Classified conveying three-dimensional device and production equipment
By designing and transmitting three -dimensional devices, the automation classification and cleaning of board parts solves the problem of low production efficiency and board damage caused by artificial intervention in existing technologies, improves production efficiency and board quality, and optimizes the occupation of the equipment. Drop area.
Patent Information
- Application Number
- CN202420938523.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the production process of packaging substrates, the plates need to pass through different cleaning lines in a certain order. The prior art requires manual intervention, resulting in low production efficiency and easy damage to the plates.
Design a classification and transmission stereo device, including cleaning lines, classification components, feeding components, transmission components, and feeding components. Through the cooperation of transmitting components and feeding components, the automatic classification of board parts and the order of cleaning lines move. Complete mechanized processing.
The automated classification and cleaning of the board is realized, the production efficiency is improved, the plates caused by manual intervention are avoided, the quality of the board is guaranteed, and the area of the equipment occupies is optimized.
Smart Images
Figure CN222402719U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the production field of packaging substrates, in particular to a classification and transmission three-dimensional device and production equipment. Background Art
[0002] In the production process of packaging substrates, due to process requirements, it is often necessary to classify and clean the boards. Some boards need to go through different cleaning lines in a certain order, while other boards only need one cleaning line.
[0003] In the prior art, multiple different cleaning lines are set up. If the panels need to pass through different cleaning lines in order, they generally need to be moved manually from one cleaning line to another. This manual intervention method not only reduces production efficiency, but also because the panels themselves are easily damaged, and the operator's touch on the panels can easily lead to quality risks for the panels. Utility Model Content
[0004] The embodiment of the utility model provides a three-dimensional classification and conveying device and production equipment to solve the problem that the panels need manual intervention to enter different cleaning lines in sequence.
[0005] In a first aspect, the utility model provides a three-dimensional classification and conveying device, comprising a cleaning line, a classification component, a loading component, a conveying component and a unloading component; the cleaning line comprises a first cleaning line and a second cleaning line;
[0006] One end of the feeding assembly is connected to the classification assembly; the classification assembly is used to classify the panels to be cleaned; the other end of the feeding assembly is connected to one end of the first cleaning line;
[0007] The other end of the first cleaning line is connected to one end of the blanking assembly;
[0008] The other end of the blanking assembly is connected to one end of the second cleaning line;
[0009] The conveying assembly is located above the first cleaning line; one end of the conveying assembly is connected to the loading assembly, and the other end of the conveying assembly is connected to the unloading assembly.
[0010] In one possible design, the conveying assembly includes a conveyor belt and two rotating shafts;
[0011] The two ends of the conveyor belt are respectively provided with a rotating shaft, and the conveyor belt moves through the rotating shaft; one end of the conveyor belt is inserted into the interior of the loading component, and the other end is inserted into the interior of the unloading component.
[0012] In a possible design, the feeding assembly includes a feeding shell;
[0013] One side of the feeding shell is provided with a rectangular notch, and the conveying component is inserted into the feeding component through the rectangular notch.
[0014] In a possible design, the plate to be cleaned includes a first plate and a second plate, and the loading assembly further includes a loading robot; the loading robot is located inside the loading shell;
[0015] The loading robot is used to feed the first plate into the first cleaning line; the loading robot is also used to move the second plate into the conveying assembly.
[0016] In a possible design, the blanking assembly includes a blanking shell;
[0017] One side of the material discharging shell is provided with a rectangular notch, and the conveying component is inserted into the interior of the material discharging component through the rectangular notch.
[0018] In a possible design, the plate to be cleaned includes a first plate and a second plate, and the blanking assembly further includes a first blanking manipulator; the first blanking manipulator is located inside the blanking housing;
[0019] The first unloading robot is used to move the first plate from the first cleaning line to the second cleaning line; the first unloading robot is also used to move the second plate from the conveying assembly to the second cleaning line.
[0020] In a possible design, the unloading assembly further includes a vertical conveyor belt;
[0021] One end of the vertical conveyor belt is located below one end of the conveying assembly; the other end of the vertical conveyor belt is located above the first unloading robot.
[0022] In a possible design, the classification and transmission three-dimensional device further includes:
[0023] The second unloading robot is located at the other end of the second cleaning line and is used to move the panels in the second cleaning line.
[0024] In one possible design, the cleaning line includes a plate conveyor belt and a cleaning tank;
[0025] The plate conveyor belt is located at the bottom of the inner wall of the cleaning pool.
[0026] In a second aspect, a production device is provided, which includes the above-mentioned three-dimensional classification and conveying device.
[0027] The embodiment of the utility model provides a three-dimensional classification and transmission device and production equipment. Through the classification component, the panels to be cleaned are classified into the first panel and the second panel, and then the corresponding panels are moved to the corresponding cleaning lines in sequence, that is, the first panel line is first sent to the first cleaning line by the transmission component, and the second panel is sent to the transmission component, and then the first panel and the second panel are sent to the second cleaning line by the unloading component. In the above process, the first panel will pass through the first cleaning line and the second cleaning line in sequence, while the second panel will only pass through the second cleaning line. The entire classification and cleaning process is completely mechanized, and there is no need for manual classification or manual contact with the panels. This not only improves production efficiency, but also avoids damage to the panels because the operator will not touch the panels, thereby ensuring the quality of the panels. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 It is a schematic diagram of a three-dimensional classification and transmission device in one embodiment of the utility model;
[0030] Figure 2 This is another schematic diagram of a three-dimensional classification and transmission device in one embodiment of the utility model;
[0031] Figure 3 This is another schematic diagram of a three-dimensional classification and transmission device in one embodiment of the utility model;
[0032] Figure 4 This is another schematic diagram of a three-dimensional classification and transmission device in one embodiment of the utility model;
[0033] Figure 5 It is a front view of a three-dimensional classification and transmission device in an embodiment of the utility model;
[0034] Figure 6 It is a top view of a three-dimensional classification and transmission device in one embodiment of the utility model;
[0035] In the figure, 10-classification component; 20-loading component; 30-transmission component; 40-cleaning line; 50-unloading component;
[0036] 41-first washing line; 42-second washing line. DETAILED DESCRIPTION
[0037] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] Embodiment 1
[0041] In one embodiment, a three-dimensional classification and conveying device is provided, including a cleaning line 40, a classification component 10, a loading component 20, a conveying component 30 and a unloading component 50; the cleaning line 40 includes a first cleaning line 41 and a second cleaning line 42; one end of the loading component 20 is connected to the classification component 10; the classification component 10 is used to classify the plates to be cleaned; the other end of the loading component 20 is connected to one end of the first cleaning line 41; the other end of the first cleaning line 41 is connected to one end of the unloading component 50; the other end of the unloading component 50 is connected to one end of the second cleaning line 42; the conveying component 30 is located above the first cleaning line 41; one end of the conveying component 30 is connected to the loading component 20, and the other end of the conveying component 30 is connected to the unloading component 50.
[0042] It should be noted that, in this embodiment, the classification component 10 is used to classify the panels to be cleaned into the first panel and the second panel, and then the corresponding panels are moved to the corresponding cleaning lines 40 in sequence, that is, the first panel line is first sent to the first cleaning line 41 by the conveying component 30, and the second panel is sent to the conveying component 30, and then the first panel and the second panel are sent to the second cleaning line 42 by the unloading component 50. In the above process, the first panel will pass through the first cleaning line 41 and the second cleaning line 42 in sequence, while the second panel will only pass through the second cleaning line 42. The entire classification and cleaning process is completely mechanized, and there is no need for manual classification or manual contact with the panels. This not only improves production efficiency, but also avoids damage to the panels because the operator will not touch the panels, thereby ensuring the quality of the panels.
[0043] In addition, since the transmission assembly 30 is installed above the first cleaning line 41 in this embodiment, the floor space of the entire device is reduced. In the prior art, a device including multiple cleaning lines 40 generally arranges two different cleaning lines 40 in parallel on the ground, which makes the device occupy too much floor space. However, this embodiment improves the floor space of the three-dimensional classification transmission device, and installs the conveyor belt above the cleaning line 40, changing the original planar structure to a three-dimensional structure, effectively reducing the floor space of the device, and preventing the device from affecting its use due to the large floor space.
[0044] In one embodiment, the conveying component 30 includes a conveyor belt and two rotating shafts; there is a rotating shaft at each end of the conveyor belt, and the conveyor belt moves through the rotating shafts; one end of the conveyor belt is inserted into the loading component 20, and the other end is inserted into the unloading component 50.
[0045] It should be noted that, since the present embodiment adopts a conveyor belt to replace the intermediate inspection section of the first washing line 41 in the existing device, that is, the operation of manually transferring the plates, the possibility of contact between the operator and the plates is completely eliminated, thereby effectively reducing manual intervention on the plates and avoiding damage to the plates, thereby improving production efficiency and ensuring the quality of the plates.
[0046] In one embodiment, the loading assembly 20 includes a loading shell; a rectangular notch is formed on one side of the loading shell, and the conveying assembly 30 is inserted into the loading assembly 20 through the rectangular notch.
[0047] It should be noted that in this embodiment, the conveying assembly 30 is inserted into the feeding assembly 20 from one side of the feeding shell through the notch of the shell, which effectively ensures that the three-dimensional classification device will not be accidentally disturbed during the movement of the plate, thereby preventing the plate from being accidentally damaged. While improving production efficiency, the quality of the plate is guaranteed.
[0048] In one embodiment, the plate to be cleaned includes a first plate and a second plate, and the loading assembly 20 also includes a loading robot; the loading robot is located inside the loading shell; the loading robot is used to feed the first plate into the first cleaning line 41; the loading robot is also used to move the second plate to the conveying assembly 30.
[0049] It should be noted that in this embodiment, the classified panels are moved by the loading robot to the first cleaning line 41 or the conveying component 30 to ensure that there is no human intervention. At the same time, it also ensures that different panels can be automatically cleaned differently, which not only effectively prevents accidental damage to the panels, but also ensures the quality of the panels.
[0050] In addition, due to the flexibility of the loading robot in moving the plates, the plates can be moved to the conveying assembly 30 above or to the first cleaning line 41 below, which enables the entire device to be transformed from the original planar structure to a three-dimensional structure, effectively reducing the footprint of the device and preventing the device from affecting its use due to its large footprint.
[0051] In one embodiment, the material unloading component 50 includes a material unloading shell; a rectangular notch is formed on one side of the material unloading shell, and the conveying component 30 is inserted into the interior of the material unloading component 50 through the rectangular notch.
[0052] It should be noted that in this embodiment, the conveying assembly 30 is inserted into the blanking assembly 50 from one side of the blanking shell through the notch of the shell, which effectively ensures that the three-dimensional classification device will not be accidentally disturbed during the movement of the plate, thereby preventing the plate from being accidentally damaged. While improving production efficiency, the quality of the plate is guaranteed.
[0053] In one embodiment, the plate to be cleaned includes a first plate and a second plate, and the unloading component 50 also includes a first unloading robot; the first unloading robot is located inside the unloading shell; the first unloading robot is used to move the first plate from the first cleaning line 41 to the second cleaning line 42; the first unloading robot is also used to move the second plate from the conveying component 30 to the second cleaning line 42.
[0054] It should be noted that in this embodiment, the unloading robot moves the first plate and the second plate and moves them to the second cleaning line 42 to ensure that there is no human intervention. At the same time, it also ensures that different plates can be automatically cleaned differently, which not only effectively prevents accidental damage to the plates, but also ensures the quality of the plates.
[0055] In addition, due to the flexibility of the unloading robot in moving the plates, the plates can be moved to the second cleaning line 42 by the conveying assembly 30, or moved to the second cleaning line 42 by the first cleaning line 41. This enables the entire device to be transformed from an original planar structure to a three-dimensional structure, effectively reducing the footprint of the device and preventing the device from affecting its use due to its large footprint.
[0056] In one embodiment, the unloading component 50 also includes a vertical conveyor belt; one end of the vertical conveyor belt is located below one end of the conveying component 30; and the other end of the vertical conveyor belt is located above the first unloading robot.
[0057] It should be noted that in this embodiment, the second plate is moved by a vertical conveyor belt to a position where the unloading robot is easier to operate, so as to ensure that different plates can be automatically cleaned differently without human intervention, which not only effectively prevents accidental damage to the plates, but also ensures the quality of the plates.
[0058] In one embodiment, the three-dimensional classification and conveying device further includes: a second unloading robot, located at the other end of the second cleaning line 42 , and used for moving the plates in the second cleaning line 42 .
[0059] It should be noted that in this embodiment, the unloading robot moves the cleaned panels and moves them out of the cleaning line 40 to place them in the expected reasonable position to ensure that different panels can be automatically cleaned differently in the absence of human intervention, which not only effectively prevents accidental damage to the panels, but also ensures the quality of the panels.
[0060] In one embodiment, the cleaning line 40 includes a plate conveyor belt and a cleaning pool; the plate conveyor belt is located at the bottom of the inner wall of the cleaning pool.
[0061] It should be noted that in this embodiment, a plate conveyor belt is installed at the bottom of the cleaning tank to ensure that the plates placed in the cleaning tank can be moved to the corresponding positions after cleaning, thereby ensuring that the robot arm in the subsequent steps can obtain the corresponding plates at the specified position, thereby ensuring that in the absence of human intervention, different plates can be cleaned differently and fully automatically, which not only effectively prevents accidental damage to the plates, but also ensures the quality of the plates.
[0062] Embodiment 2
[0063] In one embodiment, a production device is provided, and the production device includes the above-mentioned three-dimensional classification and conveying device.
[0064] It should be noted that in this embodiment, the above-mentioned classification and transmission stereoscopic device is installed in the production equipment, so that the production equipment can classify the panels to be cleaned through the classification component 10, and divide them into the first panel and the second panel, and then move the corresponding panels to the corresponding cleaning lines 40 in sequence, that is, first use the transmission component 30 to send the first panel line to the first cleaning line 41, and send the second panel to the transmission component 30, and then use the unloading component 50 to send the first panel and the second panel to the second cleaning line 42. In the above process, the first panel will pass through the first cleaning line 41 and the second cleaning line 42 in turn, while the second panel will only pass through the second cleaning line 42. The entire classification and cleaning process is completely mechanized, and there is no need for manual classification or manual contact with the panels. This not only improves production efficiency, but also avoids damage to the panels because the operator will not touch the panels, thereby ensuring the quality of the panels.
[0065] In addition, since the transmission assembly 30 is installed above the first cleaning line 41 in this embodiment, the floor space of the entire production equipment is reduced. In the prior art, equipment including multiple cleaning lines 40 generally arranges two different cleaning lines 40 in parallel on the ground, which makes the equipment occupy too much floor space. However, this embodiment optimizes the floor space of the production equipment by improving the three-dimensional classification transmission device, that is, the conveyor belt is installed above the cleaning line 40, which is changed from the original flat equipment to a three-dimensional one, effectively reducing the floor space of the production equipment and preventing the equipment from affecting its use due to the large floor space.
[0066] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A three-dimensional classification and transmission device, characterized in that: It comprises a cleaning line (40), a classification component (10), a loading component (20), a conveying component (30) and a unloading component (50); the cleaning line (40) comprises a first cleaning line (41) and a second cleaning line (42); One end of the feeding component (20) is connected to the classification component (10); the classification component (10) is used to classify the plates to be cleaned; the other end of the feeding component (20) is connected to one end of the first cleaning line (41); The other end of the first cleaning line (41) is connected to one end of the blanking assembly (50); The other end of the unloading assembly (50) is connected to one end of the second cleaning line (42); The conveying component (30) is located above the first cleaning line (41); one end of the conveying component (30) is connected to the loading component (20), and the other end of the conveying component (30) is connected to the unloading component (50).
2. The three-dimensional classification and transmission device according to claim 1, characterized in that: The conveying assembly (30) comprises a conveying belt and two rotating shafts; The conveyor belt has a rotating shaft at each end, and the conveyor belt moves via the rotating shaft; one end of the conveyor belt is inserted into the interior of the loading component (20), and the other end is inserted into the interior of the unloading component (50).
3. The three-dimensional classification and transmission device according to claim 1, characterized in that: The feeding assembly (20) comprises a feeding shell; A rectangular notch is provided on one side of the feeding shell, and the conveying component (30) is inserted into the feeding component (20) through the rectangular notch.
4. The three-dimensional classification and transmission device according to claim 3, characterized in that: The plate to be cleaned comprises a first plate and a second plate, and the loading assembly (20) further comprises a loading robot; the loading robot is located inside the loading shell; The loading robot is used to feed the first plate into the first cleaning line (41); the loading robot is also used to move the second plate into the conveying assembly (30).
5. The three-dimensional classification and transmission device according to claim 1, characterized in that: The blanking assembly (50) comprises a blanking shell; A rectangular notch is provided on one side of the material discharging shell, and the conveying component (30) is inserted into the interior of the material discharging component (50) through the rectangular notch.
6. The three-dimensional classification and transmission device according to claim 5, characterized in that: The plate to be cleaned comprises a first plate and a second plate, and the blanking assembly (50) further comprises a first blanking manipulator; the first blanking manipulator is located inside the blanking housing; The first unloading robot is used to move the first plate from the first cleaning line (41) to the second cleaning line (42); the first unloading robot is also used to move the second plate from the conveying component (30) to the second cleaning line (42).
7. The three-dimensional classification and transmission device according to claim 6, characterized in that: The unloading assembly (50) further comprises a vertical conveyor belt; One end of the vertical conveyor belt is located below one end of the conveying assembly (30); the other end of the vertical conveyor belt is located above the first unloading robot.
8. The three-dimensional classification and transmission device according to claim 1, characterized in that: The classification and transmission three-dimensional device also includes: The second unloading robot is located at the other end of the second cleaning line (42) and is used to move the plate in the second cleaning line (42).
9. The three-dimensional classification and transmission device according to claim 1, characterized in that: The cleaning line (40) comprises a plate conveyor belt and a cleaning tank; The plate conveyor belt is located at the bottom of the inner wall of the cleaning pool.
10. A production equipment, characterized in that: The production equipment includes the three-dimensional classification and conveying device as described in any one of claims 1 to 9.