Modified asphalt stirring device with cleaning function
By designing a modified asphalt stirring device with a stirring scraping unit and an asphalt treatment unit, the problem of poor effectiveness of existing equipment in removing asphalt adherent impurities is solved, and a more efficient cleaning effect is achieved.
Patent Information
- Application Number
- CN202420480708.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-03-13
AI Technical Summary
During the stirring process, existing asphalt mixing equipment is difficult to effectively remove impurities adhered to the inner wall of the stirring tank, resulting in limited cleaning effect.
A modified asphalt stirring device is designed, including a stirring scraping unit and an asphalt treatment unit. The stirring and scraping unit drives the circumferential connector and the limit vertical rod through the power shaft to realize irregular rotation and pouring movement of the stirring and scraping plate, thereby effectively scraping the asphalt on the inner wall. The asphalt treatment unit further improves cleaning efficiency by cleaning the cylinder screen and through holes.
The device significantly improves the scraping effect of asphalt through irregular rotation and pouring movement, ensures the cleanliness of the inner wall of the stirred tank, and achieves efficient impurity removal through the asphalt treatment unit.
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Figure CN222427795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt mixing equipment, in particular to a modified asphalt mixing device with a cleaning function. Background Art
[0002] Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a kind of high-viscosity organic liquid. It is in liquid state, black on the surface, and soluble in carbon disulfide. Asphalt is a waterproof, moisture-proof and anti-corrosive organic gelling material, mainly used to make coatings, plastics and rubber, and paving roads. Asphalt mixer is a machine used to mix asphalt. Generally, due to the high viscosity of asphalt, frame-type mixing shaft is mainly used.
[0003] Asphalt has high viscosity and is easily adhered to the surface of the stirring rod or the stirring kettle, which is difficult to clean. The automatic asphalt mixing equipment in the prior art is generally an integrated equipment, in which the stirring rod, the motor driving the stirring rod and the reactor are fixed together by bolts. The process of removing the stirring rod to clean the stirring rod and the reactor separately is very troublesome.
[0004] For example, Chinese patent publication No. CN214438414U discloses an asphalt mixing device that is easy to clean. The asphalt mixing device is installed on a lifting platform through a stirring rod and a first motor for stirring, and is designed separately from a stirring kettle. Firstly, the stirring rod can be cleaned after the lifting platform rises, and further, the stirring kettle can be rotated in a vertical direction after the pin is removed, which is convenient for unloading on the one hand and for flushing the inside of the stirring kettle on the other hand.
[0005] The existing technology has the following problems:
[0006] However, asphalt has great viscosity, it is easy to stick to the inner wall of the mixing tank during the mixing process, and it is difficult to scrape it off by just flushing after it sticks. The scraping effect of linear scraping is also limited. Therefore, a scraping method with better scraping effect is needed to complete the scraping operation of the mixing tank during the mixing process. Utility Model Content
[0007] The utility model provides a modified asphalt stirring device with a cleaning function to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0009] A modified asphalt stirring device with a cleaning function, comprising an asphalt stirring tank body, wherein the asphalt stirring tank body is provided with a stirring chamber, and the stirring chamber is provided with a stirring scraper disk, wherein the stirring scraper disk is hollow at the center thereof, and a stirring scraper device is provided in the stirring scraper disk, wherein the stirring scraper device comprises a stirring scraper unit and an asphalt processing unit, and the stirring scraper unit and the asphalt processing unit are both connected to the stirring scraper disk;
[0010] The stirring and scraping unit includes transverse connecting pieces, which are divided into two groups, and a grafting cross bar is provided inside the two transverse connecting pieces. A dragging and limiting vertical rod is provided on the top of the two transverse connecting pieces respectively. The other ends of the two dragging and limiting vertical rods are connected to each other and are provided with a limiting vertical rod. A circumferential connecting piece is provided on the top of the limiting vertical rod, and a power shaft is provided on the other end of the circumferential connecting piece.
[0011] A further improvement of the technical solution of the utility model lies in that: the two transverse connecting members are both connected to the hollow part of the stirring and scraping disk, the two transverse connecting members are fixedly connected to the stirring and scraping disk, the grafting cross bar is fixedly connected to the two transverse connecting members, the two transverse connecting members are respectively fixedly connected to the two dragging and limiting vertical rods, the two dragging and limiting vertical rods are welded at one end away from the transverse connecting members, and the limiting vertical rod is fixedly connected to the two dragging and limiting vertical rods, the limiting vertical rod is fixedly connected to the circumferential connecting member, and the circumferential connecting member is fixedly connected to the power shaft.
[0012] The rotation of the power shaft drives the circumferential connecting piece to make circular motion with the power shaft as the center. During the circular motion of the circular connecting piece, the limiting vertical rod is driven to move, and then the limiting vertical rod pulls the two pulling limiting vertical rods to make circular motion. Because the length of the pulling limiting vertical rod is certain, when the limiting vertical rod moves to one side of the stirring and scraping disk, the distance between the pulling limiting vertical rod and the other side is certain. Therefore, the pulling limiting vertical rod pulls the horizontal connecting piece due to the fixed connection. After the horizontal connecting piece on one side is pulled, the stirring and scraping disk is tilted, and so on.
[0013] The further improvement of the technical solution of the utility model is that: the outer wall of the stirring scraper is provided with more than one scraper and stirring blade, and the scraper and stirring blade is fixedly connected to the stirring scraper. The stirring scraper is shaken back and forth in an orderly manner during the process of the power shaft, and this shaking is all-round, thus driving the scraper and stirring blade to shake as a whole.
[0014] A further improvement of the technical solution of the utility model is that the asphalt processing unit includes a cleaning drum screen, and the cleaning drum screens are divided into two groups. Two of the cleaning drum screens are located in the hollow part of the stirring and scraping disk. A through rod is provided in the two cleaning drum screens, and a fixing rod is provided on the top of the two cleaning drum screens. A lifting connecting cylinder is provided at the other end of the two fixing rods, and a connecting key block is provided on the outer wall of the lifting connecting cylinder, and the connecting key block is located in a bearing base.
[0015] A further improvement of the technical solution of the utility model is that the two cleaning drum screens are respectively fixedly connected to two fixed rods, the two fixed rods are fixedly connected to a lifting connection cylinder, the lifting connection cylinder is fixedly connected to a connecting key block, the lifting connection cylinder is embedded in the bearing base through the connecting key block, the power shaft is located in the lifting connection cylinder, and the power shaft is slidably connected to the lifting connection cylinder.
[0016] A further improvement of the technical solution of the utility model is that: the through rod is connected to the grafted cross rod, the through rod is fixedly installed in two cleaning drum screens, a mounting frame is provided outside the bearing base, the bearing base is limitedly installed in the mounting frame, and suspension arms are symmetrically distributed on the left and right ends of the mounting frame, the suspension arms are fixedly connected to the mounting frame, and the suspension arms are welded to the asphalt mixing tank body.
[0017] A further improvement of the technical solution of the utility model is that an adhesive asphalt cleaning groove is provided in the stirring and scraping disk, an asphalt through hole is provided in the adhesive asphalt cleaning groove, and the scraping and stirring blade is fixedly installed on the outer wall of the adhesive asphalt cleaning groove.
[0018] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0019] 1. The utility model provides a modified asphalt stirring device with a cleaning function. By arranging a stirring and scraping unit and an asphalt processing unit, the overall stirring and scraping device can perform irregular rotation, tilting and left and right reciprocating motion in the main body of the asphalt stirring tank, so that the asphalt adhered to the inner wall of the stirring tank can be scraped back and forth during the lifting process, thereby improving the scraping effect and ensuring the cleanliness of the inner wall.
[0020] 2. The utility model provides a modified asphalt stirring device with a cleaning function. Through the asphalt processing unit, the stirring and scraping disk of the entire device is provided with an adhesive asphalt cleaning groove and an asphalt through hole during the stirring process, so that impurities in the adhesive asphalt can be removed during the stirring process, and the removal effect is good and the efficiency is high, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the stirring and scraping device of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the stirring and scraping unit of the utility model;
[0024] Figure 4 It is a structural schematic diagram of the asphalt processing unit of the utility model.
[0025] In the figure: 1. stirring and scraping disc; 201. horizontal connecting piece; 202. grafting cross bar; 203. pulling limit vertical rod; 204. limit vertical rod; 205. circumferential connecting piece; 206. power shaft; 207. scraping and stirring blade; 301. cleaning drum screen; 302. through rod; 303. fixing rod; 304. lifting connecting cylinder; 305. connecting key block; 306. bearing base; 307. mounting frame; 308. suspension arm; 4. adhesive asphalt cleaning trough; 5. asphalt through hole. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0028] Embodiment 1:
[0029] A modified asphalt stirring device with a cleaning function comprises an asphalt stirring tank body, a stirring chamber is arranged in the asphalt stirring tank body, and a stirring and scraping disc 1 is arranged in the stirring chamber, the stirring and scraping disc 1 is hollow at the center, a stirring and scraping device is arranged in the stirring and scraping disc 1, the stirring and scraping device comprises a stirring and scraping unit and an asphalt processing unit, and the stirring and scraping unit and the asphalt processing unit are both connected to the stirring and scraping disc 1;
[0030] The stirring and scraping unit includes a transverse connecting member 201, which is divided into two groups. A grafting cross bar 202 is provided in the two transverse connecting members 201. A dragging and limiting vertical rod 203 is provided at the top of the two transverse connecting members 201 respectively. The other ends of the two dragging and limiting vertical rods 203 are connected to each other and are provided with a limiting vertical rod 204. A circumferential connecting member 205 is provided on the top of the limiting vertical rod 204, and a power shaft 206 is provided at the other end of the circumferential connecting member 205.
[0031] The two transverse connecting members 201 are both connected to the hollow part of the stirring and scraping disk 1, and the two transverse connecting members 201 are fixedly connected to the stirring and scraping disk 1. The grafting cross bar 202 is fixedly connected to the two transverse connecting members 201. The two transverse connecting members 201 are respectively fixedly connected to the two drag-limiting vertical rods 203. The two drag-limiting vertical rods 203 are welded at one end away from the transverse connecting members 201, and the limiting vertical rod 204 is fixedly connected to the two drag-limiting vertical rods 203. The limiting vertical rod 204 is fixedly connected to the circumferential connecting member 205, and the circumferential connecting member 205 is fixedly connected to the power shaft 206.
[0032] The rotation of the power shaft 206 drives the circumferential connecting member 205 to make a circular motion with the power shaft 206 as the center. During the circular motion of the circumferential connecting member 205, the limiting vertical rod 204 is driven to move, and then the limiting vertical rod 204 pulls the two pulling limiting vertical rods 203 to make a circular motion. Because the length of the pulling limiting vertical rod 203 is certain, when the limiting vertical rod 204 moves to one side of the stirring and scraping disk 1, the distance between the pulling limiting vertical rod 203 on the other side is certain. Therefore, the pulling limiting vertical rod 203, due to the fixed connection, pulls the transverse connecting member 201. After the transverse connecting member 201 on one side is pulled, the stirring and scraping disk 1 is pulled to tilt, and so on.
[0033] By arranging the stirring and scraping unit and the asphalt processing unit, the overall stirring and scraping device can perform irregular rotation, tilting and left and right reciprocating motion in the asphalt mixing tank body, so that the asphalt adhered to the inner wall of the mixing tank can be scraped back and forth during the lifting process, thereby improving the scraping effect and ensuring the cleanliness of the inner wall.
[0034] Embodiment 2:
[0035] On the basis of Example 1: the asphalt processing unit includes a cleaning drum screen 301, and the cleaning drum screen 301 is divided into two groups. The two cleaning drum screens 301 are located in the hollow part of the stirring scraper disk 1. A through rod 302 is provided in the two cleaning drum screens 301, and a fixing rod 303 is provided on the top of the two cleaning drum screens 301. A lifting connecting cylinder 304 is provided at the other end of the two fixing rods 303. A connecting key block 305 is provided on the outer wall of the lifting connecting cylinder 304, and the connecting key block 305 is located in a supporting base 306.
[0036] The two cleaning drum screens 301 are respectively fixedly connected to two fixed rods 303, and the two fixed rods 303 are fixedly connected to a lifting connection cylinder 304. The lifting connection cylinder 304 is fixedly connected to a connecting key block 305. The lifting connection cylinder 304 is embedded in the supporting base 306 through the connecting key block 305. The power shaft 206 is located in the lifting connection cylinder 304, and the power shaft 206 is slidably connected to the lifting connection cylinder 304.
[0037] Through the asphalt processing unit, the stirring and scraping disk of the entire device is provided with an adhesive asphalt cleaning groove and an asphalt through hole during the stirring process, so that the impurities of the adhesive asphalt can be removed during the stirring process, and the removal effect is good and the efficiency is high, thereby improving the cleaning effect.
[0038] The through rod 302 is connected to the grafting cross bar 202, and the through rod 302 is fixedly installed in the two cleaning drum screens 301. A mounting frame 307 is provided outside the supporting base 306, and the supporting base 306 is limitedly installed in the mounting frame 307, and the mounting frame 307 has suspension arms 308 symmetrically distributed on the left and right ends, and the suspension arms 308 are fixedly connected to the mounting frame 307, and the suspension arms 308 are welded to the asphalt mixing tank body.
[0039] An asphalt cleaning groove 4 is provided in the stirring and scraping disc 1 , an asphalt through hole 5 is provided in the asphalt cleaning groove 4 , and a stirring and scraping blade 207 is fixedly installed on the outer wall of the asphalt cleaning groove 4 .
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A modified asphalt stirring device with a cleaning function, comprising an asphalt stirring tank body, a stirring chamber is provided in the asphalt stirring tank body, and a stirring scraper disk (1) is provided in the stirring chamber, characterized in that: The stirring and scraping disc (1) is hollow at its center, and a stirring and scraping device is provided inside the stirring and scraping disc (1), wherein the stirring and scraping device comprises a stirring and scraping unit and an asphalt processing unit, and both the stirring and scraping unit and the asphalt processing unit are connected to the stirring and scraping disc (1); The stirring and scraping unit comprises a transverse connecting member (201), the transverse connecting member (201) is divided into two groups, and a grafting cross bar (202) is arranged inside the two transverse connecting members (201), and a dragging and limiting vertical rod (203) is respectively arranged on the top of the two transverse connecting members (201), and the other ends of the two dragging and limiting vertical rods (203) are connected to each other and are provided with a limiting vertical rod (204), and a circumferential connecting member (205) is arranged on the top of the limiting vertical rod (204), and a power shaft (206) is arranged on the other end of the circumferential connecting member (205).
2. The modified asphalt stirring device with cleaning function according to claim 1, characterized in that: The two transverse connecting members (201) are both connected to the hollow part of the stirring and scraping disk (1); the two transverse connecting members (201) are fixedly connected to the stirring and scraping disk (1); the grafting cross bar (202) is fixedly connected to the two transverse connecting members (201); the two transverse connecting members (201) are respectively fixedly connected to two dragging and limiting vertical rods (203); the two dragging and limiting vertical rods (203) are welded at one end away from the transverse connecting member (201); the limiting vertical rod (204) is fixedly connected to the two dragging and limiting vertical rods (203); the limiting vertical rod (204) is fixedly connected to the circumferential connecting member (205); and the circumferential connecting member (205) is fixedly connected to the power shaft (206).
3. The modified asphalt stirring device with cleaning function according to claim 2, characterized in that: The outer wall of the stirring and scraping disk (1) is provided with one or more scraping and stirring blades (207), and the scraping and stirring blades (207) are fixedly connected to the stirring and scraping disk (1).
4. The modified asphalt stirring device with cleaning function according to claim 3 is characterized in that: The asphalt processing unit comprises a cleaning drum screen (301), wherein the cleaning drum screen (301) is divided into two groups, wherein the two cleaning drum screens (301) are located in the hollow part of the stirring scraper disk (1), wherein a through rod (302) is provided inside the two cleaning drum screens (301), wherein a fixing rod (303) is provided at the top of the two cleaning drum screens (301), wherein a lifting connecting cylinder (304) is provided at the other end of the two fixing rods (303), wherein a connecting key block (305) is provided on the outer wall of the lifting connecting cylinder (304), wherein the connecting key block (305) is located inside a bearing base (306).
5. The modified asphalt stirring device with cleaning function according to claim 4, characterized in that: The two cleaning drum screens (301) are respectively fixedly connected to two fixing rods (303), and the two fixing rods (303) are both fixedly connected to a lifting connection cylinder (304). The lifting connection cylinder (304) is fixedly connected to a connecting key block (305). The lifting connection cylinder (304) is embedded in a bearing base (306) through the connecting key block (305). The power shaft (206) is located in the lifting connection cylinder (304), and the power shaft (206) is slidably connected to the lifting connection cylinder (304).
6. The modified asphalt stirring device with cleaning function according to claim 5, characterized in that: The through rod (302) is connected to the grafting cross rod (202), and the through rod (302) is fixedly installed in the two cleaning drum screens (301). A mounting frame (307) is provided outside the bearing base (306), and the bearing base (306) is limitedly installed in the mounting frame (307), and the mounting frame (307) is symmetrically distributed with suspension arms (308) at the left and right ends, and the suspension arms (308) are fixedly connected to the mounting frame (307), and the suspension arms (308) are welded to the asphalt mixing tank body.
7. The modified asphalt stirring device with cleaning function according to claim 6, characterized in that: The stirring and scraping disc (1) is provided with an adhesive asphalt cleaning groove (4), the adhesive asphalt cleaning groove (4) is provided with an asphalt through hole (5), and the scraping and stirring blade (207) is fixedly installed on the outer wall of the adhesive asphalt cleaning groove (4).
Citation Information
Patent Citations
Asphalt stirring equipment convenient to clean
CN214438414U