Spraying purification device for waste gas treatment
By introducing a rotating nozzle and a diversion mechanism into the exhaust gas treatment spray purification device, the problems of uneven distribution of spray liquid and high maintenance costs in the prior art are solved, and more efficient pollutant absorption and maintenance costs are achieved.
Patent Information
- Application Number
- CN202420887289.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the existing exhaust gas treatment and spray purification device, the spray head in the standstill state leads to uneven distribution of the spray liquid and insufficient gas-liquid contact, which reduces the absorption efficiency of pollutants. At the same time, the multi-spray head design increases maintenance costs and downtime.
A spray purification device for exhaust gas treatment including a rotating mechanism and a diversion mechanism is designed. The nozzle is rotated and sprayed by rotating the mechanism, and the spray liquid is dispersed into fine droplets by centrifugal force, increasing the contact surface area of the gas-liquid. The diversion mechanism reduces the exhaust gas flow rate through the diversion box and branch pipe structure, increasing the contact time between the exhaust gas and the spray liquid.
Improve the contact and reaction efficiency of pollutants in the exhaust gas and spray liquid, reduce the risk of nozzle blockage, and reduce maintenance costs and downtime.
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Figure CN222427600U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of waste gas treatment spraying, and in particular to a spray purification device for waste gas treatment. Background Art
[0002] Waste gas refers to toxic and harmful gases discharged by humans in the process of production and life, especially waste gas from chemical plants, steel plants, pharmaceutical plants, etc. In order to reduce the pollution to the environment during the waste gas emission process, the waste gas needs to be purified. The common method is to neutralize the waste gas by spraying before discharging it;
[0003] The spray purification device used in the prior art solution usually uses a nozzle in a stationary state. During the spraying process of the nozzle in the stationary state, the spray liquid cannot be evenly distributed in the exhaust gas, which will lead to insufficient gas-liquid contact, thereby reducing the absorption efficiency of pollutants. Although the prior art solution can use multiple nozzles to perform uniform spraying, the nozzles are easily clogged by sediments. If the number of nozzles is large, the maintenance cost and downtime will increase.
[0004] In view of this, we propose a spray purification device for waste gas treatment. Utility Model Content
[0005] The purpose of the present application is to provide a spray purification device for waste gas treatment to solve the problems raised in the above-mentioned background technology.
[0006] The present application provides a spray purification device for waste gas treatment, which adopts the following technical solution:
[0007] A spray purification device for waste gas treatment comprises a base and a spray tank, wherein the spray tank is installed above the base, and a water pump and a water tank are also arranged above the base, a rotating rod is penetrated through the top inner wall of the spray tank, and a rotating mechanism is arranged outside the rotating rod, the bottom end of the rotating rod penetrates into the spray tank and is fixed with a spray head, a liquid inlet pipe 1 is penetrated and inserted through the top inner wall of the rotating rod, and the liquid inlet pipe 1 and the spray head are connected to each other, a liquid inlet pipe 2 is fixed to an end of the liquid inlet pipe 1 away from the rotating rod, and a liquid inlet pipe 3 is fixed to an end of the liquid inlet pipe 2 away from the liquid inlet pipe 1, an end of the liquid inlet pipe 3 away from the liquid inlet pipe 2 is connected to, and the water inlet end of the water pump is connected to the water tank.
[0008] Preferably, the rotating mechanism includes a gear 1 fixed to the outer wall of the rotating rod and a motor installed on the upper surface of the spray tank, and a shaft is fixed to the output end of the motor, a gear 2 is fixed to the outer wall of the shaft, and gear 2 and gear 1 are meshed and connected with each other.
[0009] Preferably, two groups of sealing gasket blocks are fixed to the outer wall of the rotating rod, and the two groups of sealing gasket blocks are respectively located at the inner and outer sides of the top of the spray tank.
[0010] Preferably, a sealing cover is detachably mounted on the top of the spray tank, and the gear 1, gear 2, shaft, motor and rotating rod are all located in the sealing cover.
[0011] Preferably, an air inlet pipe is provided at the lower part of one side of the spray tank, and a diverter mechanism is provided between the air inlet pipe and the spray tank, the diverter mechanism includes a diverter box connected with the air inlet pipe, and the diverter box is fixed to an outer wall of one side of the spray tank, at least three groups of branch pipes are fixedly connected to the side of the diverter box away from the air inlet pipe, and one end of the branch pipe away from the air inlet pipe passes through the spray tank, a cavity is opened inside the diverter box, and the cavity is mutually connected with the air inlet pipe and the branch pipe.
[0012] Preferably, one end of each group of branch pipes away from the diversion box is connected with a filter head through a threaded sleeve.
[0013] In summary, the present application includes at least the following beneficial technical effects:
[0014] 1. By providing a rotating mechanism, when the water pump is started to control the spray liquid to enter the liquid inlet pipe 3, the liquid inlet pipe 2 and the liquid inlet pipe 1, and finally spray out through the nozzle, the gear 2 controls the gear 1 to drive the rotating rod to rotate, so that the nozzle can rotate in the spray tank. The rotating spray nozzle disperses the spray liquid into fine droplets through centrifugal force, thereby effectively increasing the surface area of gas-liquid contact and improving the absorption efficiency, so that the pollutants in the exhaust gas can contact and react with the spray liquid more effectively. In addition, since the droplets generated by the rotating nozzle are small and evenly distributed, the deposition of the spray liquid in the nozzle is reduced, thereby reducing the risk of blockage, and there is no need to use multiple nozzles, which also reduces the maintenance cost;
[0015] 2. By providing a diversion mechanism, the exhaust gas can pass through the three groups of branch pipes in sequence under the guidance of the cavity, so that the flow rate of the exhaust gas to be treated can be reduced, and the contact time between the exhaust gas and the spray liquid can be increased, thereby improving the absorption efficiency of pollutants and improving the effect of exhaust gas treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of this application;
[0017] Figure 2 This is a schematic cross-sectional view of the three-dimensional structure of the spray tank of this application;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the spray tank of this application;
[0019] Figure 4 For this application Figure 2 A schematic diagram of the structure enlargement in the middle;
[0020] Figure 5 This is an exploded schematic diagram of a three-dimensional structure of the nozzle, rotating rod and liquid inlet pipe of this application;
[0021] Figure 6 This is a side cross-sectional schematic diagram of the diversion mechanism of this application;
[0022] Figure 7 This is an exploded schematic diagram of the three-dimensional structure of the diversion mechanism of this application;
[0023] Explanation of the numbers in the figure: 1. Base; 2. Spray tank; 3. Air inlet pipe; 31. Diverter box; 32. Branch pipe; 33. Cavity; 34. Filter head; 4. Exhaust pipe; 5. Spray head; 6. Rotating rod; 61. Gear 1; 62. Gear 2; 63. Shaft; 64. Motor; 65. Sealing pad; 66. Sealing cover; 7. Liquid inlet pipe 1; 8. Liquid inlet pipe 2; 9. Liquid inlet pipe 3; 10. Water pump; 11. Water tank; 12. Drain pipe; 13. Wastewater treatment tank. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-5 The present application provides a spray purification device for waste gas treatment, comprising a base 1 and a spray tank 2, the spray tank 2 is installed above the base 1, an inspection door is provided on the spray tank 2, and a water pump 10, a water tank 11, a drain pipe 12, a wastewater treatment tank 13 and a controller are also installed above the base 1, an air inlet pipe 3 is provided below one side of the spray tank 2, an exhaust pipe 4 is provided on the upper inner wall of the other side of the spray tank 2, a drain pipe 12 is provided on the lower inner wall of the other side of the spray tank 2, one end of the drain pipe 12 away from the spray tank 2 is connected to the wastewater treatment tank 13, and the wastewater treatment tank 13 and the water tank 11 are connected through another drain pipe 12.
[0026] Among them, the top inner wall of the spray tank 2 is penetrated by a rotating rod 6, the bottom end of the rotating rod 6 penetrates into the spray tank 2 and is fixed with a spray head 5, and the outer wall of the rotating rod 6 is also fixed with two groups of sealing gaskets 65, and the two groups of sealing gaskets 65 are respectively located at the inner and outer sides of the top of the spray tank 2, and can play a sealing role through the sealing gaskets 65, and the two groups of sealing gaskets 65 are rotatably connected with the spray tank 2 through bearings, and a rotating mechanism is arranged on the outside of the rotating rod 6, so that the rotating rod 6 drives the spray head 5 to rotate through the rotating mechanism, so that the spraying range of the spray head 5 is increased, and the top inner wall of the rotating rod 6 is penetrated and plugged with a liquid inlet pipe 1 7, and the liquid inlet pipe 1 7 and the spray head 5 are interconnected, and the end of the liquid inlet pipe 1 7 away from the rotating rod 6 is fixed with a liquid inlet pipe 2 8, and the end of the liquid inlet pipe 2 8 away from the liquid inlet pipe 1 7 is fixed with a liquid inlet pipe 3 9, and the end of the liquid inlet pipe 3 9 away from the liquid inlet pipe 2 8 is connected with, and the water inlet end of the water pump 10 is connected with the water tank 11;
[0027] Among them, the water pump 10 is electrically connected to the controller, and the water pump 10 is controlled to start to suck the liquid in the water tank 11, and the spray liquid enters the nozzle 5 through the liquid inlet pipe three 9, the liquid inlet pipe two 8 and the liquid inlet pipe one 7 for spraying.
[0028] The rotating mechanism provided in the present application includes a gear 1 61 fixed to the outer wall of the rotating rod 6 and a motor 64 installed on the outer wall of the top end of the spray tank 2, and a shaft 63 is fixed to the output end of the motor 64, and a gear 2 62 is fixed to the outer wall of the shaft 63, and the gear 2 62 and the gear 1 61 are meshed and connected with each other, wherein the motor 64 is electrically connected to the controller, and the motor 64 is used to control the rotation of the shaft 63 and the gear 2 62, so that the gear 1 61 can drive the rotating rod 6 and the spray head 5 to rotate, and then the spray head 5 can rotate and spray in the spray tank 2, disperse the spray liquid into fine droplets, increase the surface area of the exhaust gas in contact with the liquid, and improve the absorption efficiency of pollutants;
[0029] It is worth mentioning that a sealing cover 66 is detachably installed on the top of the spray tank 2, and the detachable installation method can be installed by bolts. Gear 1 61, gear 2 62, shaft 63, motor 64 and rotating rod 6 are all located in the sealing cover 66, and the liquid inlet pipe 1 7 is rotatably connected to the rotating rod 6 through a bearing, and the end of the liquid inlet pipe 1 7 away from the rotating rod 6 passes through the outside of the sealing cover 66 and is fixedly installed between the sealing cover 66.
[0030] Reference Figure 6-7 , the present application also includes a diverter mechanism, which is arranged between the air inlet pipe 3 and the spray tank 2, so as to control the speed of the exhaust gas entering the spray tank 2 through the diverter mechanism, so that the exhaust gas is fully in contact with the liquid;
[0031] Among them, the diversion mechanism includes a diversion box 31 which is connected to the air intake pipe 3, and the diversion box 31 is fixed to the outer wall of one side of the spray tank 2. The diversion box 31 is fixedly connected to at least three groups of branch pipes 32 on the side away from the air intake pipe 3, and the ends of the branch pipes 32 away from the air intake pipe 3 all penetrate into the spray tank 2. A cavity 33 is opened inside the diversion box 31, and the cavity 33 is interconnected with the air intake pipe 3 and the branch pipes 32. The exhaust gas enters the diversion box 31 through the air intake pipe 3, and passes through the three groups of branch pipes 32 in turn through the guiding effect of the cavity 33. Among them, the lengths of the three groups of branch pipes 32 are lengthened from top to bottom in order to slow down the air flow velocity when the exhaust gas passes through the three groups of branch pipes 32, so that the exhaust gas can fully contact with the spray liquid.
[0032] It should be noted that one end of each branch pipe 32 away from the diversion box 31 is threadedly connected with a filter head 34, which can intercept large particle pollutants in the exhaust gas and can be easily disassembled and cleaned by rotating the filter head 34.
[0033] The implementation principle of a spray purification device for waste gas treatment in the embodiment of the present application is:
[0034] First, when the spray liquid needs to be sprayed, the controller controls the water pump 10 to start, and at the same time controls the motor 64 to start. At this time, the water pump 10 transports the liquid in the water tank 11 to the liquid inlet pipe 3 9, the liquid inlet pipe 2 8 and the liquid inlet pipe 1 7, and enters the nozzle 5 for spraying. At the same time, the motor 64 controls the shaft 63 and the gear 2 62 to rotate, so that the gear 1 61 drives the rotating rod 6 and the nozzle 5 to rotate. The rotating nozzle 5 disperses the spray liquid into fine droplets through centrifugal force, so that the exhaust gas contacts and reacts with the spray liquid;
[0035] Secondly, when the exhaust gas passes through the intake pipe 3, it can enter the cavity 33 opened in the diversion box 31, and then enter the spray tank 2 through the branch pipe 32 under the guidance of the cavity 33 for purification. The purified gas is discharged through the exhaust pipe 4, and the waste water after spraying enters the wastewater treatment box 13 through the drain pipe 12 for treatment. The treated waste water enters the water tank 11 again for recycling.
[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A spray purification device for waste gas treatment, comprising a base (1) and a spray tank (2), wherein the spray tank (2) is installed above the base (1), and a water pump (10) and a water tank (11) are also arranged above the base (1), characterized in that: A rotating rod (6) is passed through the inner wall of the top end of the spray tank (2), and a rotating mechanism is arranged outside the rotating rod (6). The bottom end of the rotating rod (6) passes through the spray tank (2) and is fixed with a spray head (5). A liquid inlet pipe (1) is inserted and inserted through the inner wall of the top end of the rotating rod (6), and the liquid inlet pipe (1) and the spray head (5) are interconnected. A liquid inlet pipe (2) (8) is fixed to the end of the liquid inlet pipe (1) away from the rotating rod (6), and a liquid inlet pipe (3) (9) is fixed to the end of the liquid inlet pipe (2) away from the liquid inlet pipe (7). The end of the liquid inlet pipe (3) (9) away from the liquid inlet pipe (2) (8) is connected to the water tank (11), and the water inlet end of the water pump (10) is connected to the water tank (11).
2. The spray purification device for waste gas treatment according to claim 1, characterized in that: The rotating mechanism comprises a gear 1 (61) fixed to the outer wall of the rotating rod (6) and a motor (64) mounted on the upper surface of the spray tank (2), and a shaft (63) is fixed to the output end of the motor (64), a gear 2 (62) is fixed to the outer wall of the shaft (63), and the gear 2 (62) and the gear 1 (61) are meshed and connected with each other.
3. The spray purification device for waste gas treatment according to claim 1, characterized in that: Two groups of sealing gaskets (65) are also fixed to the outer wall of the rotating rod (6), and the two groups of sealing gaskets (65) are respectively located at the inner and outer sides of the top of the spray tank (2).
4. The spray purification device for waste gas treatment according to claim 2, characterized in that: A sealing cover (66) is detachably mounted on the top of the spray tank (2), and the gear 1 (61), gear 2 (62), shaft (63), motor (64) and rotating rod (6) are all located inside the sealing cover (66).
5. The spray purification device for waste gas treatment according to claim 1, characterized in that: An air intake pipe (3) is arranged below one side of the spray tank (2), and a flow diversion mechanism is arranged between the air intake pipe (3) and the spray tank (2), the flow diversion mechanism comprising a flow diversion box (31) connected to the air intake pipe (3), and the flow diversion box (31) is fixed to an outer wall of one side of the spray tank (2), at least three groups of branch pipes (32) are fixedly connected to the side of the flow diversion box (31) away from the air intake pipe (3), and the ends of the branch pipes (32) away from the air intake pipe (3) all penetrate into the spray tank (2), and a cavity (33) is provided inside the flow diversion box (31), and the cavity (33) is mutually connected with the air intake pipe (3) and the branch pipes (32).
6. The spray purification device for waste gas treatment according to claim 5, characterized in that: One end of each group of branch pipes (32) away from the diversion box (31) is connected with a filter head (34) through a threaded sleeve.
Citation Information
Cited By
Material waste gas purification treatment equipment
CN120586613A