Ultrasonic emulsifying machine convenient to clean

By designing a cleaning mechanism for easy cleaning in an ultrasonic emulsifier, the inner wall of the emulsified cylinder is washed by using a combined structure of thread engagement and moving rings, the problem of doping residual materials after emulsification and the lower batch of materials is solved, and the emulsification quality and cleaning are improved sex.

CN222427656UActive Publication Date: 2025-02-07JINOU (GUANGDONG) BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420435075.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-02-07
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing ultrasonic emulsifiers cannot effectively clean the inside of the emulsification box after use, resulting in the doping of residual materials after emulsification with the lower batch of materials, affecting the quality of the emulsified finished product.

Method used

An ultrasonic emulsifier for easy cleaning is designed, and a cleaning mechanism including a first rotating drive device, a threaded rod, a moving ring and a bristle is used to drive the moving ring up and down through thread engagement, brush the inner wall of the emulsified cylinder to clean the residual material.

Benefits of technology

It effectively avoids the adhesion and doping of emulsified materials on the inner wall of the emulsified cylinder, improves the cleanliness of the emulsifier and the stability of the emulsification quality, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of emulsifying machines, in particular to an ultrasonic emulsifying machine convenient to clean, which comprises a bottom plate, an emulsifying barrel is arranged above the bottom plate, a fixing ring is fixed on the outer side of the emulsifying barrel, and four circumferentially distributed supporting legs are fixed on the lower side of the fixing ring at equal intervals. The four supporting legs are fixed to the upper side of the bottom plate, and a through hole is formed in the middle section of the upper side of the emulsifying barrel; the first rotary driving device is started to drive the threaded rod to rotate, so that the movable ring is driven to move up and down in a reciprocating manner through thread engagement, the inner wall of the emulsifying barrel is brushed, an emulsifying material is prevented from being adhered to the inner wall and doped with a subsequent emulsifying material, the subsequent emulsifying quality is not influenced, and the operation is simple; an electric telescopic rod is started to drive a movable plate to move up and down, so that a rotating shaft and an ultrasonic emulsifying head are driven to move synchronously, the ultrasonic emulsifying head is conveniently separated from the barrel, the ultrasonic emulsifying head is conveniently cleaned in time, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsifiers, in particular to an ultrasonic emulsifier which is easy to clean. Background Art

[0002] The emulsifier shears, disperses and collides the materials through the high-speed rotation of the homogenizing head connected to the engine, so that the materials become more delicate and the oil and water are mixed. It is widely used in cosmetics, shower gel, sunscreen, and many other cream products. Emulsifiers are also used in sauces, juices, etc. in the food industry.

[0003] After searching, a Chinese patent with publication number CN214553140U discloses an ultrasonic circulating stirring emulsifier, including an emulsifying box, a transmission cavity, a control panel, an ultrasonic transducer and an extension rod. The transmission cavity is provided at the center position of the top of the emulsifying box, and a driving wheel is provided at the center position inside the transmission cavity, and the tops of the transmission cavities on both sides of the driving wheel are rotatably connected with driven wheels, a transmission belt is wrapped around the surface of the driving wheel, and the inner walls on both sides of the transmission belt touch the outer wall of the driven wheel, and stirring rollers are rotatably connected on both sides of the bottom of the emulsifying box, and the top of the stirring roller extends to the inside of the transmission cavity and is connected to the bottom end of the driven wheel, an ultrasonic transducer is installed at the center position of the bottom of the emulsifying box, and an extension rod is provided at the center position of the top of the ultrasonic transducer.

[0004] The device not only improves the emulsification effect of the emulsifier when in use, ensures the quality of the material after emulsification, but also improves the stability of the emulsifier when in use.

[0005] However, the device still has the following problems:

[0006] This device cannot clean the inside of the emulsification box after use. After the emulsification is completed and the material is discharged, a small amount of material will remain on the inner wall of the emulsification box. When it is used again, it will be mixed with the next batch of materials, affecting the quality of the subsequent emulsified products. Utility Model Content

[0007] The purpose of the utility model is to provide an ultrasonic emulsifier that is easy to clean. The inner wall of the emulsifying cylinder can be scrubbed through a cleaning mechanism to clean the residual material after emulsification, thereby avoiding the residual material from mixing with the next batch of emulsified materials and affecting the subsequent emulsification quality, thereby solving the problems raised in the above-mentioned background technology.

[0008] The technical solution of the utility model is:

[0009] An ultrasonic emulsification machine that is easy to clean, comprising:

[0010] A bottom plate and an emulsifying cylinder, wherein the emulsifying cylinder is arranged above the bottom plate;

[0011] A cleaning mechanism, the cleaning mechanism is arranged inside the emulsifying cylinder, the cleaning mechanism includes a first rotating drive device installed on the upper side of the emulsifying cylinder, and two mounting blocks symmetrically fixed on the inner side of the emulsifying cylinder, a threaded rod is fixed to the output end of the first rotating drive device, the threaded rod is connected to the inner side of the emulsifying cylinder by thread rotation, and the other end of the threaded rod is connected to the upper side of one of the mounting blocks by thread rotation, the outer side of the threaded rod is connected to a moving ring by thread rotation, and a plurality of bristles are fixed to the outer side of the moving ring;

[0012] The lifting emulsification mechanism is arranged on the upper side of the bottom plate.

[0013] Preferably, the lifting emulsification mechanism includes a mounting plate fixed to the upper side of the base plate, two sliding rods are symmetrically fixed to the upper side of the mounting plate at both end positions, and a cylinder is fixedly installed on the upper side of the mounting plate, a movable plate is fixed to the telescopic end of the cylinder, the movable plate is slidably connected to the outer sides of the two sliding rods, and a second rotation driving device is installed on the upper side of the movable plate, a rotating shaft is fixed to the output end of the second rotation driving device, the rotating shaft passes through and is rotatably connected to the inner side of the movable plate, and an ultrasonic emulsification head is fixed to the outer side of the rotating shaft at the lower end position.

[0014] Preferably, a fixing ring is fixed to the outer side of the emulsifying cylinder, and supporting legs are fixed at equal intervals on the lower side of the fixing ring, and the supporting legs are all fixed to the upper side of the bottom plate.

[0015] Preferably, a through hole is provided at the middle section of the upper side of the emulsifying cylinder, a water inlet is provided at one end of the upper side of the emulsifying cylinder, and a discharge port is provided at the lower side of the emulsifying cylinder.

[0016] Preferably, a guide rod is fixed on the inner side of the emulsifying cylinder, the other end of the guide rod is fixed to the upper side of another mounting block, and the movable ring is slidably connected to the outer side of the guide rod.

[0017] Preferably, a limiting block is fixed to one end of the upper side of the two sliding rods.

[0018] Preferably, a heating wire is provided in the inner wall partition of the emulsifying cylinder.

[0019] Preferably, a valve is provided on the outside of the discharge port.

[0020] Preferably, four legs are provided and distributed in a circle.

[0021] Preferably, the bristles are distributed in a circular pattern at equal intervals on the outside of the movable ring.

[0022] The utility model provides an ultrasonic emulsification machine that is easy to clean through improvement. Compared with the prior art, it has the following improvements and advantages:

[0023] First, the utility model drives the threaded rod to rotate by turning on the first rotary drive device, and then drives the moving ring to move up and down reciprocatingly through the thread engagement, so as to scrub the inner wall of the emulsifying cylinder, thereby preventing the emulsified material from adhering to the inner wall and mixing with the subsequent emulsified material, thereby affecting the subsequent emulsification quality, and the operation is simple;

[0024] Second, the utility model drives the movable plate to move up and down by turning on the electric telescopic rod, thereby driving the rotating shaft and the ultrasonic emulsification head to move synchronously, making it easy to separate it from the cylinder body, and to clean the ultrasonic emulsification head in time, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0026] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0027] Figure 2 This is a schematic diagram of the internal sectional three-dimensional structure of the emulsifying tube of the utility model;

[0028] Figure 3 This is a three-dimensional structural diagram of the lifting emulsification mechanism of the utility model;

[0029] Figure 4 It is a schematic diagram of the internal cross-sectional top view of the emulsifying tube of the utility model.

[0030] Description of reference numerals:

[0031] 1. Bottom plate; 2. Emulsifying cylinder; 3. Fixed ring; 4. Support leg; 5. Through hole; 6. Water inlet; 7. Discharge port; 8. First rotary drive device; 9. Mounting block; 10. Threaded rod; 11. Moving ring; 12. Brush; 13. Mounting plate; 131. Sliding rod; 14. Cylinder; 15. Moving plate; 16. Second rotary drive device; 17. Rotating shaft; 18. Ultrasonic emulsification head; 19. Guide rod; 20. Limit block; 21. Heating wire. DETAILED DESCRIPTION

[0032] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] The utility model provides an ultrasonic emulsifier that is easy to clean through improvement. The technical solution of the utility model is:

[0034] like Figure 1 , an ultrasonic emulsification machine that is easy to clean, comprising:

[0035] A bottom plate 1 and an emulsifying tube 2, wherein the emulsifying tube 2 is arranged above the bottom plate 1;

[0036] Cleaning agencies, such as Figure 2 As shown, the cleaning mechanism is arranged inside the emulsifying cylinder 2 , and the cleaning mechanism comprises a first rotary drive device 8 mounted on the upper side of the emulsifying cylinder 2 , and two mounting blocks 9 symmetrically fixed on the inner side of the emulsifying cylinder 2 .

[0037] like Figure 2 , 4 As shown, a threaded rod 10 is fixed to the output end of the first rotary drive device 8, and the threaded rod 10 is connected to the inner side of the emulsifying cylinder 2 by threaded rotation, and the other end of the threaded rod 10 is connected to the upper side of one of the mounting blocks 9 by threaded rotation. The outer side of the threaded rod 10 is connected to a moving ring 11 by threaded rotation, and a plurality of bristles 12 are fixed to the outer side of the moving ring 11. The plurality of bristles 12 are all soft brushes to avoid damaging the inner wall of the emulsifying cylinder 2 during brushing; the inner wall of the emulsifying cylinder 2 can be brushed in time after emulsification through the cleaning mechanism to avoid the material adhering to the inner wall of the emulsifying cylinder 2 and mixing with the next emulsified material, which affects the emulsification quality.

[0038] like Figure 1 , 3 As shown, the lifting emulsification mechanism is arranged on the upper side of the base plate 1. The lifting emulsification mechanism includes a mounting plate 13 fixed to the upper side of the base plate 1, and the mounting plate 13 and the upper side of the base plate 1 can be fixed by multiple bolts. Two sliding rods 131 are symmetrically fixed on the upper side of the mounting plate 13 at both ends, and a cylinder 14 is fixedly installed on the upper side of the mounting plate 13, and the two sliding rods 131 play a guiding role, ensuring that the moving plate 15 moves vertically upward under the push of the cylinder 14. The cylinder 14 is fixedly installed with the upper side of the mounting plate 13 by bolts to ensure stability. The telescopic end of the cylinder 14 is fixed with a moving plate 15, and the moving plate 15 is slidably connected to the outside of the two sliding rods 131, and a second rotary drive device 16 is installed on the upper side of the moving plate 15, and a rotating shaft 17 is fixed to the output end of the second rotary drive device 16, and the rotating shaft 17 passes through and is rotatably connected to the inner side of the moving plate 15, and an ultrasonic emulsification head 18 is fixed on the outer side of the rotating shaft 17 at the lower end position. The material can be ultrasonically emulsified by the lifting emulsification mechanism, and the cylinder 14 is used to push the rotating shaft 17 and the ultrasonic emulsification head 18 to be separated from the inside of the emulsification tube 2, so that they can be cleaned regularly.

[0039] like Figure 3As shown, a limiting block 20 is fixed at one end of the upper side of the two sliding rods 131, and the two limiting blocks 20 are respectively welded and fixed to the two sliding rods 131; the two limiting blocks 20 are fixed by welding to play a limiting role to prevent the moving plate 15 from separating from the two sliding rods 131.

[0040] like Figure 1 As shown, when in use, the switch of the cylinder 14 is turned on, and the telescopic end of the cylinder 14 extends out, driving the movable plate 15 fixed to the telescopic end thereof to move along the outside of the two slide bars 131, thereby driving the rotating shaft 17 and the ultrasonic emulsification head 18 to separate from the inside of the emulsification tube 2. The upper ends of the two slide bars 131 are fixed with limiting blocks 20, which play a limiting role and prevent the movable plate 15 from slipping.

[0041] like Figure 1 As shown, a fixing ring 3 is fixed to the outside of the emulsifying cylinder 2, and legs 4 are fixed at equal intervals on the lower side of the fixing ring 3, and the legs 4 are all fixed to the upper side of the bottom plate 1. The fixing ring 3 and the legs 4 are used to stabilize the emulsifying cylinder 2 so that it is not easy to shake during the emulsification process.

[0042] like Figure 1 As shown, a through hole 5 is provided at the middle section of the upper side of the emulsifying cylinder 2, and a water inlet 6 is provided at one end of the upper side of the emulsifying cylinder 2, and a material outlet 7 is provided at the lower side of the emulsifying cylinder 2. The through hole 5 is provided to facilitate the input of materials, and the water inlet 6 is provided at one end of the upper side of the emulsifying cylinder 2. The water inlet 6 is connected to a hose, and clean water can be injected into the emulsifying cylinder 2 for cleaning.

[0043] During emulsification, the discharge port 7 is closed by a valve, and the material to be emulsified is put into the emulsification tube 2 through the through hole 5. The switch of the cylinder 14 is controlled again to retract the telescopic end of the cylinder 14, driving the rotating shaft 17 and the ultrasonic emulsification head 18 to extend into the emulsification tube 2, and the switch of the second rotary drive device 16 is turned on. The output end of the second rotary drive device 16 is fixed to the rotating shaft 17, and the ultrasonic emulsification head 18 is fixed at the lower end of the outer side of the rotating shaft 17. Then, the rotation of the rotating shaft 17 drives the ultrasonic emulsification head 18 to rotate, and the material is emulsified. When the rotating shaft 17 and the ultrasonic emulsification head 18 are separated from the emulsification tube 2, the ultrasonic emulsification head 18 can be cleaned.

[0044] After emulsification is completed, a collecting device is placed or a feed pipe is connected below the discharge port 7, and the discharge port 7 is opened by controlling the valve to discharge the materials after emulsification. After all the materials are discharged, the discharge port 7 is closed again, and the water inlet 6 is connected to the external water supply hose to inject clean water into the emulsification cylinder 2. At the same time, a cleaning agent can be injected, and the switch of the first rotary drive device 8 is turned on. A threaded rod 10 is fixed to the telescopic end of the first rotary drive device 8, and the other end of the threaded rod 10 is connected to the upper side of one of the mounting blocks 9 by threaded rotation, and a moving ring 11 is connected to the outer side of the threaded rod 10 by threaded rotation, and a plurality of circularly distributed bristles 12 are fixed on the lower side of the moving ring 11 at equal intervals, and then the moving ring 11 is driven to move reciprocatingly up and down by threaded engagement to scrub the inner wall of the emulsification cylinder 2 to prevent the material from adhering to the inner wall of the emulsification cylinder 2, affecting the subsequent emulsification, causing material doping, and affecting the emulsification quality of the material. The waste water generated after cleaning can be discharged through the discharge port 7.

[0045] like Figure 2 , 4 As shown, a guide rod 19 is fixed on the inner side of the emulsification cylinder 2, and the other end of the guide rod 19 is fixed to the upper side of another mounting block 9. The movable ring 11 is slidably connected to the outer side of the guide rod 19. The guide rod 19, the emulsification cylinder 2 and the other mounting block 9 are fully welded and fixed to ensure stability. The movable ring 11 is slidably connected to the outer side of the guide rod 19. By fixing the guide rod 19, a guiding role is played to ensure that the movable ring 11 is vertically slidably connected to the outer side of the guide rod 19.

[0046] like Figure 4 As shown, a heating wire 21 is arranged in the inner wall partition of the emulsifying cylinder 2. The heating wire 21 inside the emulsifying cylinder 2 is controlled by an external controller to heat the inside of the emulsifying cylinder 2, so that the inside of the emulsifying cylinder 2 is in a heated state, thereby achieving a better emulsification effect.

[0047] Preferably, a valve (not shown in the figure) is arranged outside the discharge port 7, and the opening and closing of the discharge port 7 can be controlled by the valve.

[0048] The legs 4 are provided with four and are distributed in a circumference. The bristles 12 are distributed in a circumference at equal intervals outside the moving ring 11 .

[0049] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An ultrasonic emulsifier that is easy to clean, characterized in that: include: A bottom plate and an emulsifying cylinder, wherein the emulsifying cylinder is arranged above the bottom plate; A cleaning mechanism, the cleaning mechanism is arranged inside the emulsifying cylinder, the cleaning mechanism includes a first rotating drive device installed on the upper side of the emulsifying cylinder, and two mounting blocks symmetrically fixed on the inner side of the emulsifying cylinder, a threaded rod is fixed to the output end of the first rotating drive device, the threaded rod is connected to the inner side of the emulsifying cylinder by thread rotation, and the other end of the threaded rod is connected to the upper side of one of the mounting blocks by thread rotation, the outer side of the threaded rod is connected to a moving ring by thread rotation, and a plurality of bristles are fixed to the outer side of the moving ring; The lifting emulsification mechanism is arranged on the upper side of the bottom plate.

2. The ultrasonic emulsification machine that is easy to clean according to claim 1, characterized in that: The lifting emulsification mechanism includes a mounting plate fixed to the upper side of the bottom plate, two sliding rods are symmetrically fixed to the upper side of the mounting plate at both ends, and a cylinder is fixedly installed on the upper side of the mounting plate, a movable plate is fixed to the telescopic end of the cylinder, the movable plate is slidably connected to the outer sides of the two sliding rods, and a second rotating drive device is installed on the upper side of the movable plate, a rotating shaft is fixed to the output end of the second rotating drive device, the rotating shaft penetrates and is rotatably connected to the inner side of the movable plate, and an ultrasonic emulsification head is fixed to the outer side of the rotating shaft at the lower end.

3. The ultrasonic emulsification machine that is easy to clean according to claim 2, characterized in that: A fixing ring is fixed on the outer side of the emulsifying cylinder, and legs are fixed at equal intervals on the lower side of the fixing ring, and the legs are all fixed on the upper side of the bottom plate.

4. The ultrasonic emulsification machine that is easy to clean according to claim 3, characterized in that: A through hole is provided at the middle section of the upper side of the emulsifying cylinder, a water inlet is provided at one end of the upper side of the emulsifying cylinder, and a discharge port is provided at the lower side of the emulsifying cylinder.

5. The ultrasonic emulsification machine that is easy to clean according to claim 4, characterized in that: A guide rod is fixed on the inner side of the emulsifying cylinder, the other end of the guide rod is fixed on the upper side of another mounting block, and the movable ring is slidably connected to the outer side of the guide rod.

6. The ultrasonic emulsification machine that is easy to clean according to claim 5, characterized in that: A limiting block is fixed to one end of the upper side of the two sliding rods.

7. The easy-to-clean ultrasonic emulsification machine according to claim 1, characterized in that: An electric heating wire is arranged in the inner wall partition of the emulsifying cylinder.

8. The easy-to-clean ultrasonic emulsification machine according to claim 4, characterized in that: A valve is arranged outside the discharge port.

9. The easy-to-clean ultrasonic emulsification machine according to claim 3, characterized in that: The number of the supporting legs is four and they are distributed in a circumference.

10. The easy-to-clean ultrasonic emulsification machine according to claim 1, characterized in that: The bristles are equidistantly spaced and circumferentially distributed on the outer side of the moving ring.

Citation Information

Patent Citations

  • Ultrasonic circulating stirring emulsifying machine

    CN214553140U