Small loose bamboo shoot husking machine
By designing a small loose bamboo shoot shell peeler, using automated transmission and shell peeling technology, the problems of inefficient and labor intensity of traditional bamboo shoot shell peeling methods have been solved, and efficient and low-cost bamboo shoot processing has been achieved.
Patent Information
- Application Number
- CN202421227955.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The traditional bamboo shoot shell peeling method is inefficient and labor-intensive, making it difficult to meet the large-scale and efficient production needs.
A small bamboo shoot shell peeler is designed, including a frame, roller, conveyor belt, knife roller and drive mechanism, to realize the continuous and automated transmission of bamboo shoots and improve efficiency through the automated shell peeling process.
It greatly improves the processing speed of bamboo shoots, meets the demand for large-scale production, reduces the demand for manual operations, reduces labor costs, and reduces losses caused by human factors.
Smart Images

Figure CN222425296U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bamboo shoot processing, and particularly relates to a small-sized loose bamboo shoot shelling machine. Background Art
[0002] As people's living standards improve, the demand for green and healthy food is growing. Bamboo shoots, as a nutritious and delicious food, are deeply loved by consumers.
[0003] However, the traditional method of peeling bamboo shoots is mostly manual operation, which is inefficient and labor-intensive, and it is difficult to meet the needs of large-scale and high-efficiency production. Therefore, developing a small-scale loose bamboo shoot peeling machine to improve bamboo shoot processing efficiency and reduce labor costs has broad market prospects and economic value. Utility Model Content
[0004] The utility model provides a small-sized loose bamboo shoot shelling machine, aiming to solve the problems of low efficiency and high labor intensity of traditional bamboo shoot shelling methods.
[0005] The utility model is implemented as follows: a small-sized scattered bamboo shoot shelling machine comprises: a frame, a roller is arranged on the frame, a conveyor belt for conveying bamboo shoots is sleeved on the roller; a knife roller for bamboo shoot shelling is rotatably mounted on the frame, the knife roller is located above the conveyor belt; a mounting frame hinged on the frame; a friction roller rotatably mounted on the mounting frame and the frame respectively, the friction roller is used to guide the bamboo shoots to be shelled; mounting columns symmetrically fixedly mounted on both sides of the mounting frame and the frame; springs arranged on the corresponding mounting columns; and a driving mechanism arranged on the frame for driving the roller, the knife roller and the friction roller to rotate.
[0006] Preferably, the driving mechanism includes: a motor fixedly mounted on the frame; pulleys respectively fixedly mounted on the output shaft of the motor, the shaft of the corresponding roller, and the shaft of the friction roller; a timing belt sleeved on the corresponding pulley for transmission; and gears respectively fixedly mounted on the shaft at the other end of the corresponding roller and meshing with each other on one end of the knife roller.
[0007] Preferably, guide plates for guiding the bamboo shoots to be shelled are symmetrically arranged on the frame, and guide groove plates for guiding the bamboo shoots that have been shelled are also arranged on the frame.
[0008] Preferably, a mounting plate is fixedly mounted on the top of the mounting frame, and a baffle for shielding debris is mounted on the mounting plate.
[0009] Preferably, the surface of the friction roller is covered with an elastic material, and the knife roller is provided with a knife disc for breaking open the bamboo shoot shells.
[0010] Preferably, a material receiving basket is provided below the bamboo shoot outlet end of the guide groove plate, and a handle for grasping is provided on the material receiving basket.
[0011] Preferably, adjustable supporting feet are provided at the bottom of the frame for adjusting the height and levelness of the shelling machine.
[0012] Compared with the related art, the small-sized scattered bamboo shoot peeling machine provided by the utility model has the following beneficial effects:
[0013] Through the use of components such as the frame, rollers, conveyor belts, knife rollers, and drive mechanisms, an automated conveyor belt and knife roller system is realized, which enables continuous and automated transmission of bamboo shoots, greatly improves the processing speed, and meets the needs of large-scale production. The use of drive mechanisms, pulleys, and timing belts reduces the need for manual operation, reduces labor costs, and also reduces losses caused by human factors. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A side structural schematic diagram of a small-sized scattered bamboo shoot peeling machine provided by the utility model;
[0015] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the frame structure in the utility model;
[0018] Figure 5 It is a structural schematic diagram of the knife roller in the utility model.
[0019] Figure numerals: 1, frame; 2, knife roller; 3, roller; 4, conveyor belt; 5, mounting frame; 6, friction roller; 7, mounting column; 8, spring; 9, motor; 10, pulley; 11, timing belt; 12, gear; 13, guide plate; 14, guide groove plate; 15, mounting plate; 16, baffle. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model embodiment provides a small scattered bamboo shoot peeling machine, such as Figure 1-5 As shown, the small-scale scattered bamboo shoot shelling machine comprises: a frame 1, on which a roller 3 is provided, and a conveyor belt 4 for conveying bamboo shoots is sleeved on the roller 3; a knife roller 2 rotatably mounted on the frame 1 for shelling bamboo shoots, and the knife roller 2 is located above the conveyor belt 4; a mounting frame 5 hinged on the frame 1; a friction roller 6 rotatably mounted on the mounting frame 5 and the frame 1 respectively, and the friction roller 6 is used to guide the bamboo shoots to be shelled; mounting columns 7 symmetrically fixedly mounted on both sides of the mounting frame 5 and the frame 1; a spring 8 arranged on the corresponding mounting column 7; and a driving mechanism 9 arranged on the frame 1 for driving the roller 3, the knife roller 2 and the friction roller 6 to rotate.
[0023] It should be noted that the traditional manual shelling method requires a large amount of manual labor, and the number of bamboo shoots that each worker can process per hour is limited, resulting in low efficiency of the entire processing process; during the shelling process, workers need to constantly repeat the same action, and long-term work can easily lead to hand fatigue and injury, increasing the risk of work-related injuries; with the increase in market demand for bamboo shoots, the traditional manual shelling method has been unable to meet the needs of large-scale and high-efficiency production. Therefore, the development of a small loose bamboo shoot shelling machine to improve bamboo shoot processing efficiency and reduce labor costs has broad market prospects and economic value;
[0024] In this embodiment, the design of a small-scale scattered bamboo shoot shelling machine fully reflects the application of mechanization and automation technology, and aims to solve the problems of low efficiency, high labor intensity and high risk of work-related injuries in traditional manual shelling methods. The following is an explanation of the main components of the shelling machine and its beneficial effects. The frame 1, as the basic structure of the entire shelling machine, provides a stable working platform to ensure the stability and reliability of the machine during operation. A number of key components are installed on the frame 1, such as rollers 3, knife rollers 2, etc., which provide necessary support and positioning for them. The conveyor belt 4 on the roller 3 is responsible for conveying the bamboo shoots to the bottom of the knife roller 2 in an orderly manner, realizing the continuous and automatic transmission of the bamboo shoots, greatly improving the processing speed. The knife roller 2 is located above the conveyor belt 4, and is equipped with a shelling blade, which can quickly remove the shell of the bamboo shoots when they pass through, realizing efficient shelling operations. The friction roller 6 on the mounting frame 5 is used to guide the bamboo shoots to be shelled, ensuring that the bamboo shoots can accurately enter the shelling area, improving the accuracy and efficiency of shelling. The spring 8 arranged on the column 7 can adjust the pressure of the friction roller 6 on the bamboo shoots to ensure that the shell is effectively removed without excessively damaging the bamboo shoots. The driving mechanism 9 is responsible for providing power to the roller 3, the knife roller 2 and the friction roller 6, so that the entire shelling process can be carried out continuously and smoothly. Through automated transmission and shelling, the processing speed of bamboo shoots is greatly improved, the needs of large-scale production are met, the need for manual operation is reduced, the labor cost is reduced, and the loss caused by human factors is also reduced. Mechanized operation reduces the need for workers to perform repetitive work for a long time, reduces the risk of work-related injuries, and improves the safety of the working environment. With the expansion of the bamboo shoot market, this efficient and low-cost shelling machine has broad market prospects and can meet the needs of the growing large-scale bamboo shoot processing enterprises.
[0025] In a further preferred embodiment of the utility model, the driving mechanism includes: a motor 9 fixedly mounted on the frame 1; pulleys 10 respectively fixedly mounted on the output shaft of the motor 9, the shaft of the corresponding roller 3, and the shaft of the friction roller 6; a timing belt 11 for transmission mounted on the corresponding pulley 10; and gears 13 respectively fixedly mounted on the shaft at the other end of the corresponding roller 3 and meshing with each other on one end of the knife roller 2.
[0026] In this embodiment, the optimized design of the drive mechanism further improves the performance and efficiency of the small-scale loose bamboo shoot shelling machine. The following is an explanation of the main components of the drive mechanism and its beneficial effects: the motor 9, as the power source of the entire system, provides a stable power output for the shelling machine to ensure that all components can operate efficiently; the pulley 10 is fixedly mounted on the output shaft of the motor 9 and the shafts of the roller 3 and the friction roller 6, and the cooperation between them constitutes an effective transmission system to transmit the power of the motor to each working part; the timing belt 11 is mounted on the pulley 10, which is a high-precision and high-reliability transmission element that can ensure the synchronization and accuracy of power transmission and reduce the energy in the transmission process. loss and error; the gear 13 is fixedly mounted on the shaft at the other end of the roller 3 and one end of the knife roller 2, which mesh with each other to achieve effective distribution and conversion of power, so that the roller and the knife roller can work in coordination to complete the transportation and shelling of bamboo shoots; through the combined use of the pulley and the timing belt, the drive mechanism can efficiently and smoothly transmit the power of the motor to each working part, thereby improving the transmission efficiency of the entire shelling system; the precise transmission characteristics of the timing belt ensure the synchronous operation of the roller 3, the knife roller 2 and the friction roller 6, which is crucial to maintaining the continuous transportation of bamboo shoots and the consistency of shelling; the meshing design of the gears simplifies the structure of power distribution, reduces the number of components, and reduces the difficulty and cost of maintenance.
[0027] In a further preferred embodiment of the utility model, the frame 1 is symmetrically provided with guide plates 13 for guiding the bamboo shoots to be shelled, and the frame 1 is also provided with guide groove plates 14 for guiding the bamboo shoots that have been shelled.
[0028] In this embodiment, a guide plate 13 and a guide groove plate 14 are provided on the frame 1 of the small scattered bamboo shoot shelling machine. The design and configuration of these two components have significant beneficial effects on improving the operating efficiency and shelling quality of the shelling machine. The following is a detailed explanation of these two components and their beneficial effects: the guide plate 13 is symmetrically arranged on the frame 1, and its main function is to guide the bamboo shoots to be shelled into the shelling area. The design of the guide plate enables the bamboo shoots to enter according to the predetermined path and direction, ensuring the smooth transportation of the bamboo shoots; since the guide plate is symmetrically arranged, it can ensure that the bamboo shoots are evenly distributed when entering the shelling area, which helps to improve the efficiency and quality of shelling and avoid uneven shelling or blockage caused by accumulation or offset of bamboo shoots; the guide groove plate 14 is arranged on the frame 1 to guide the bamboo shoots that have been shelled to leave the shelling area. The design of the guide plate enables the peeled bamboo shoots to be discharged in an orderly and smooth manner, facilitating subsequent collection and processing; the setting of the guide plate also helps to isolate peeled and unpeeled bamboo shoots, avoiding contact between peeled bamboo shoots and bamboo shoots to be peeled, thereby reducing possible secondary contamination and ensuring that the peeled bamboo shoots are clean and hygienic.
[0029] In a further preferred embodiment of the present invention, a mounting plate 15 is fixedly mounted on the top of the mounting frame 5 , and a baffle 16 for shielding debris is mounted on the mounting plate 15 .
[0030] In this embodiment, a mounting plate 15 is provided on the mounting frame 5 of the small-scale scattered bamboo shoot shelling machine, and a baffle 16 is mounted on the mounting plate 15. The design and configuration of these components are of great significance for improving the working environment of the shelling machine and protecting the safety of the operator. The following is a detailed explanation of these two components and their beneficial effects: the mounting plate 15 is fixedly mounted on the top of the mounting frame 5, and as a stable support platform, it provides a solid foundation for the installation of the baffle 16. The design of the mounting plate ensures that the baffle can be firmly fixed thereon and will not loosen due to vibration or other external forces; the baffle 16 is mounted on the mounting plate 15, and its main function is to block the debris generated during the shelling process to prevent the debris from splashing onto the surrounding environment or the operator. The design of the baffle usually takes into account the movement trajectory of the debris during shelling to ensure that the debris can be effectively blocked.
[0031] In a further preferred embodiment of the present invention, the surface of the friction roller 6 is covered with an elastic material, and the knife roller 2 is provided with a knife disc for breaking the bamboo shoot shells.
[0032] In this embodiment, the key components of the small-scale scattered bamboo shoot shelling machine, the friction roller 6 and the knife roller 2, are specially designed and configured to improve the shelling efficiency and protect the integrity of the bamboo shoots. The following is a detailed explanation of these two components and their beneficial effects: the surface of the friction roller 6 is covered with elastic material. This design enables the roller to provide a certain buffering effect when in contact with the bamboo shoots, reducing the damage that hard materials may cause to the bamboo shoots; the surface of the elastic material increases the friction between the bamboo shoots and helps to more effectively drive the bamboo shoots to rotate and cooperate with the knife disc on the knife roller 2 to perform the shelling operation; the knife roller 2 is provided with a knife disc specifically used to break the bamboo shoot shell. The design of the knife disc usually takes into account the structure and hardness of the bamboo shoot shell to ensure that the bamboo shoot shell can be broken quickly and accurately without damaging the bamboo shoot meat.
[0033] In a further preferred embodiment of the present invention, a material receiving basket is provided below the bamboo shoot outlet end of the guide groove plate 14, and a handle for grasping is provided on the material receiving basket.
[0034] In this embodiment, the design of the guide groove plate 14 and the receiving basket of the small-scale loose bamboo shoot shelling machine takes into account the handling and collection of bamboo shoots after shelling, as well as the convenience of use by operators. The following is a detailed explanation of these two components and their beneficial effects: the design of the guide groove plate 14 ensures that the bamboo shoots after shelling can slide smoothly from the bamboo shoot outlet, and the receiving basket arranged below provides a collection point for these bamboo shoots; the receiving basket is used to collect the bamboo shoots that slide off the guide groove plate 14, and the handle arranged on it facilitates the operator to move and empty the receiving basket, thereby improving the convenience of operation.
[0035] In a further preferred embodiment of the present invention, adjustable supporting feet are provided at the bottom of the frame 1 for adjusting the height and levelness of the shelling machine.
[0036] In this embodiment, the bottom of the frame 1 of the small scattered bamboo shoot shelling machine is equipped with adjustable support feet, which is designed to provide better equipment stability and allow the height and level to be adjusted according to different working environments and ground conditions. The following is a detailed explanation of this component and its beneficial effects: The bottom of the frame 1 is provided with adjustable support feet, allowing the operator to adjust the height and level of the frame according to actual conditions, ensuring the stability and balance of the shelling machine when working; the adjustable characteristics of the support feet enable the shelling machine to adapt to different ground conditions, whether on a flat factory floor or in an uneven outdoor environment, it can work stably.
[0037] To sum up, the small-scale loose bamboo shoot shelling machine provided by this technical solution greatly improves the processing speed of bamboo shoots through automated transmission and shelling, meets the needs of large-scale production, reduces the need for manual operation, reduces labor costs, and solves the problems of low efficiency and high labor intensity of traditional bamboo shoot shelling methods.
[0038] Compared with related technologies, an automated conveyor belt and knife roller system is realized through components such as a frame 1, a roller 3, a conveyor belt 4, a knife roller 2, and a driving mechanism 9, thereby realizing continuous and automated transmission of bamboo shoots, greatly improving the processing speed, and meeting the needs of large-scale production. The application of a driving mechanism 9, a pulley 10, and a timing belt 11 reduces the need for manual operation, reduces labor costs, and also reduces losses caused by human factors.
[0039] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0040] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A small-sized bamboo shoot shelling machine, characterized in that: include: A frame, wherein a roller is disposed on the frame, and a conveyor belt for conveying bamboo shoots is sleeved on the roller; A knife roller for peeling bamboo shoots is rotatably mounted on the frame, wherein the knife roller is located above the conveyor belt; A mounting frame hinged to the frame; Rotating friction rollers installed on the mounting frame and the frame respectively, the friction rollers are used to guide the bamboo shoots to be shelled; Mounting columns symmetrically fixedly mounted on both sides of the mounting frame and the rack; A spring disposed on the corresponding mounting post; A driving mechanism is arranged on the frame and is used for driving the roller, the knife roller and the friction roller to rotate.
2. The small-sized scattered bamboo shoot peeling machine according to claim 1, characterized in that: The driving mechanism comprises: A motor fixedly mounted on the frame; Pulleys fixedly mounted on the output shaft of the motor, the shaft of the corresponding roller, and the shaft of the friction roller respectively; A timing belt sleeved on the corresponding pulley for transmission; A shaft rod fixedly mounted on the other end of the corresponding roller shaft and a gear meshing with each other on one end of the knife roller.
3. The small-sized scattered bamboo shoot peeling machine according to claim 1, characterized in that: The frame is symmetrically provided with guide plates for guiding the bamboo shoots to be shelled, and the frame is also provided with guide groove plates for guiding the bamboo shoots that have been shelled.
4. The small-sized scattered bamboo shoot peeling machine according to claim 1, characterized in that: A mounting plate is fixedly mounted on the top of the mounting frame, and a baffle for shielding debris is mounted on the mounting plate.
5. The small-sized scattered bamboo shoot peeling machine according to claim 1, characterized in that: The surface of the friction roller is covered with elastic material, and the knife roller is provided with a knife disc for breaking the bamboo shoot shells.
6. The small-sized scattered bamboo shoot peeling machine as claimed in claim 3, characterized in that: A material receiving basket is arranged below the bamboo shoot outlet end of the guide groove plate, and a handle for grasping is arranged on the material receiving basket.
7. The small-sized scattered bamboo shoot peeling machine according to claim 1, characterized in that: The bottom of the frame is provided with adjustable supporting feet for adjusting the height and levelness of the shelling machine.