Irradiation loading device for prefabricated vegetables
By designing a pre-made vegetable irradiation loading device, the water connection tray and drainage channels are used to divert the flow to collect and automatically discharge the ice-filled water, the problem of ice-filled water polluting the well water in the irradiation processing of pre-made vegetable is solved, and the safety and reliability of the ice-filled water is achieved irradiation processing process.
Patent Information
- Application Number
- CN202421252945.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-03
AI Technical Summary
During the irradiation processing of pre-made vegetables, refrigerated or frozen pre-made vegetable ice water will flow out along the irradiation box, contaminating the well water from the storage source, which may lead to radiation corrosion.
A pre-made vegetable irradiation loading device is designed, including a box, a water collecting tank, a drain outlet, a drain channel and a support device. The device directs the flow through a water connection tray and drainage channel, collects the ice-filled water into the water collection tank, and is discharged through an automatic drainage system to avoid contaminating the well water from the storage source.
Effectively collect and discharge pre-made vegetables ice-filled water to avoid contaminating the well water from the storage source, reduce the risk of radiation source corrosion, and at the same time, unmanned interference is achieved through automatic drainage, saving labor costs.
Smart Images
Figure CN222425249U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing and sterilization of pre-prepared dishes, in particular to a irradiation loading device for pre-prepared dishes. Background Art
[0002] Pre-prepared dishes have great health and safety risks during processing, storage and transportation. They are easily contaminated by various pathogenic bacteria and spoilage bacteria, resulting in a very short shelf life. Especially for ready-to-eat dishes among pre-prepared dishes, which have been cooked and opened and eaten directly, they have the greatest health and safety risks. Therefore, sterilization is one of the most critical steps in the processing of pre-prepared dishes. With the development of science and technology, irradiation technology has been widely used in the production of pre-prepared dishes. Irradiation technology is a "non-thermal processing" sterilization method, which mainly uses gamma rays generated by radioactive sources, high-energy electron beams or X-rays generated by electron accelerators to irradiate pre-prepared dishes with a certain dose to achieve the purpose of killing insects and sterilizing, preserving quality and improving quality.
[0003] Since the radioactive source is a source plate structure, water is needed as a shielding medium for the radioactive source when not in use, so the radioactive source is stored in a water well. In order to prevent impurities in the water from corroding the radioactive source, deionized water or distilled water should be used for the water in the water well. However, during the irradiation process, the refrigerated or frozen pre-prepared food products will melt in the irradiation box, and the thawed water will flow out of the irradiation box along the irradiation box, contaminating the water in the water well, which may cause corrosion of the source shell of the radioactive source. Therefore, it is necessary to provide a pre-prepared food irradiation loading device that can receive the thawed water of the pre-prepared food. Utility Model Content
[0004] The utility model aims to provide a pre-prepared food irradiation loading device, which can collect and automatically discharge the ice-melting water produced by the pre-prepared food during the irradiation process, thereby avoiding the pollution of the storage well water.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A pre-prepared food irradiation loading device comprises a box body, an opening is provided on the front side of the box body, a water collecting trough is provided at the bottom of the box body, a drain outlet is provided on the side wall of the water collecting trough, a switch assembly is provided on the drain outlet, a drainage channel is vertically provided on the rear side of the box body, the drainage channel is connected to the box body, and the bottom of the drainage channel is connected to the water collecting trough, a plurality of supporting devices are provided in the box body, the supporting devices include a water receiving tray arranged at the bottom, and the rear side of the water receiving tray is connected to the drainage channel.
[0007] As a preferred technical solution, the switch assembly includes a cover plate, a rotating rod, a first rotating plate and a second rotating plate. The rotating rod is rotatably connected to the side wall of the sump, the cover plate is arranged on the inner side of the drain outlet, the cover plate is fixedly connected to the right end of the rotating rod, the cover plate completely covers the drain outlet, and the first rotating plate and the second rotating plate are axially arranged at the left end of the rotating rod.
[0008] As a preferred technical solution, the angle between the first rotating plate and the second rotating plate is 90°.
[0009] As a preferred technical solution, the bottom of the water receiving tray is inclined toward the drainage channel.
[0010] As a preferred technical solution, a water guide plate is provided on one side of the water receiving tray close to the drainage channel, and the water guide plate extends into the drainage channel.
[0011] As a preferred technical solution, the supporting device also includes a grid-shaped tray and a support member, the support member is located on the top of the water receiving tray and is fixedly connected to the two side walls of the box body, and the tray is placed on the top of the support member.
[0012] As a preferred technical solution, the supporting device arranged at the bottom in the box body does not have a water receiving tray.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. In the utility model, the thawing water of the refrigerated or frozen pre-prepared dishes is guided to the water collecting tank for collection through the water receiving tray and the drainage channel, thereby preventing the thawing water from flowing into the storage well of the irradiation room and polluting the source well water source. In addition, a multi-layer supporting device is provided to prevent the thawing water of the pre-prepared dishes on the upper layer from polluting the pre-prepared dishes on the lower layer.
[0015] 2. In the utility model, since the entire device needs to be irradiated, the use of equipment such as solenoid valves to control the opening and closing of the drain outlet is prone to radiation damage. Therefore, automatic drainage of the sump is achieved through an external dial plate, which is highly practical and does not require human intervention, saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a top view of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the switch assembly of the utility model;
[0020] Figure 4This is a top view of the box and sewage pool of the utility model;
[0021] Figure 5 This is a schematic diagram of the utility model box passing through a sewage pool;
[0022] The reference numerals are as follows:
[0023] Box body 1, water collecting tank 2, drainage port 3, drainage channel 4, tray 5, support member 6, water receiving tray 7, water guide plate 8, cover plate 9, rotating rod 10, first rotating plate 11, and second rotating plate 12. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0026] In the description of the present application, it should be noted that if the terms "center", "upper", "lower", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, if the terms "set", "install", and "connect" appear, they should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0027] Example
[0028] like Figure 1-5 As shown, a pre-prepared food irradiation loading device comprises a box body 1, wherein the front side of the box body 1 is provided with an opening, a water collecting tank 2 is provided at the bottom of the box body 1, a drain port 3 is provided on the side wall of the water collecting tank 2, a switch assembly is provided on the drain port 3, a drainage channel 4 is vertically provided at the rear side of the box body 1, the drainage channel 4 is connected with the box body 1, and the bottom of the drainage channel 4 is connected with the water collecting tank 2, a plurality of supporting devices are provided in the box body 1, and the supporting devices include a water receiving tray 7 arranged at the bottom, and the rear side of the water receiving tray 7 is connected with the drainage channel 4.
[0029] It is worth mentioning that the pre-prepared dishes are sent to the irradiation room for irradiation sterilization through the provided box 1, the box 1 is placed on the conveyor belt, and the conveyor belt sends the box 1 to the irradiation room. After the irradiation is completed, it is sent to the warehouse to take out the pre-prepared dishes for storage, and the thawing water of the refrigerated or frozen pre-prepared dishes is collected through the provided water collecting tank 2, and the drain port 3 at the bottom of the water collecting tank 2 can discharge the thawing water in the water collecting tank 2, and the switch component can control the opening and closing of the drain port 3 so that the box 1 reaches the position where the water can be drained and then drains the water, thereby avoiding contamination of the storage well water, and the pre-prepared dishes are stacked through the provided supporting device, and the thawing water of the pre-prepared dishes stacked on the upper supporting device is diverted to the sump 2 for collection through the provided drainage channel 4, and the water receiving tray 7 of the supporting device diverts the thawing water into the drainage channel 4, thereby avoiding the thawing water of the pre-prepared dishes on the upper supporting device from dripping onto the pre-prepared dishes on the lower layer and causing contamination.
[0030] In some feasible embodiments, the switch assembly includes a cover plate 9, a rotating rod 10, a first rotating plate 11 and a second rotating plate 12. The rotating rod 10 is rotatably connected to the side wall of the water collection tank 2. The cover plate 9 is arranged inside the drain outlet 3. The cover plate 9 is fixedly connected to the right end of the rotating rod 10. The cover plate 9 completely covers the drain outlet 3. The left end of the rotating rod 10 is axially provided with a first rotating plate 11 and a second rotating plate 12. The angle between the first rotating plate 11 and the second rotating plate 12 is 90°. Rotating the rotating plate can drive the rotating rod 10 to rotate, thereby driving the cover plate 9 to rotate along the axis of the rotating rod 10. The rotation of the cover plate 9 determines whether the drain outlet 3 is opened for drainage.
[0031] In particular, a sewage pool is set before the box 1 enters the warehouse, and a conveyor belt passes through the sewage pool. The box 1 is placed on the conveyor belt and driven by the conveyor belt through the sewage pool. Two paddles are fixedly connected to the inner wall of the sewage pool. The two paddles are staggered up and down and front and back. One is located at the front end of the sewage pool and the other is located at the rear end of the sewage pool. The front paddle is lower than the rear paddle. The front paddle is used to push the first rotating plate 11 to open the drain port 3 for drainage, and the rear paddle is used to push the second rotating plate 12 to close the drain port 3.
[0032] Specifically, when the irradiation sterilization of the pre-prepared dishes is completed, the front-end paddle plate blocks the first rotating plate 11 when the box body 1 passes through the sewage pool. As the box body 1 continues to move forward, the first rotating plate 11 will rotate backward, driving the rotating rod 10 to rotate clockwise, driving the cover plate 9 to rotate, and the drain outlet 3 starts to drain water. The first rotating plate 11 can only pass through the paddle plate after rotating 90°. At this time, the second rotating plate 12 also rotates 90° and then rotates to the upper side of the rotating rod 10, and the drainage volume of the drain outlet 3 reaches the maximum; the box body 1 continues to move forward, and when the box body 1 is about to leave the sewage pool, the rear-end paddle plate blocks the second rotating plate 12, and the second rotating plate 12 rotates backward, driving the rotating rod 10 to rotate counterclockwise, driving the cover plate 9 to rotate to cover the drain outlet 3. After the second rotating plate 12 rotates 90°, the first rotating plate 11 and the second rotating plate 12 return to their original positions. At this time, the cover plate 9 completely covers the drain outlet 3, and the drain outlet 3 no longer drains water.
[0033] In some feasible embodiments, the bottom of the water receiving tray 7 is inclined toward the drainage channel 4 to ensure that the ice-melting water of the pre-prepared dishes can flow to the drainage channel 4 and then flow into the water collecting tank 2 for collection.
[0034] In some feasible embodiments, a water guide plate 8 is provided on one side of the water receiving tray 7 close to the drainage channel 4. The water guide plate 8 extends into the drainage channel 4. The water guide plate 8 plays a role of guiding flow, thereby ensuring that the defrosted water can flow into the drainage channel 4 without leaking from the connection between the water receiving tray 7 and the drainage channel 4 onto the pre-prepared dishes on the lower layer.
[0035] In some feasible embodiments, the supporting device further includes a grid-shaped tray 5 and a support member 6, the support member 6 is located on the top of the water receiving tray 7 and is fixedly connected to the two side walls of the box body 1, and the tray 5 is placed on the top of the support member 6. The support member 6 supports the tray 5, and the gap between the tray 5 and the water receiving tray 7 separated by the support member 7 facilitates the forklift to place the tray 5 on the support member 7.
[0036] In some feasible embodiments, the bottom support device in the box body 1 does not have a water tray 7, and the ice-melting water produced by the pre-prepared dishes on the bottom support device flows directly into the water collection tank, without the need for the water tray 7 and the drainage channel 4 to guide the water.
[0037] During use, the loading and unloading workers stack the pre-prepared dishes to be sterilized on the pallet 5 as required, and then the forklift puts the pallet 5 with the pre-prepared dishes into the box 1, and the box 1 is transported to the irradiation room by the conveyor belt for irradiation. The defrosted water generated by the refrigerated or frozen pre-prepared dishes during the irradiation process enters the sump 2 through the water receiving tray 7 and the drainage channel 4 for collection. After the irradiation sterilization of the pre-prepared dishes is completed, when the box 1 passes over the sewage pool, the defrosted water in the sump 2 is discharged from the drain port 3 under the action of the two paddles, and the drain port 3 is closed again, and then the box 1 can send the pre-prepared dishes to the warehouse for storage.
[0038] In addition, it should be understood that although this specification is described in accordance with the implementation methods, not every implementation method contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art. So far, each embodiment of the present disclosure has been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here. The scope of the present disclosure is defined by the attached claims.
Claims
1. A pre-prepared food irradiation loading device, comprising a box (1), wherein the box (1) has an opening at the front side, characterized in that: The bottom of the box body (1) is provided with a water collecting trough (2), the side wall of the water collecting trough (2) is provided with a drain outlet (3), and the drain outlet (3) is provided with a switch assembly. A drainage channel (4) is vertically provided on the rear side of the box body (1), the drainage channel (4) is connected to the box body (1), and the bottom of the drainage channel (4) is connected to the water collecting trough (2). A plurality of supporting devices are provided in the box body (1), and the supporting devices include a water receiving tray (7) arranged at the bottom, and the rear side of the water receiving tray (7) is connected to the drainage channel (4).
2. The irradiation loading device for pre-prepared dishes according to claim 1, characterized in that: The switch assembly comprises a cover plate (9), a rotating rod (10), a first rotating plate (11) and a second rotating plate (12); the rotating rod (10) is rotatably connected to the side wall of the water collecting tank (2); the cover plate (9) is arranged inside the drain outlet (3); the cover plate (9) is fixedly connected to the right end of the rotating rod (10); the cover plate (9) completely covers the drain outlet (3); and the left end of the rotating rod (10) is provided with the first rotating plate (11) and the second rotating plate (12) along the axial direction.
3. The irradiation loading device for pre-prepared dishes according to claim 2, characterized in that: The included angle between the first rotating plate (11) and the second rotating plate (12) is 90°.
4. The irradiation loading device for pre-prepared dishes according to claim 1, characterized in that: The bottom of the water receiving tray (7) is inclined toward the drainage channel (4).
5. The irradiation loading device for pre-prepared dishes according to claim 1, characterized in that: A water guide plate (8) is provided on one side of the water receiving tray (7) close to the drainage channel (4), and the water guide plate (8) extends into the drainage channel (4).
6. The irradiation loading device for pre-prepared dishes according to claim 1, characterized in that: The supporting device further comprises a grid-shaped tray (5) and a support member (6); the support member (6) is located on the top of the water receiving tray (7) and is fixedly connected to the two side walls of the box body (1); the tray (5) is placed on the top of the support member (6).
7. The irradiation loading device for pre-prepared dishes according to claim 1, characterized in that: The supporting device arranged at the bottom in the box body (1) does not have a water receiving tray (7).