Hanging type reactor with heat preservation structure

By designing arc-shaped insulation board and locking mechanism on the draped reactor, the problem that the insulation blocks cannot be tightly fit in the prior art is solved, and a more efficient insulation effect is achieved.

CN222427996UActive Publication Date: 2025-02-07NANJING HEXIN MECHANICAL ENG CO LTD
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Patent Information

Application Number
CN202421192672.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The insulation blocks of existing draped reactors cannot be guaranteed to fit closely with the reactor shell, which affects the insulation effect.

Method used

An insulation mechanism including arc-shaped insulation plate, L-shaped block, sliding block, locking bolt, clamp rod and clamp block is designed. The locking ring is driven up by a hydraulic cylinder, and the arc-shaped insulation plate is closely attached to the reactor shell. Improve thermal insulation effect.

Benefits of technology

The rapid installation and tight fit of the arc-shaped insulation board are achieved, which significantly improves the insulation effect of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hanging type reactor with a heat preservation structure. The hanging type reactor with the thermal insulation structure comprises a reactor shell, wherein a plurality of thermal insulation mechanisms, locking mechanisms and stirring mechanisms are arranged on the reactor shell; the heat preservation mechanism comprises an arc-shaped heat preservation plate, an L-shaped block, a sliding block, a locking bolt, a clamping rod and a clamping block, the arc-shaped heat preservation plate is arranged on one side of the reactor shell, heat preservation cotton is arranged on the inner side of the arc-shaped heat preservation plate, the heat preservation cotton is attached to the outer wall of the reactor shell, the L-shaped block is fixedly installed at the top of the arc-shaped heat preservation plate, and the sliding block is arranged on the L-shaped block. The sliding block is installed on the L-shaped block in a sliding mode, and the locking bolt is installed on the L-shaped block in a rotating mode. The hanging type reactor with the heat preservation structure has the advantages that the arc-shaped heat preservation plate can be quickly mounted on the reactor and clings to the reactor, and the heat preservation effect of the reactor is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reactor insulation, and in particular relates to a hanging type reactor provided with a thermal insulation structure. Background Art

[0002] Reactors are equipment that realize reaction processes and are widely used in chemical, oil refining, metallurgy and other fields. Reactors are used to realize liquid-phase single-phase reaction processes and liquid-liquid, gas-liquid, liquid-solid, gas-liquid-solid and other multiphase reaction processes. The application of reactors began in ancient times, and the kiln for making pottery was a primitive reactor. Reactors in modern industry are of various forms, such as blast furnaces and converters in the metallurgical industry; fermentation tanks in bioengineering and various burners, which are all different forms of reactors.

[0003] In the related technology, a hanging reactor insulation structure is disclosed, which relates to the technical field of insulation equipment, including a reactor, an insulation structure and a rotating mechanism. The insulation structure is arranged on the reactor to insulate the reactor; the insulation structure includes a limiting component, an insulation block and an insulation sheet. The limiting component is arranged around the reactor, and a plurality of insulation blocks are connected in sequence, and a plurality of insulation blocks are arranged on the limiting component. An embedded cavity is provided inside the insulation block, and the insulation sheet is arranged in each embedded cavity. The combination of multiple insulation blocks can be adjusted accordingly according to the size of the reactor, and the installation is flexible and convenient, and the insulation block can be ensured to fit the reactor, thereby improving the overall insulation effect; the hanging reactor insulation structure drives the insulation block to rotate automatically through the rotating mechanism, which reduces the operation of the staff, is easy to operate, and has a stable and simple structure.

[0004] However, there are still some shortcomings in the above structure. Although the insulation block can be installed quickly, it cannot ensure that the insulation block fits tightly with the reactor shell, which affects the insulation effect.

[0005] Therefore, it is necessary to provide a new hanging type reactor with a heat preservation structure to solve the above technical problems. Utility Model Content

[0006] The technical problem solved by the utility model is to provide a hanging type reactor with a heat preservation structure, which can quickly install an arc-shaped heat preservation plate on a reactor and make the heat preservation plate close to the reactor to improve the heat preservation effect of the reactor.

[0007] In order to solve the above technical problems, the utility model provides a hanging type reactor with a heat preservation structure, comprising: a reactor shell, on which a plurality of heat preservation mechanisms, a locking mechanism and a stirring mechanism are arranged;

[0008] The heat preservation mechanism comprises an arc-shaped heat preservation plate, an L-shaped block, a sliding block, a locking bolt, a clamping rod and a clamping block, wherein the arc-shaped heat preservation plate is arranged on one side of the reactor shell, and the inner side of the arc-shaped heat preservation plate is provided with heat preservation cotton, and the heat preservation cotton is fitted with the outer wall of the reactor shell, the L-shaped block is fixedly mounted on the top of the arc-shaped heat preservation plate, the sliding block is slidably mounted on the L-shaped block, the locking bolt is rotatably mounted on the L-shaped block, one end of the locking bolt extends into the sliding block and is threadedly connected with the sliding block, the clamping rod is fixedly mounted on one end of the sliding block, the clamping block is fixedly mounted on the top of the reactor shell, and the sliding block and the clamping rod are both adapted to the clamping block;

[0009] The locking mechanism includes a hydraulic cylinder, a transverse plate, an annular plate, a plurality of connecting rods and a locking ring. The hydraulic cylinder is fixedly mounted on the bottom of the reactor housing, the transverse plate is fixedly mounted on the output shaft of the hydraulic cylinder, the annular plate is fixedly mounted on the transverse plate, the plurality of connecting rods are fixedly mounted on the top of the annular plate, and the locking ring is fixedly mounted on the top of the connecting rods.

[0010] As a further solution of the utility model, the stirring mechanism includes a stirring shaft, a driving motor, a stirring blade, a feeding pipe, a discharge pipe and a solenoid valve. The stirring shaft is rotatably installed in the reactor housing, the driving motor is fixedly installed on the top of the reactor housing, the output shaft of the driving motor is fixedly connected to the top of the stirring shaft, a plurality of stirring blades are fixedly installed on the stirring shaft, the feeding pipe is fixedly installed on the top of the reactor housing, the discharge pipe is fixedly installed on the bottom of the reactor housing, and the solenoid valve is fixedly installed on the discharge pipe.

[0011] As a further solution of the utility model, a T-shaped slot is provided on the L-shaped block, a T-shaped block is slidably installed in the T-shaped slot, and the bottom of the T-shaped block is fixedly connected to the sliding block.

[0012] As a further solution of the utility model, an inclined surface is arranged on the inner wall of the locking ring, and a vertical surface is arranged on the inner wall of the locking ring.

[0013] As a further solution of the utility model, a positioning ring is fixedly installed on the inner wall of the locking ring, and the top of the positioning ring is in contact with the reactor shell.

[0014] As a further solution of the utility model, the plurality of arc-shaped insulation plates are distributed in a ring shape, and outer walls of the plurality of arc-shaped insulation plates are in contact with the vertical surface.

[0015] Compared with the related art, the hanging type reactor provided by the utility model with a heat preservation structure has the following beneficial effects:

[0016] 1. The utility model provides a heat preservation mechanism, so that a plurality of arc-shaped heat preservation plates can be installed on the reactor shell, and the reactor shell is wrapped, so as to keep the reactor warm;

[0017] 2. The utility model is provided with a locking mechanism, so that the locking ring can be raised to lock multiple arc-shaped insulation plates, so that the arc-shaped insulation plates are closely attached to the reactor shell, thereby improving the insulation effect of the reactor;

[0018] 3. The utility model is provided with a stirring mechanism, so that the internal materials can be stirred when the reactor is in use, thereby improving the reaction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0020] Figure 1 A schematic diagram of the overall structure of a hanging type reactor provided with a heat preservation structure provided by the utility model;

[0021] Figure 2 A schematic cross-sectional view of the structure of a hanging reactor provided with a heat-insulating structure provided by the utility model;

[0022] Figure 3 A schematic diagram of the first partial structure of a hanging type reactor provided with a heat preservation structure provided by the utility model;

[0023] Figure 4 This is a schematic diagram of the second partial structure of the hanging type reactor provided with a heat insulation structure provided by the utility model.

[0024] In the figure: 1. reactor shell; 2. arc-shaped insulation board; 3. L-shaped block; 4. sliding block; 5. locking bolt; 6. clamping rod; 7. clamping block; 8. hydraulic cylinder; 9. cross plate; 10. annular plate; 11. connecting rod; 12. locking ring; 13. stirring shaft; 14. driving motor; 15. stirring blade; 16. feeding pipe; 17. discharge pipe; 18. solenoid valve; 19. T-slot; 20. T-block; 21. inclined surface; 22. vertical surface; 23. positioning ring. DETAILED DESCRIPTION

[0025] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in, Figure 1 A schematic diagram of the overall structure of a hanging type reactor provided with a heat preservation structure provided by the utility model; Figure 2 A schematic cross-sectional view of the structure of a hanging reactor provided with a heat-insulating structure provided by the utility model; Figure 3A schematic diagram of the first partial structure of a hanging type reactor provided with a heat preservation structure provided by the utility model; Figure 4 The second partial structural diagram of the hanging reactor provided with a heat preservation structure provided by the utility model. The hanging reactor provided with a heat preservation structure comprises: a reactor shell 1, on which a plurality of heat preservation mechanisms, a locking mechanism and a stirring mechanism are arranged;

[0026] The heat preservation mechanism comprises an arc-shaped heat preservation plate 2, an L-shaped block 3, a sliding block 4, a locking bolt 5, a clamping rod 6 and a clamping block 7. The arc-shaped heat preservation plate 2 is arranged on one side of the reactor shell 1. The inner side of the arc-shaped heat preservation plate 2 is provided with heat preservation cotton, and the heat preservation cotton is in contact with the outer wall of the reactor shell 1. The L-shaped block 3 is fixedly mounted on the top of the arc-shaped heat preservation plate 2. The sliding block 4 is slidably mounted on the L-shaped block 3. The locking bolt 5 is rotatably mounted on the L-shaped block 3. One end of the locking bolt 5 extends into the sliding block 4 and is threadedly connected with the sliding block 4. The clamping rod 6 is fixedly mounted on one end of the sliding block 4. The clamping block 7 is fixedly mounted on the top of the reactor shell 1. The sliding block 4 and the clamping rod 6 are both adapted to the clamping block 7.

[0027] The locking mechanism includes a hydraulic cylinder 8, a transverse plate 9, an annular plate 10, a plurality of connecting rods 11 and a locking ring 12. The hydraulic cylinder 8 is fixedly mounted on the bottom of the reactor housing 1, the transverse plate 9 is fixedly mounted on the output shaft of the hydraulic cylinder 8, the annular plate 10 is fixedly mounted on the transverse plate 9, the plurality of connecting rods 11 are fixedly mounted on the top of the annular plate 10, and the locking ring 12 is fixedly mounted on the top of the connecting rods 11.

[0028] like Figure 2 As shown, the stirring mechanism includes a stirring shaft 13, a driving motor 14, a stirring blade 15, a feeding pipe 16, a discharge pipe 17 and a solenoid valve 18, the stirring shaft 13 is rotatably mounted in the reactor housing 1, the driving motor 14 is fixedly mounted on the top of the reactor housing 1, the output shaft of the driving motor 14 is fixedly connected to the top of the stirring shaft 13, a plurality of stirring blades 15 are fixedly mounted on the stirring shaft 13, the feeding pipe 16 is fixedly mounted on the top of the reactor housing 1, the discharge pipe 17 is fixedly mounted on the bottom of the reactor housing 1, and the solenoid valve 18 is fixedly mounted on the discharge pipe 17;

[0029] By providing a stirring mechanism, the internal materials can be stirred when the reactor is in use, thereby improving the reaction efficiency.

[0030] like Figure 3 As shown, the L-shaped block 3 is provided with a T-shaped slot 19, a T-shaped block 20 is slidably installed in the T-shaped slot 19, and the bottom of the T-shaped block 20 is fixedly connected to the sliding block 4;

[0031] By providing the T-slot 19 and the T-block 20 , the sliding block 4 can be restricted so that the sliding block 4 can move smoothly.

[0032] like Figure 4 As shown, an inclined surface 21 is provided on the inner wall of the locking ring 12, and a vertical surface 22 is provided on the inner wall of the locking ring 12;

[0033] By providing the inclined surface 21 and the vertical surface 22 , when the locking ring 12 rises, the plurality of arc-shaped insulation plates 2 can be gradually tightened through the inclined surface 21 , so that the arc-shaped insulation plates 2 are closely attached to the reactor shell 1 .

[0034] like Figure 4 As shown, a positioning ring 23 is fixedly mounted on the inner wall of the locking ring 12, and the top of the positioning ring 23 is in contact with the reactor housing 1;

[0035] By providing the positioning ring 23 , the top of the positioning ring 23 can contact the reactor housing 1 during the rising process of the locking ring 12 , so that the position of the locking ring 12 can be positioned.

[0036] like Figure 1 and Figure 2 As shown, the plurality of arc-shaped heat-insulating panels 2 are distributed in a ring shape, and the outer walls of the plurality of arc-shaped heat-insulating panels 2 are in contact with the vertical surface 22;

[0037] By distributing the plurality of arc-shaped heat-insulating plates 2 in a ring shape, the ring formed by the arc-shaped heat-insulating plates 2 can wrap the outer wall of the reactor shell 1 .

[0038] The working principle of the hanging type reactor provided by the utility model with a heat preservation structure is as follows:

[0039] When in use, the arc-shaped insulation board 2 is placed on the side of the reactor shell 1, and the sliding block 4 passes through the clamping block 7, and then the multiple arc-shaped insulation boards 2 are hung on the reactor shell 1 in turn. After the multiple arc-shaped insulation boards 2 are hung, the hydraulic cylinder 8 is started, and the hydraulic cylinder 8 drives the cross plate 9 and the annular plate 10 to move upward, and the annular plate 10 drives the connecting rod 11 and the locking ring 12 to move upward, until the multiple arc-shaped insulation boards 2 contact the inclined surface 21, and then the multiple arc-shaped insulation boards 2 are gradually tightened, so that the insulation cotton on the inner wall of the arc-shaped insulation board 2 is close to the reactor shell 1, until the arc-shaped insulation board 2 is inserted into the vertical section where the vertical surface 22 is located and contacts the positioning ring 23, and the bottom of the arc-shaped insulation board 2 is locked;

[0040] Then, the locking bolt 5 is rotated, and the locking bolt 5 pulls the sliding block 4 and the clamping rod 6 so that the clamping rod 6 is tightened on the clamping block 7, so that the top of the arc-shaped insulation plate 2 is tightly attached to the reactor shell 1, and the installation of the reactor shell 1 is completed. At this time, the reactor can be insulated by the annular insulation structure composed of multiple arc-shaped insulation plates 2 tightly attached to the reactor shell 1.

[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0042] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0043] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A hanging type reactor provided with a heat preservation structure, characterized in that: include: A reactor shell, wherein the reactor shell is provided with a plurality of heat preservation mechanisms, a locking mechanism and a stirring mechanism; The heat preservation mechanism comprises an arc-shaped heat preservation plate, an L-shaped block, a sliding block, a locking bolt, a clamping rod and a clamping block, wherein the arc-shaped heat preservation plate is arranged on one side of the reactor shell, and the inner side of the arc-shaped heat preservation plate is provided with heat preservation cotton, and the heat preservation cotton is fitted with the outer wall of the reactor shell, the L-shaped block is fixedly mounted on the top of the arc-shaped heat preservation plate, the sliding block is slidably mounted on the L-shaped block, the locking bolt is rotatably mounted on the L-shaped block, one end of the locking bolt extends into the sliding block and is threadedly connected with the sliding block, the clamping rod is fixedly mounted on one end of the sliding block, the clamping block is fixedly mounted on the top of the reactor shell, and the sliding block and the clamping rod are both adapted to the clamping block; The locking mechanism includes a hydraulic cylinder, a transverse plate, an annular plate, a plurality of connecting rods and a locking ring. The hydraulic cylinder is fixedly mounted on the bottom of the reactor housing, the transverse plate is fixedly mounted on the output shaft of the hydraulic cylinder, the annular plate is fixedly mounted on the transverse plate, the plurality of connecting rods are fixedly mounted on the top of the annular plate, and the locking ring is fixedly mounted on the top of the connecting rods.

2. The hanging type reactor with a heat preservation structure according to claim 1, characterized in that: The stirring mechanism includes a stirring shaft, a driving motor, stirring blades, a feeding pipe, a discharge pipe and a solenoid valve. The stirring shaft is rotatably installed in the reactor shell, the driving motor is fixedly installed on the top of the reactor shell, the output shaft of the driving motor is fixedly connected to the top of the stirring shaft, a plurality of stirring blades are fixedly installed on the stirring shaft, the feeding pipe is fixedly installed on the top of the reactor shell, the discharge pipe is fixedly installed on the bottom of the reactor shell, and the solenoid valve is fixedly installed on the discharge pipe.

3. The hanging type reactor with a heat preservation structure according to claim 1, characterized in that: The L-shaped block is provided with a T-shaped slot, a T-shaped block is slidably installed in the T-shaped slot, and the bottom of the T-shaped block is fixedly connected to the sliding block.

4. The hanging reactor with a heat preservation structure according to claim 1, characterized in that: An inclined surface is arranged on the inner wall of the locking ring, and a vertical surface is arranged on the inner wall of the locking ring.

5. The hanging type reactor with a heat preservation structure according to claim 1, characterized in that: A positioning ring is fixedly mounted on the inner wall of the locking ring, and the top of the positioning ring is in contact with the reactor shell.

6. The hanging type reactor with a heat insulation structure according to claim 1, characterized in that: The plurality of arc-shaped heat-insulating plates are distributed in a ring shape, and outer walls of the plurality of arc-shaped heat-insulating plates are in contact with the vertical surface.