Pressure relief device suitable for high-pressure homogenizer
By designing pressure relief devices, including pressure sensors and pressure relief valves in a high-pressure homogenizer, the problem of the equipment being blocked due to high material viscosity and large particle size is solved, and the safety and stability of the equipment are improved to prevent the equipment from being blocked. The harm of overpressure and positive pressure shock to the human body.
Patent Information
- Application Number
- CN202421223556.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When processing materials, high-pressure homogenizers are prone to blocking the equipment due to the high viscosity and large particle size of the material. At the same time, high requirements for high-pressure safety are high, and there are problems of insufficient equipment stability, safety and wear resistance.
A pressure relief device suitable for high-pressure homogenizer is designed, including high-pressure homogenizer, multi-hole plate, high-pressure pipe, high-pressure tee pipe, pressure relief valve and pressure sensor. The pressure is detected through the pressure sensor and controlled device (such as PLC) is connected, overpressure protection is provided, and positive pressure impact is prevented during disassembly through the pressure relief valve.
Effectively detect pressure conditions, prevent overpressure from damaging the equipment, timely release pressure to prevent damage to the human body by positive pressure shock during disassembly, and reduce the disassembly time caused by blockage.
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Figure CN222427876U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pressure relief device suitable for a high-pressure homogenizer. Background Art
[0002] Production-type high-pressure homogenizers are widely used in the fields of biology, pharmaceuticals, food and cosmetics. After searching, the patent: a high-pressure homogenizer (CN200910099490.4), including a transmission part and a pump body part. The pump body part includes a pump head, a crushing device is arranged in the pump head, and a cooling circulation system surrounding the crushing device is arranged on the pump head. In these fields, the material requirements for equipment are relatively high, but in recent years, high-pressure homogenizers are also widely used in the field of nanomaterials, which has high requirements for equipment stability, safety and wear resistance. Among them, for the materials industry, there are the following disadvantages:
[0003] 1. The material viscosity is generally high and the particle size is large, which can easily clog the equipment;
[0004] 2. The pressure used for material dispersion and crushing is relatively high, and high pressure safety requirements are high.
[0005] In view of the above-mentioned defects, the present application provides a pressure relief device with a new structure suitable for a high-pressure homogenizer, making it more valuable for industrial use. Utility Model Content
[0006] In order to solve the above technical problems, the purpose of the utility model is to provide a pressure relief device suitable for a high-pressure homogenizer.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A pressure relief device suitable for a high-pressure homogenizer comprises a high-pressure homogenizer, wherein a porous plate is connected to the high-pressure homogenizer, the porous plate is connected to one end of a high-pressure pipe, and the high-pressure pipe is connected to the high-pressure homogenizer, the other end of the high-pressure pipe is connected to one end of a high-pressure three-way pipe, the second end of the high-pressure three-way pipe is connected to an air inlet end of a pressure relief valve, the third end of the high-pressure three-way pipe is connected to a pressure sensor, and the pressure relief valve is provided with a pressure relief port.
[0009] Preferably, in the pressure relief device suitable for a high-pressure homogenizer, the pressure sensor is connected to the control device.
[0010] Preferably, in the pressure relief device suitable for a high-pressure homogenizer, the control device is a PLC.
[0011] Preferably, in the pressure relief device suitable for a high-pressure homogenizer, the maximum pressure resistance value of the pressure relief valve is 60,000 psi.
[0012] By means of the above solution, the utility model has at least the following advantages:
[0013] The utility model can effectively detect the pressure condition and overpressure protection pressure, and can achieve the purpose of protecting the equipment. The utility model can also release the pressure in time, and prevent the damage to the human body caused by the positive pressure impact during the disassembly process.
[0014] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0019] Example
[0020] like Figure 1 As shown, a pressure relief device suitable for a high-pressure homogenizer includes a high-pressure homogenizer 1, to which a porous plate 2 is connected, the porous plate 2 is connected to one end of a high-pressure pipe 3, and the high-pressure pipe 3 is connected to the high-pressure homogenizer 1, the other end of the high-pressure pipe 3 is connected to one end of a high-pressure three-way pipe 4, the second end of the high-pressure three-way pipe 4 is connected to the air inlet end of a pressure relief valve 5, the third end of the high-pressure three-way pipe 4 is connected to a pressure sensor 6, and the pressure relief valve 5 is provided with a pressure relief port 7.
[0021] In the present invention, the pressure sensor 6 is connected to a control device 8, wherein the control device 8 is a PLC.
[0022] The maximum pressure resistance value of the pressure relief valve 5 in the present invention is 60,000 psi.
[0023] The utility model adds a pressure detection and feedback device (i.e., a pressure sensor and a PLC) in the high-pressure section, which can effectively detect the pressure situation and set the overpressure protection pressure, thereby achieving the purpose of protecting the equipment.
[0024] At the same time, a pressure relief valve is added. Due to the high viscosity, if the process stops in the middle (1. Active emergency stop, 2. Overpressure shutdown), the material will remain in the channel, and there is still a certain pressure at this time. If it is disassembled directly, it may cause harm to personnel. Through the pressure relief valve, part of the material in the channel can be discharged through the pressure relief valve to achieve pressure balance, preventing the positive pressure shock from damaging the human body during the disassembly process.
[0025] If the material blocks the equipment during operation, it is often necessary to stop the machine for maintenance, which takes a long time. The pressure relief valve can be used to discharge the blocked material from the pressure relief valve, reducing the disassembly time.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] In the description of this application, it should be noted that the terms "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0028] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or vertical, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0029] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.
Claims
1. A pressure relief device suitable for a high-pressure homogenizer, comprising a high-pressure homogenizer (1), wherein a porous plate (2) is connected to the high-pressure homogenizer (1), characterized in that: The porous plate (2) is connected to one end of a high-pressure pipe (3), and the high-pressure pipe (3) is connected to the high-pressure homogenizer (1). The other end of the high-pressure pipe (3) is connected to one end of a high-pressure three-way pipe (4). The second end of the high-pressure three-way pipe (4) is connected to the air inlet end of a pressure relief valve (5). The third end of the high-pressure three-way pipe (4) is connected to a pressure sensor (6). The pressure relief valve (5) is provided with a pressure relief port (7).
2. A pressure relief device suitable for a high-pressure homogenizer according to claim 1, characterized in that: The pressure sensor (6) is connected to a control device (8).
3. A pressure relief device suitable for a high-pressure homogenizer according to claim 2, characterized in that: The control device (8) is a PLC.
4. A pressure relief device suitable for a high-pressure homogenizer according to claim 1, characterized in that: The maximum pressure resistance of the pressure relief valve (5) is 60,000 psi.
Citation Information
Patent Citations
High-pressure homogenizer
CN101596423B