Bulk material fusion mechanism for carding machine

Abstract

The utility model relates to a bulk material fusion mechanism for a carding machine, in particular to the technical field of cloth processing equipment. Comprising a feeding box, a mounting plate, a fixing piece, a pay-off barrel, a moving assembly, a discharging roller and a pressing roller. The problems that when different kinds of bulk materials are fused, the method that different kinds of cotton bulk materials are scattered and then manually fused is usually adopted, the method is extremely inconvenient, and the working efficiency is greatly reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cloth processing equipment, in particular to a bulk material fusion mechanism for a carding machine. Background Art

[0002] The carding machine is used to process cotton fibers and chemical fibers and is a type of textile machinery. Its working principle is to open, comb and remove impurities from the cotton (fiber) rolls sent from the previous process or the oily cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In the process, the broken seeds, impurities and short fibers left over from the cotton cleaning process are removed, and then cotton strips of a certain specification are integrated and stored in cotton tubes for use in the drawing process.

[0003] The stacking of multiple fiber layers will make the textile products more fluffy. Therefore, in the process of making cotton products, such as cotton strips, some companies will use multiple cotton bulk materials to fuse. At present, the fusion method of multiple materials is mostly to break up different types of cotton bulk materials separately and then fuse them manually. This method is extremely inconvenient and greatly reduces work efficiency. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] The utility model provides a bulk material fusion mechanism for a cotton carding machine, which overcomes the problem that when fusing different kinds of bulk materials, a method of fusing different kinds of cotton bulk materials manually after breaking them up is usually adopted, which is extremely inconvenient and greatly reduces the working efficiency.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides a bulk material fusion mechanism for a carding machine, including a feed box, a mounting plate, a fixing part, a pay-off drum, a moving assembly, a discharging roller, and a pressure roller;

[0008] A feed port is provided on the rear side of the feed box; a pair of connecting brackets are fixedly connected to the upper front side of the feed box; the mounting plate is provided between the connecting brackets; the fixing piece is movably connected to the bottom of the mounting plate; the wire reel is movably sleeved on the outer side of the fixing piece; the moving assembly that drives the fixing piece to move is provided on the mounting plate; a pair of discharging plates are obliquely arranged at the discharging position in the middle of the front side of the feed box; the discharging roller is rotatably installed between the discharging plates; a pair of mounting support plates are provided on the lower front side of the feed box; the pressure roller is rotatably installed on the mounting support plate at the front of the discharging position of the discharging roller; the pressure roller and the mounting plate are in the same vertical position; the driving motor that drives the pressure roller is provided on the outer side of the mounting support plate.

[0009] Preferably, the fixing member comprises a fixing threaded rod, a connecting block, a connecting rod, an outer sleeve plate, and a pressure spring;

[0010] The connecting block is provided at the bottom of the fixed threaded rod; the connecting rod is provided at the bottom of the connecting block; the connecting rod is T-shaped; the middle stepped end surface of the connecting rod is movably connected with a plurality of arc-shaped outer sleeve plates; a plurality of pressure springs are fixedly welded to the outer side wall at the lower end of the connecting rod; the other end of the pressure spring is connected to the outer sleeve plate.

[0011] Preferably, the fixing member further comprises a limiting groove; the middle stepped end face of the connecting rod is provided with the limiting groove; the top of the outer sleeve plate is provided with a limiting block; the limiting block is movably connected in the limiting groove.

[0012] Preferably, a mounting tube is provided in the middle of the wire pay-off drum; the outer sleeve is embedded in the mounting tube during the installation of the wire pay-off drum and the outer surface of the outer sleeve abuts against the mounting tube.

[0013] Preferably, the fixing part also includes a shock-proof spring; the shock-proof spring is fixedly connected to the bottom of the connecting block; the shock-proof spring is sleeved at the upper end of the connecting rod; during the installation of the outer sleeve plate on the pay-off barrel, the other end of the shock-proof spring abuts against the upper end of the installation barrel.

[0014] Preferably, it is characterized in that the moving component includes a slide groove, a socket, a slider, and a latch;

[0015] The slide groove is provided on the front side of the mounting plate; the mounting plate is provided with the insertion hole on the rear side of the slide groove; the slider is slidably connected to the slide groove; a limiting hole is provided at the rear end of the slider; and the latch is inserted into the insertion hole and the limiting hole when the slider is fixed.

[0016] Preferably, a threaded mounting hole is provided at the bottom of the sliding block, and the fixed threaded rod at the top of the fixing member can be threadedly connected in the threaded mounting hole.

[0017] (3) Beneficial effects

[0018] The utility model provides a bulk material fusion mechanism for a cotton carding machine, which overcomes the problem that when fusing different kinds of bulk materials, a method of fusing different kinds of cotton bulk materials manually after breaking them up is usually adopted, which is extremely inconvenient and greatly reduces the working efficiency.

[0019] 1. By fusing the two bulk materials, the quality of the bulk materials is further improved; the slivers and bulk materials are fused during the conveying process to make the work more efficient.

[0020] 2. By setting the shock-proof spring, the vibration of the pay-off drum during the pay-off process can be reduced, making the pay-off process more stable.

[0021] 3. The outer sleeve plate on the fixing part facilitates installation and removal when the wire reel is sleeved on the fixing part.

[0022] 4. By setting up the moving components, it is convenient to move the wire reel and adjust the tension of the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A bulk material fusion mechanism for a carding machine proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the wire-releasing reel in the utility model;

[0025] Figure 3 It is a structural schematic diagram of the fixing member in the utility model;

[0026] Figure 4 It is a schematic diagram of the structure inside the fixing member of the utility model;

[0027] Figure 5 For the utility model Figure 4 The structural diagram of the enlarged part at A in the middle;

[0028] Figure 6 It is a structural schematic diagram of the mobile component in the utility model;

[0029] Figure markings: 1-feed box, 2-feed port, 3-connecting bracket, 4-mounting plate, 5-fixing part, 51-fixed threaded rod, 52-connecting block, 53-connecting rod, 54-outer plate, 55-pressure spring, 56-limiting groove, 57-limiting block, 58-shockproof spring, 6-wire reel, 61-mounting cylinder, 7-moving component, 71-slide groove, 72-socket, 73-slider, 74-pin, 8-discharge plate, 9-discharge roller, 10-mounting support plate, 11-pressure roller, 12-driving motor. DETAILED DESCRIPTION

[0030] The utility model is further described in conjunction with the accompanying drawings and embodiments.

[0031] like Figures 1 to 6 As shown, the bulk material fusion mechanism for a carding machine described in the utility model comprises a feed box 1, a mounting plate 4, a fixing member 5, a pay-off drum 6, a moving assembly 7, a discharge roller 9, and a pressure roller 11;

[0032] A feed port 2 is provided on the rear side of the feed box 1; a pair of connecting brackets 3 are fixedly connected to the upper front side of the feed box 1; the mounting plate 4 is provided between the connecting brackets 3; the fixing piece 5 is movably connected to the bottom of the mounting plate 4; the wire-releasing drum 6 is movably sleeved on the outer side of the fixing piece 5; the moving assembly 7 for driving the fixing piece 5 to move is provided on the mounting plate 4; a pair of discharging plates 8 are obliquely arranged at the discharging position in the middle of the front side of the feed box 1; the discharging roller 9 is rotatably installed between the discharging plates 8; a pair of mounting support plates 10 are provided at the lower front side of the feed box 1; the pressing roller 11 is rotatably installed on the mounting support plate 10 at the front of the discharging position of the discharging roller 9; the pressing roller 11 and the mounting plate 4 are in the same vertical position; the driving motor 12 for driving the pressing roller 11 is provided on the outer side of the mounting support plate 10.

[0033] The fixing member 5 includes a fixing threaded rod 51, a connecting block 52, a connecting rod 53, an outer sleeve plate 54, and a pressure spring 55;

[0034] The bottom of the fixed threaded rod 51 is provided with the connecting block 52; the bottom of the connecting block 52 is provided with the connecting rod 53; the connecting rod 53 is T-shaped; the middle stepped end surface of the connecting rod 53 is movably connected with a plurality of arc-shaped outer sleeve plates 54; the outer side wall at the lower end of the connecting rod 53 is fixedly welded with a plurality of pressure springs 55; the other end of the pressure spring 55 is connected with the outer sleeve plate 54. The outer sleeve plate 54 on the fixing member 5 facilitates the installation and removal of the pay-off drum 6 when it is sleeved on the fixing member 5.

[0035] The fixing member 5 further includes a limiting groove 56 ; the middle stepped end surface of the connecting rod 53 is provided with the limiting groove 56 ; the top of the outer sleeve plate 54 is provided with a limiting block 57 ; the limiting block 57 is movably connected in the limiting groove 56 .

[0036] A mounting tube 61 is provided in the middle of the wire-paying drum 6 ; the outer sleeve plate 54 is embedded in the mounting tube 61 during the installation of the wire-paying drum 6 and the outer surface of the outer sleeve plate 54 abuts against the mounting tube 61 .

[0037] The fixing member 5 also includes a shockproof spring 58; the shockproof spring 58 is fixedly connected to the bottom of the connecting block 52; the shockproof spring 58 is sleeved at the upper end of the connecting rod 53; the outer cover plate 54 is in the process of installing the pay-off drum 6, and the other end of the shockproof spring 58 abuts against the upper end of the installation tube 61. By providing the shockproof spring 58, the pay-off drum 6 reduces the vibration generated during the process of paying out the wire, making the process of paying out the wire more stable.

[0038] The moving assembly 7 includes a slide slot 71, a socket 72, a slider 73, and a latch 74;

[0039] The front side of the mounting plate 4 is provided with the slide groove 71; the mounting plate 4 is provided with the insertion hole 72 at the rear side of the slide groove 71; the slide block 73 is slidably connected to the slide groove 71; the rear end of the slide block 73 is provided with a limiting hole; the latch 74 is inserted into the insertion hole 72 and the limiting hole when the slide block 73 is fixed. By providing the moving assembly 7, the wire reel 6 is conveniently moved, so as to adjust the tension of the wire reel.

[0040] A threaded mounting hole is provided at the bottom of the sliding block, and the fixing threaded rod 51 at the top of the fixing member 5 can be threadedly connected in the threaded mounting hole.

[0041] Working principle: Put the first cotton material into the feed box 1, and the cotton is flattened inside the feed box 1 and then sent out by the discharging roller 9. By pinching the outer plate 54 of the fixing part 5 located above the mounting plate 4, the diameter of the outer plate 54 is reduced, and then the mounting cylinder 61 inside the pay-off cylinder 6 is sleeved on the outside of the fixing part 5. Then the cotton thread of the second material on the pay-off cylinder 6 is pulled out and fused with the first cotton material. After the first cotton material and the cotton thread of the second material are compacted by the pressing roller 11, the two bulk materials of different cotton materials are fused, and the two bulk materials of different cotton materials are passed through the cotton conveying line at the rear, and are re-rolled into a cotton strip of a new material and re-wound by the winding machine. The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0042] The above-mentioned embodiments only express the preferred implementation of the utility model, and the description is relatively specific and detailed, but the utility model is not limited to these embodiments. It should be pointed out that for ordinary technicians in this field. Under the premise of not departing from the purpose of the utility model, any improvement made shall fall within the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A bulk material fusion mechanism for a carding machine, characterized in that: It comprises a feed box (1), a mounting plate (4), a fixing member (5), a wire-releasing drum (6), a moving assembly (7), a discharge roller (9), and a pressure roller (11); The rear side of the feed box (1) is provided with a feed port (2); a pair of connecting brackets (3) are fixedly connected to the upper front side of the feed box (1); the mounting plate (4) is provided between the connecting brackets (3); the bottom of the mounting plate (4) is movably connected to the fixing member (5); the outer side of the fixing member (5) is movably sleeved with the pay-off drum (6); the mounting plate (4) is provided with a moving component (7) for driving the fixing member (5) to move; the discharge position in the middle of the front side of the feed box (1) is A pair of discharge plates (8) are arranged obliquely; the discharge roller (9) is rotatably mounted between the discharge plates (8); a pair of mounting support plates (10) are provided at the lower front side of the feed box (1); the mounting support plate (10) is rotatably mounted with the pressure roller (11) in front of the discharge position of the discharge roller (9); the pressure roller (11) and the mounting plate (4) are located at the same vertical position; a driving motor (12) for driving the pressure roller (11) is provided on the outer side of the mounting support plate (10).

2. A bulk material fusion mechanism for a carding machine according to claim 1, characterized in that: The fixing member (5) comprises a fixing threaded rod (51), a connecting block (52), a connecting rod (53), an outer sleeve plate (54), and a pressure spring (55); The bottom of the fixed threaded rod (51) is provided with the connecting block (52); the bottom of the connecting block (52) is provided with the connecting rod (53); the connecting rod (53) is T-shaped; the middle stepped end surface of the connecting rod (53) is movably connected to a plurality of arc-shaped outer sleeve plates (54); the outer side wall at the lower end of the connecting rod (53) is fixedly welded with a plurality of pressure springs (55); the other end of the pressure spring (55) is connected to the outer sleeve plate (54).

3. A bulk material fusion mechanism for a carding machine according to claim 2, characterized in that: The fixing member (5) further comprises a limiting groove (56); the limiting groove (56) is provided on the middle stepped end surface of the connecting rod (53); a limiting block (57) is provided on the top of the outer sleeve plate (54); and the limiting block (57) is movably connected in the limiting groove (56).

4. A bulk material fusion mechanism for a carding machine according to claim 2, characterized in that: A mounting tube (61) is provided in the middle of the wire pay-off drum (6); the outer sleeve plate (54) is embedded in the mounting tube (61) during the installation of the wire pay-off drum (6), and the outer surface of the outer sleeve plate (54) abuts against the mounting tube (61).

5. The bulk material fusion mechanism for a carding machine according to claim 4, characterized in that: The fixing member (5) further comprises a shockproof spring (58); the shockproof spring (58) is fixedly connected to the bottom of the connecting block (52); the shockproof spring (58) is sleeved at the upper end of the connecting rod (53); and when the outer sleeve plate (54) is installed on the pay-off reel (6), the other end of the shockproof spring (58) abuts against the upper end of the installation tube (61).

6. A bulk material fusion mechanism for a carding machine according to claim 2, characterized in that: The moving assembly (7) comprises a slide groove (71), a plug hole (72), a slider (73), and a latch (74); The mounting plate (4) is provided with the slide groove (71) on the front side; the mounting plate (4) is provided with the insertion hole (72) on the rear side of the slide groove (71); the slide block (73) is slidably connected to the slide groove (71); a limiting hole is provided at the rear end of the slide block (73); and the latch (74) is inserted into the insertion hole (72) and the limiting hole when the slide block (73) is fixed.

7. A bulk material fusion mechanism for a carding machine according to claim 6, characterized in that: A threaded mounting hole is provided at the bottom of the sliding block (73), and the fixed threaded rod (51) at the top of the fixing member (5) can be threadedly connected in the threaded mounting hole.

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