the super-wash water tank 3, and the two groups of spray assemblies 62 are evenly arranged between the two groups of flip assemblies 61.
[0085] It should be noted that the two sets of barrel-clamping flipping assemblies 61 cooperate with each other, so that the water in the barrel can be poured out while the aluminum barrel can be turned upside down on the working position of the spray assembly 62 for convenient spray cleaning, and finally the cleaned aluminum barrel can be placed upright on the second conveyor 7.
[0086] Please refer to Figure 5 The flip assembly 61 includes a bearing seat 611, a flip shaft 612 and a clamp 613. The bearing seat 611 is arranged on both sides of the sink countertop panel 8. The flip shaft 612 is rotatably connected to the bearing seat 611. The flip shaft 612 is arranged along the width direction of the sink countertop panel 8. One end of the flip shaft 612 is connected to the reduction motor through a sprocket. The clamp 613 is fixed to the flip shaft 612. The clamp 613 is retracted along the axial direction of the flip shaft 612, and the clamp 613 rotates circumferentially along the flip shaft 612.
[0087] It can be understood that a sprocket is installed at one end of the flip shaft 612, and the sprocket chain is driven by an external reduction motor to realize the flipping of the flip assembly 61. The clamp 613 of the aluminum barrel is composed of a wide air claw and a polyformaldehyde clamp. The clamp 613 of the aluminum barrel can hold the aluminum barrel tightly by contracting the wide air claw, and then the aluminum barrel is flipped by the flip assembly 61. Two sets of flip assemblies 61 can realize the continuous transfer of the aluminum barrel.
[0088] Please refer to Figure 6 The spray assembly 62 includes an inner spray assembly and an outer spray assembly. The inner spray assembly can be raised and lowered on the sink countertop 8. The inner spray assembly includes a ball screw 621 and a spray ball 622. The spray ball 622 is arranged at the output end of the ball screw 621. The outer spray assembly is symmetrically arranged on both sides of the inner spray assembly. The outer spray assembly includes a spray pipe support 623 and a spray rack 624. The spray rack 624 is provided with multiple nozzles 625.
[0089] It should be noted that the spray assembly 62 can spray inside and outside at the same time, and the two sides of the spray frame 624 are separated to provide space for the flip assembly 61 to flip the aluminum barrel. The internal spray assembly is composed of a ball screw 621 and a spray ball 622, and is installed with a silicone bellows to achieve effective sealing and water leakage prevention during lifting and spraying. Six solid cone nozzles 625 are evenly distributed on each spray frame 624, and spray towards the central aluminum barrel position at the same time.
[0090] Among them, in this embodiment, six solid cone nozzles 625 are evenly distributed on each spray rack 624, but in actual life, there is no limitation to this, as long as the above technical effects can be achieved.
[0091] Preferably, the spray assembly 62 can spray inside and outside at the same time by a horizontal multi-stage centrifugal water pump, and the opening and closing of circulating water, injection water and compressed air are controlled in turn by a diaphragm valve, so that the same set of spray assembly 62 is first sprayed with circulating water, then sprayed with injection water, and finally blown dry with compressed air. The spray part of the spray assembly 62 is installed as a whole on the sink table panel 8, so that the water after spraying can be directly collected into the superwash water tank 3 for use as circulating water, thereby reducing water consumption.
[0092] On the basis of the above embodiment, the frame 1 includes an upper frame and a lower frame. The upper frame is surrounded by transparent glass. The lifting door 2 is arranged on the upper frame. A dehumidification port is arranged on the top plate of the upper frame. The lower frame is surrounded by stainless steel outer cover plates, and an openable door is arranged on one side of the lower frame.
[0093] It can be understood that the lifting door 2 is installed at the barrel outlet of the linear automatic barrel washing machine. When the aluminum barrel is cleaned and output, the lifting door 2 is lifted by the lifting cylinder 55. After the aluminum barrel completely leaves the linear automatic barrel washing machine through the second conveyor 7, the lifting door 2 is lowered by the lifting cylinder 55 to achieve the internal sealing of the linear automatic barrel washing machine.
[0094] The frame 1 of the barrel washing machine is welded as a whole by stainless steel square steel pipes, stainless steel cover plates are installed around the bottom, sealed glass is installed around the top, hinged doors are installed to facilitate personnel to debug, maintain and clean in the later stage, and a whole glass window is installed to facilitate personnel to observe. This arrangement can realize closed cleaning operations to prevent external contamination, and each workstation can be integrated into the same frame 1, reducing space occupation.
[0095] In summary, the working process of the multifunctional linear automatic barrel washing machine provided by the utility model is as follows: after the aluminum barrel to be cleaned is transported to the end of the drum through the first conveyor 4, it is pushed forward by the aluminum barrel behind it, and the previous aluminum barrel is pushed to the top of the barrel inlet lifting mechanism 51, and the cross brace 10 and the barrel stop block 11 limit the aluminum barrel. At this time, the water filling pipeline 9 starts to fill the aluminum barrel with circulating water to facilitate the aluminum barrel to sink into the super-washing water tank 3. After it is filled, the barrel inlet lifting mechanism 51 starts to carry the aluminum barrel down to the conveying mechanism 53, and the conveying mechanism 53 starts to convey the aluminum barrel forward. After the aluminum barrel leaves the barrel inlet lifting mechanism 51, the barrel inlet lifting mechanism 51 rises to take over the next aluminum barrel, and the conveying mechanism 53 starts to convey the aluminum barrel forward until the barrel outlet lifting mechanism 52. During this period, the super-washing water tank 3 is always in an ultrasonic cleaning state, and the barrel outlet lifting mechanism 52 carries the aluminum barrel after ultrasonic cleaning. The finished aluminum barrel rises to a high position (i.e., the grabbing position), the clamp 613 on the flip assembly 61 grabs the aluminum barrel and flips it backward 180 degrees. At the same time, the residual circulating water in the barrel is also poured out and returned to the super-washing water tank 3. The spray assembly 62 sprays inside and outside at the same time, and uses circulating water spray, injection water spray, and compressed air to blow dry in turn. After the aluminum barrel is completely dried, the clamp 613 on the rear group of flip assemblies 61 grabs the aluminum barrel, and the clamp 613 on the front group of flip assemblies 61 releases the clamp 613, and the rear group of flip assemblies 61 flips backward 180 degrees (at the same time, the front group of flip assemblies 61 flips forward 180 degrees to grab the next aluminum barrel), places the aluminum barrel on the second conveyor 7 and releases the clamp 613, the lifting door 2 rises, and the second conveyor 7 transports the cleaned aluminum barrel out of the linear automatic barrel washing machine, the lifting door 2 drops, and the cleaning process ends.
[0096] The linear automatic barrel washing machine has a simple and effective structure, which greatly reduces the equipment manufacturing cost and the difficulty of later debugging and maintenance. The ultra-washing tank 3 can accommodate 8 aluminum barrels, and can achieve an ultrasonic cleaning time that is 3 times the spraying time of the aluminum barrels, which greatly improves the cleanliness of ultrasonic cleaning. The overall closed frame is used, and the lifting door 2 is used to effectively ensure that the interior of the linear automatic barrel washing machine is closed when cleaning the aluminum barrels to prevent external cross infection.
[0097] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.
[0098] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0099] The above is a detailed introduction to a multifunctional linear automatic barrel washing machine provided by the utility model. This article uses specific examples to illustrate the principle and implementation method of the utility model. The description of the above embodiment is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A multifunctional linear automatic barrel washing machine, characterized in that: include: A frame (1), the frame (1) being a box-type structure, having an inlet at one end of the frame (1) and an outlet at the other end of the frame (1), the outlet being provided with a lifting door (2), the frame (1) being embedded in an ultra-washing water tank (3), and the ultra-washing water tank (3) extending to the outside of the inlet; A first conveyor (4) is arranged at one end of the frame (1) close to the inlet, and the first conveyor (4) is used to convey the aluminum barrels into the super-washing tank (3); A lifting and conveying mechanism (5) is arranged in the super-washing water tank (3) in a liftable manner, and the lifting and conveying mechanism (5) is used to convey the aluminum barrel to move linearly along the super-washing water tank (3); A spray cleaning mechanism (6) is arranged at one end of the frame (1) close to the outlet, and the spray cleaning mechanism (6) is used to clean and transport the aluminum barrel; A second conveyor (7) is provided at one end of the spray cleaning mechanism (6), and the second conveyor (7) is used to convey the aluminum barrel out of the rack (1); The lifting door (2), the first conveyor (4), the lifting conveying mechanism (5), the spray cleaning mechanism (6) and the second conveyor (7) are all connected to a control device.
2. The multifunctional linear automatic barrel washing machine according to claim 1 is characterized in that: The lifting and conveying mechanism (5) comprises: A barrel inlet lifting mechanism (51) is liftably disposed at one end of the super-wash water tank (3) close to the inlet; A barrel discharge lifting mechanism (52) is liftably disposed at one end of the super-washing water tank (3) close to the outlet; The conveying mechanism (53) is provided with two groups. The two groups of the conveying mechanism (53) are both arranged at the bottom of the super-washing water tank (3). The conveying mechanism (53) is arranged along the length direction of the super-washing water tank (3). The barrel inlet lifting mechanism (51) and the barrel outlet lifting mechanism (52) are both provided with two open grooves (54), so that the two ends of the conveying mechanism (53) are located in the open grooves (54); The barrel inlet lifting mechanism (51), the barrel outlet lifting mechanism (52) and the conveying mechanism (53) are all connected to the control device.
3. The multifunctional linear automatic barrel washing machine according to claim 2 is characterized in that: The barrel inlet lifting mechanism (51) and the barrel outlet lifting mechanism (52) both include: A lifting cylinder (55) is symmetrically arranged on both sides of the super-washing water tank (3), and the lifting cylinder (55) moves up and down along the height direction of the super-washing water tank (3). The lifting cylinder (55) is connected to the control device; A lifting connection member (56) is provided at the output end of the lifting cylinder (55), and one end of the lifting connection member (56) is connected to the output end of the lifting cylinder (55); The lifting long support plate (57) is arranged along the width direction of the super-washing water tank (3), and the two ends of the lifting long support plate (57) are connected to the corresponding lifting connecting parts (56). The lifting long support plate (57) is provided with the opening groove (54).
4. The multifunctional linear automatic barrel washing machine according to claim 3 is characterized in that: The long lifting support plate (57) of the barrel inlet lifting mechanism (51) is provided with a barrel inlet lifting guardrail (58), and the long lifting support plate (57) of the barrel outlet lifting mechanism (52) is provided with a barrel outlet lifting guardrail (59).
5. The multifunctional linear automatic barrel washing machine according to claim 4, characterized in that: The ends of the barrel inlet lifting guardrail (58) and the barrel outlet lifting guardrail (59) close to the inlet are chamfered, and the end of the barrel outlet lifting guardrail (59) close to the outlet is arc-shaped.
6. The multifunctional linear automatic barrel washing machine according to claim 3 is characterized in that: One end of the super-wash water tank (3) close to the outlet is a water tank table panel (8), and the water tank table panel (8) is arranged on the frame (1). The super-wash water tank (3) is also provided with a water filling pipeline (9) extending along the height direction of the super-wash water tank (3), and the water filling pipeline (9) is connected to the control device. The water outlet of the water filling pipeline (9) is arranged above the super-wash water tank (3), and the water outlet corresponds to the water inlet of the aluminum barrel on the barrel inlet lifting mechanism (51).
7. The multifunctional linear automatic barrel washing machine according to claim 6, characterized in that: The water filling pipeline (9) is provided with a cross brace (10), and the cross brace (10) is provided with two barrel blocking blocks (11) and an in-place detector, wherein the in-place detector is used to detect the position of the aluminum barrel, and the in-place detector is connected to the control device.
8. The multifunctional linear automatic barrel washing machine according to claim 7, characterized in that: The spray cleaning mechanism (6) is arranged on the top of the sink table panel (8), and the spray cleaning mechanism (6) comprises: There are two groups of turnover assemblies (61), the two groups of turnover assemblies (61) are evenly arranged on the top of the sink table panel (8) and are arranged along the width direction of the sink table panel (8), and the turnover assemblies (61) close to the outlet are higher than the turnover assemblies (61) close to the super-washing tank (3); The spraying components (62) are provided in two groups, and the two groups of the spraying components (62) are evenly arranged between the two groups of the flipping components (61).
9. The multifunctional linear automatic barrel washing machine according to claim 8, characterized in that: The flip assembly (61) comprises: Bearing seats (611) are arranged on both sides of the sink table panel (8); A turning shaft (612) is rotatably connected to the bearing seat (611), the turning shaft (612) is arranged along the width direction of the sink table panel (8), and one end of the turning shaft (612) is connected to the reduction motor through a sprocket; The clamping jaw (613) is fixed to the flip shaft (612), and the clamping jaw (613) is retracted and contracted along the axial direction of the flip shaft (612), and the clamping jaw (613) is rotated along the circumferential direction of the flip shaft (612).
10. The multifunctional linear automatic barrel washing machine according to claim 8, characterized in that: The spray assembly (62) comprises: An internal spray assembly is escalably arranged on the sink table panel (8), the internal spray assembly comprising a ball screw (621) and a spray ball (622), the spray ball (622) being arranged at the output end of the ball screw (621); The outer spray assembly is symmetrically arranged on both sides of the inner spray assembly, and the outer spray assembly comprises a spray pipe support (623) and a spray frame (624), and the spray frame (624) is provided with a plurality of nozzles (625).
11. The multifunctional linear automatic barrel washing machine according to any one of claims 1 to 10, characterized in that: The frame (1) comprises an upper frame and a lower frame, the upper frame is surrounded by transparent glass, the lifting door (2) is arranged on the upper frame, a moisture outlet is arranged on the top plate of the upper frame, the lower frame is surrounded by stainless steel outer cover plates, and an openable door is arranged on one side of the lower frame.