Modularized multi-slot reactor

By designing a modular multi-trough reactor, using technical means such as magnetic splicing blocks, electrical grooves and PLC controllers, the problem of inconvenience in modular combination and maintenance of existing reactors is solved, and more efficient material reactions are achieved and convenient use process.

CN222428002UActive Publication Date: 2025-02-07LUOYANG ANDELU TECH CO LTD
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Patent Information

Application Number
CN202421218250.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing reactor cannot be used in modular combination, and it is inconvenient to repair and replace, and the reaction effect on the material is poor and inconvenient to use.

Method used

A modular multi-trough reactor was designed, using magnetic splicing blocks, electrical connectors, electrical interfaces and combined matching tanks to achieve rapid reaction tanks. Disassemble and move, and temperature control is performed through the PLC controller and heating block.

Benefits of technology

It realizes the modular combined use of the reactor, which is convenient and quick disassembly and assembly and maintenance, and improves the material reaction effect and convenience of use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222428002U_ABST
Patent Text Reader

Abstract

The modularized multi-slot reactor comprises a reaction tank, a sealing plate is installed at the upper end of a feeding port in an overturning mode, a locking rotary knob is installed on one side of the upper end of the sealing plate in an inserted mode, and a magnetic splicing block is installed at the upper end of one side of the reaction tank and one side of a combined matching slot in an embedded mode. And a second rotating motor is mounted at the lower end of the inner wall of the reaction tank in an inserted mode, a turbine disc is mounted at the output end of the second rotating motor, and the second rotating motor is electrically connected with the electrical interface. According to the modular multi-slot reactor, the reaction tanks can be used in a modular combination manner through the magnetic splicing blocks, the electric connecting slots, the electric interfaces and the combined matching slots, so that the modular multi-slot reactor is convenient to quickly and independently disassemble and assemble, convenient to maintain, replace and use, and convenient to roll and move through the sliding balls, the universal wheels and the rollers; moreover, stable stirring can be achieved through the material mixing plate and the turbine disc, the mixing effect is good, temperature control can be conducted through the heating block and the PLC, and use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a modular multi-slot reactor. Background Art

[0002] Reactors are equipment that realize reaction processes and are widely used in chemical industry, oil refining, metallurgy and other fields. Reactors are used to realize liquid single-phase reaction processes and liquid-liquid, gas-liquid, liquid-solid, gas-liquid-solid and other multiphase reaction processes.

[0003] The existing CN110773090A reactor is provided with a curved first tube sheet, the plate surface of the first tube sheet is depressed downward, and a drain pipe is connected at the center of the depression, so that the condensed liquid dropped on the first tube sheet can flow along the curved surface to the center of the depression, and be discharged to the outside of the reactor through the drain pipe, which effectively avoids the corrosion of the weld between the tube sheet and the heat exchange tube caused by liquid accumulation on the tube sheet, and prolongs the service life of the equipment. However, there are some shortcomings. The existing equipment cannot be used in modular combination, and it is inconvenient to repair and replace. In addition, the material reaction effect is not good and it is inconvenient to use. Therefore, a modular multi-slot reactor is needed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a modular multi-slot reactor to solve the problems mentioned in the background technology that the reactor cannot be used in modular combination, is inconvenient to repair and replace, has poor material reaction effect, and is inconvenient to use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a modular multi-slot reactor, comprising a reaction tank, an auxiliary support column is installed on one side of the reaction tank, and the front side of the auxiliary support column is electrically connected to a PLC controller, a closed cover plate is installed on the upper end of the reaction tank, and a first rotating motor is installed in the center position of the upper end of the closed cover plate, a mixing plate is installed on the output end of the first rotating motor, a heating block is embedded and installed on the side of the inner wall of the reaction tank, and an electrical interface is electrically connected to one side of the heating block, a combination matching groove is provided on the outer wall of the auxiliary support column, and an electrical connection groove is provided on the inner wall of the combination matching groove, the electrical interface is installed in a plug-in manner with the electrical connection groove, and the electrical connection groove is electrically connected to the PLC controller, the A sliding ball is installed at the lower end of the auxiliary support column, and an electric push rod is installed in an insertion manner on the inner wall of the auxiliary support column, one end of the electric push rod is fixedly connected to a fixing frame, and the outer wall of the fixing frame is fixedly connected to the side of the closed cover plate, one side of the upper end of the closed cover plate is connected and installed with a pressure gauge, and the other side of the upper end of the closed cover plate is connected and installed with a feed port, a sealing plate is flipped and installed at the upper end of the feed port, and a locking knob is installed in an insertion manner on one side of the upper end of the sealing plate, a sealing ring is fixedly connected to the lower edge of the sealing plate, a magnetic splicing block is inlaid and installed on the upper end of one side of the reaction tank and the combination matching groove, and a second rotating motor is installed in an insertion manner on the lower end of the inner wall of the reaction tank, a turbine disk is installed at the output end of the second rotating motor, and the second rotating motor is electrically connected to the electrical interface.

[0006] Preferably, the reaction tanks are distributed in four groups of annular positions on the outer wall of the auxiliary support column, and the reaction tanks are installed in a positioning magnetic splicing manner with the auxiliary support column in the combined matching groove through magnetic splicing blocks.

[0007] Preferably, the closing cover plate and the mixing plate are installed to be lifted, opened and closed with the reaction tank via an electric push rod, the sealing plate is sealed and flipped connected with the feed port via a sealing ring, and the sealing plate is locked and fixedly connected with the feed port via a locking knob.

[0008] Preferably, the mixing plate and the turbine disc are connected to the reaction tank in counter-rotation via a first rotary motor and a second rotary motor.

[0009] Preferably, the sliding ball, universal wheel and roller are distributed in a rectangular position at the lower end of the reaction tank and the auxiliary support column, and the universal wheel is a self-braking structure.

[0010] Preferably, the heating block is distributed in a ring-shaped wrapped position on the inner wall of the reaction tank, and the heating block is plug-in electrically connected to the PLC controller in the electrical connection slot through an electrical interface.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the modular multi-slot reactor can use the reaction tanks in modular combination through magnetic splicing blocks, electrical connection slots, electrical interfaces and combination matching slots, which is convenient for rapid and independent disassembly and assembly, convenient for maintenance and replacement, and convenient for rolling and moving through sliding balls, universal wheels and rollers, and can be stably stirred through mixing plates and turbine disks, with good mixing effect, and can be temperature controlled through heating blocks and PLC controllers, making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a front view of a modular multi-slot reactor of the utility model;

[0013] Figure 2 This is a cross-sectional view of a modular multi-slot reactor of the utility model;

[0014] Figure 3 This is a top view of a modular multi-slot reactor of the utility model;

[0015] Figure 4 A modular multi-slot reactor Figure 2 Enlarged view of point A in the middle;

[0016] Figure 5 A modular multi-slot reactor Figure 2 Enlarged view of point B in the middle;

[0017] Figure 6 A modular multi-slot reactor Figure 2 Enlarged view of point C in the middle;

[0018] Figure 7 A modular multi-slot reactor Figure 3 Enlarged view of point D in the middle.

[0019] In the figure: 1. reaction tank, 2. auxiliary support column, 3. PLC controller, 4. closing cover plate, 5. feeding port, 6. mixing plate, 7. first rotating motor, 8. pressure gauge, 9. fixing frame, 10. sliding ball, 11. electric push rod, 12. universal wheel, 13. turbine disk, 14. second rotating motor, 15. roller, 16. locking knob, 17. sealing plate, 18. sealing ring, 19. heating block, 20. magnetic splicing block, 21. electrical connection groove, 22. electrical interface, 23. combination matching groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-7 The utility model provides a technical solution: a modular multi-slot reactor, comprising a reaction tank 1, an auxiliary support column 2, a PLC controller 3, a closed cover plate 4, a feed port 5, a mixing plate 6, a first rotating motor 7, a pressure gauge 8, a fixing frame 9, a sliding ball 10, an electric push rod 11, a universal wheel 12, a turbine disc 13, a second rotating motor 14, a roller 15, a locking knob 16, a sealing plate 17, a sealing ring 18, a heating block 19, a magnetic splicing block 20, an electrical connection slot 21, an electrical interface 22 and a combination matching slot 23, an auxiliary support column 2 is installed on one side of the reaction tank 1, and the front side of the auxiliary support column 2 is electrically connected to the PLC controller 3, and the reaction tank 1 is four-dimensional on the outer wall of the auxiliary support column 2. The reaction tank 1 is arranged in an annular position, and the reaction tank 1 is installed in a positioning magnetic splicing manner with the auxiliary support column 2 in the combination matching groove 23 through the magnetic splicing block 20, so that the reaction tank 1 can be conveniently and quickly installed by magnetic splicing, and the installation is stable. The upper end of the reaction tank 1 is covered with a closed cover plate 4, and the first rotating motor 7 is inserted and installed at the center position of the upper end of the closed cover plate 4. The closed cover plate 4 and the mixing plate 6 are installed with the reaction tank 1 in a lifting and opening and closing manner through the electric push rod 11. The sealing plate 17 is sealed and flipped with the feed port 5 through the sealing ring 18, and the sealing plate 17 is locked and fixed with the feed port 5 through the locking knob 16, so that the closed cover plate 4 and the mixing plate 6 are convenient to lift, open and close, and convenient to clean and disassemble and use.

[0022] A mixing plate 6 is installed at the output end of the first rotating motor 7. The mixing plate 6 and the turbine disk 13 are connected to the reaction tank 1 in reverse rotation through the first rotating motor 7 and the second rotating motor 14, so that the mixing plate 6 and the turbine disk 13 are convenient for more effective material mixing and the reaction effect is good. A heating block 19 is embedded and installed on the side of the inner wall of the reaction tank 1, and one side of the heating block 19 is electrically connected to an electrical interface 22. The heating block 19 is distributed in a ring-shaped wrapped position on the inner wall of the reaction tank 1, and the heating block 19 is electrically connected to the PLC controller 3 in the electrical connection slot 21 through the electrical interface 22. In this way, the heating block 19 is convenient for stable temperature regulation and stable electrical installation.

[0023] A combination matching groove 23 is provided on the outer wall of the auxiliary support column 2, and an electrical connection groove 21 is provided on the inner wall of the combination matching groove 23, the electrical interface 22 is plugged into the electrical connection groove 21, and the electrical connection groove 21 is electrically connected to the PLC controller 3, a sliding ball 10 is installed at the lower end of the auxiliary support column 2, and an electric push rod 11 is plugged into the inner wall of the auxiliary support column 2, the sliding ball 10, the universal wheel 12 and the roller 15 are distributed in a rectangular position at the lower end of the reaction tank 1 and the auxiliary support column 2, and the universal wheel 12 is a self-braking structure, so that the reaction tank 1 can be easily and stably slid and moved, and it is convenient to disassemble and assemble.

[0024] One end of the electric push rod 11 is fixedly connected to a fixing frame 9, and the outer wall of the fixing frame 9 is fixedly connected to the side of the closed cover plate 4, a pressure gauge 8 is installed on one side of the upper end of the closed cover plate 4, and a feed port 5 is installed on the other side of the upper end of the closed cover plate 4, a sealing plate 17 is flipped and installed on the upper end of the feed port 5, and a locking knob 16 is installed on one side of the upper end of the sealing plate 17, and a sealing ring 18 is fixedly connected to the lower edge of the sealing plate 17, a magnetic splicing block 20 is inlaid on the upper end of one side of the reaction tank 1 and the combination matching groove 23, and a second rotating motor 14 is installed on the lower end of the inner wall of the reaction tank 1, a turbine disk 13 is installed on the output end of the second rotating motor 14, and the second rotating motor 14 is electrically connected to the electrical interface 22.

[0025] Working principle: When using the modular multi-slot reactor, first connect the device to the power supply, then inject the material through the feed port 5, and lock the cover by locking the locking knob 16, sealing plate 17 and sealing ring 18, then drive the mixing plate 6 and turbine disk 13 to perform bidirectional rotation mixing through the first rotary motor 7 and the second rotary motor 14, and adjust the temperature through the PLC controller 3 and the heating block 19, and four groups of simultaneous reaction processing can be performed. When the reaction tank 1 is damaged and needs to be replaced, the electric push rod 11 can be used to drive the closed cover plate 4 and the mixing plate 6 to rise and open, and then slide and remove them through the universal wheel 12 and the roller 15, and match the electrical installation through the magnetic splicing block 20, the electrical connection slot 21, the electrical interface 22 and the combination matching slot 23, and use the combined modularization. This is the use process of the modular multi-slot reactor.

[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A modular multi-slot reactor, comprising a reaction tank (1), wherein an auxiliary support column (2) is installed on one side of the reaction tank (1), and a PLC controller (3) is electrically connected to the front side of the auxiliary support column (2), characterized in that: The upper end of the reaction tank (1) is covered with a closed cover plate (4), and a first rotating motor (7) is inserted and installed at the center position of the upper end of the closed cover plate (4); a mixing plate (6) is installed at the output end of the first rotating motor (7); a heating block (19) is embedded and installed on the side of the inner wall of the reaction tank (1), and one side of the heating block (19) is electrically connected to an electrical interface (22); the outer wall of the auxiliary support column (2) is provided with a combination matching groove (23), and the inner wall of the combination matching groove (23) is provided with an electrical connection groove (21); the electrical interface (22) is inserted and installed with the electrical connection groove (21), and the electrical connection groove (21) is electrically connected to the PLC controller (3); a sliding ball (10) is installed at the lower end of the auxiliary support column (2), and an electric push rod (11) is inserted and installed on the inner wall of the auxiliary support column (2); the electric push rod (11) ) is fixedly connected to a fixing frame (9) at one end, and the outer wall of the fixing frame (9) is fixedly connected to the side of the closed cover plate (4); a pressure gauge (8) is connected and installed on one side of the upper end of the closed cover plate (4), and a feed port (5) is connected and installed on the other side of the upper end of the closed cover plate (4); a sealing plate (17) is turned and installed on the upper end of the feed port (5), and a locking knob (16) is inserted and installed on one side of the upper end of the sealing plate (17); a sealing ring (18) is fixedly connected to the lower edge of the sealing plate (17); a magnetic splicing block (20) is embedded and installed on the upper end of one side of the reaction tank (1) and the combination matching groove (23), and a second rotating motor (14) is inserted and installed on the lower end of the inner wall of the reaction tank (1); a turbine disk (13) is installed on the output end of the second rotating motor (14), and the second rotating motor (14) is electrically connected to the electrical interface (22).

2. A modular multi-slot reactor according to claim 1, characterized in that: The reaction tank (1) is distributed in four groups of annular positions on the outer wall of the auxiliary support column (2), and the reaction tank (1) is installed in a positioning magnetic splicing manner with the auxiliary support column (2) in the combined matching groove (23) via a magnetic splicing block (20).

3. A modular multi-slot reactor according to claim 2, characterized in that: The closed cover plate (4) and the mixing plate (6) are installed in a lifting and opening / closing manner with the reaction tank (1) via an electric push rod (11); the sealing plate (17) is connected to the feed port (5) in a sealed flipping manner via a sealing ring (18); and the sealing plate (17) is connected to the feed port (5) in a locking and fixed manner via a locking knob (16).

4. A modular multi-slot reactor according to claim 3, characterized in that: The mixing plate (6) and the turbine disc (13) are connected to the reaction tank (1) in counter-rotation via a first rotating motor (7) and a second rotating motor (14).

5. A modular multi-slot reactor according to claim 4, characterized in that: The sliding ball (10), the universal wheel (12) and the roller (15) are distributed in a rectangular position at the lower ends of the reaction tank (1) and the auxiliary support column (2), and the universal wheel (12) is a self-braking structure.

6. A modular multi-slot reactor according to claim 5, characterized in that: The heating block (19) is distributed in a ring-shaped wrapped position on the inner wall of the reaction tank (1), and the heating block (19) is plugged and electrically connected to the PLC controller (3) in the electrical connection slot (21) via an electrical interface (22).

Citation Information

Patent Citations

  • Reactor

    CN110773090A