Synthesis kettle for producing solid defoaming agent
By designing a synthetic kettle for solid defoaming agent production, using components such as a stirring drum and electro-hydraulic push rod, the problem of insufficient reaction caused by excessive amount of material in the existing synthetic kettle is solved, and the reaction is sufficient and The efficient synthesis of defoaming agents also improves the cleaning convenience in the kettle.
Patent Information
- Application Number
- CN202423243792.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-12-27
AI Technical Summary
During the production process of solid defoaming agents in the existing synthetic kettle, the amount of material is too much at one time, resulting in insufficient reaction and inability to reach saturation state, which affects the synthesis effect of the defoaming agent.
A synthetic kettle for the production of solid defoaming agent was designed, using a mixing drum, discharge groove, sealing cover, square hole round tube, upper bracket, electro-hydraulic push rod and lift plate, and the seal is adjusted through electro-hydraulic push rod. The lifting and lowering of the cover adjusts the size of the discharge gap, and realizes the gradual addition and stirring of the material to ensure sufficient reaction.
Through the design of this synthetic kettle, it is possible to fully stir and react the material in the cavity of the kettle body, achieve saturation state, and improve the synthesis effect of the defoaming agent. At the same time, the cleaning convenience of the kettle is improved by the setting of annular water pipes and water spray pipes.
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Figure CN222428015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solid defoamer production equipment, in particular to a synthesis kettle for solid defoamer production. Background Art
[0002] Solid defoamer is a block-shaped defoamer that can be used in foaming systems where liquids and powders cannot be used. It has the characteristics of strong defoaming power, long foam suppression time, small dosage, and easy use. It is a high-efficiency defoamer with both long-lasting and rapid defoaming performance. It is widely used in papermaking, textile printing and dyeing, oil extraction, cleaning sewage treatment, wastewater discharge and other industries. It is more common in water-based systems and has strong acid and alkali resistance. It can be added in the production process of metal processing, cosmetics, and washing powder. It can also be used in the production of soy products, jelly, fructose and fermentation industries. It has strong defoaming and foam suppression functions, long storage period, stable quality, and is easy to use.
[0003] A synthesis kettle is required in the production process of defoaming agent. However, various synthesis kettles on the market still have various problems. For example, the synthesis kettle in the prior art puts too much material at one time during the processing, which will cause its reaction to be insufficient and fail to reach a saturated state, resulting in poor defoaming agent synthesis effect. It has great limitations. For this reason, we propose a synthesis kettle for the production of solid defoaming agent. Utility Model Content
[0004] One of the purposes of the utility model is achieved by the following technical solution:
[0005] A synthesis kettle for producing solid defoaming agents, comprising a kettle body and a kettle cover fitted on the top of the kettle body, a clamping mechanism is provided between the kettle cover and the kettle body, three supporting legs are fixedly connected to the bottom of the kettle body, and discharge plugs are provided at the bottom of the left and right sides of the kettle body, a mixing drum is fixedly connected at the center of the kettle cover, and a plurality of discharge slots are evenly provided at the bottom of the outer wall of the mixing drum, a feed port is provided at the right side of the top of the mixing drum, a sealing cover fitted therewith is sleeved at the bottom of the mixing drum, and a square hole round tube is fixedly penetrated at the center of the sealing cover, through holes matching the square hole round tube are provided at the center of the top and bottom of the mixing drum, an upper bracket is fixedly connected to the top of the mixing drum, and two electro-hydraulic push rods distributed on the left and right are provided at the bottom of the upper bracket. The power ends of the two electro-hydraulic push rods are fixedly connected to the same lifting plate, and the lifting plate is fixedly connected to a first bearing, the top of the square-hole round tube passes through the through holes at the bottom and the top, and is inserted into the inner cavity of the first bearing, and the outer wall of the square-hole round tube is fixedly connected to a plurality of first scrapers, the bottom of the kettle body is fixedly connected to a lower bracket, and a driving motor is fixedly installed on the top of the lower bracket, the bottom of the kettle body is fixedly connected to a second bearing, and the inner cavity of the second bearing is rotatably connected to a stirring shaft, the bottom end of the stirring shaft is fixedly connected to the power output end of the driving motor, the inner cavity of the square-hole round tube is fitted with a rotating square rod matched thereto, and the bottom end of the rotating square rod is fixedly connected to the top of the stirring shaft, and the outer wall of the stirring shaft is fixedly connected to a plurality of stirring blades.
[0006] Furthermore, a plurality of cross bars are fixedly connected to the bottom end of the outer wall of the square hole circular tube, a plurality of second scrapers are fitted on the inner wall of the kettle body, a vertical bar is provided between two adjacent second scrapers, and the upper and lower ends of the vertical bar are respectively fixedly connected to the adjacent second scrapers, and the other ends of the plurality of cross bars are respectively fixedly connected to the adjacent second scrapers.
[0007] Furthermore, the clamping mechanism includes two fixed plates, and the two fixed plates are respectively fixedly connected to the top of the left and right sides of the kettle body, the tops of the two fixed plates are provided with T-shaped grooves, and the inner cavity of the T-shaped grooves is slidably connected with a T-shaped slider matched thereto, the tops of the two T-shaped sliders are fixedly connected with movable plates, and the two sides of the movable plates away from each other are fixedly connected with pull rings, the left and right sides of the kettle cover are provided with slots, and the inner cavity of the slots is plugged with plug blocks matched thereto, the two plug blocks are respectively fixedly connected to adjacent movable plates, the inner cavities of the two T-shaped grooves are provided with return springs, and the two ends of the return springs are respectively fixedly connected to the inner walls of the T-shaped grooves and the T-shaped sliders.
[0008] Furthermore, an annular water pipe is fixedly connected to the top of the kettle cover, and a water inlet pipe connected to the annular water pipe is fixedly inserted on the left side thereof, and a plurality of water spray pipes are evenly fixedly connected to the bottom of the annular water pipe, and the bottom ends of the plurality of water spray pipes all pass through the kettle cover and extend to the inner cavity of the kettle body.
[0009] Furthermore, the water spray pipe is arranged in close contact with the inner wall of the kettle body, and the bottom end of the water spray pipe is arranged with an oblique mouth.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] 1. Through the arrangement of the mixing drum, the discharging slot, the sealing cover, the square hole round tube, the upper bracket, the electro-hydraulic push rod and the lifting plate, the sealing cover can be pushed up and down by the electro-hydraulic push rod, so that the size of the discharging gap of the discharging slot can be adjusted, and then the material can be gradually and adjustable added into the inner cavity of the kettle according to the amount of the material in the inner cavity of the kettle, and through the arrangement of the driving motor, the stirring shaft, the stirring blade, the rotating square rod, the cross rod, the vertical rod and the second scraper, a plurality of stirring blades and the second scraper can be driven to rotate, so that the material in the inner cavity of the kettle can be fully and evenly stirred, so as to ensure the full reaction and reach a saturated state;
[0012] 2. Through the arrangement of the annular water pipe, the water inlet pipe and the water spray pipe, water can be delivered to the annular water pipe through the water inlet pipe, and the inner cavity of the kettle body can be flushed through a plurality of water spray pipes. In addition, through the arrangement of the fixed plate, the T-shaped slider, the T-shaped slide groove, the reset spring, the movable plate, the pull ring, the plug block and the slot, the kettle cover can be removed from the top of the kettle body by pulling the pull ring and pulling the plug block out of the inner cavity of the slot, thereby facilitating the staff to clean the inner cavity of the synthesis kettle, thereby improving the convenience of cleaning the synthesis kettle. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a three-dimensional diagram of this embodiment;
[0014] Figure 2 This is a schematic diagram of the main structure of this embodiment;
[0015] Figure 3 Schematic diagram of the mixing drum structure of this embodiment;
[0016] Figure 4 for Figure 2 A magnified view of the structure at center.
[0017] In the figure: 1. kettle body; 2. supporting legs; 3. discharge plug; 4. kettle cover; 5. mixing drum; 6. discharging slot; 7. lower bracket; 8. driving motor; 9. mixing shaft; 10. mixing blade; 11. rotating square rod; 12. square hole round tube; 13. cross bar; 14. second scraper; 15. vertical rod; 16. sealing cover; 17. lifting plate; 18. upper bracket; 19. electro-hydraulic push rod; 20. annular water pipe; 21. water spray pipe; 22. water inlet pipe; 23. slot; 24. plug block; 25. movable plate; 26. fixed plate; 27. T-shaped slide groove; 28. T-shaped slider; 29. reset spring; 30. pull ring; 31. first scraper; 32. feed port. DETAILED DESCRIPTION
[0018] See also Figures 1 to 4 , the utility model provides the following technical solutions:
[0019] Embodiment 1:
[0020] A synthesis kettle for producing solid defoaming agent, comprising a kettle body 1 and a kettle cover 4 fitted on the top of the kettle body 1, a clamping mechanism is provided between the kettle cover 4 and the kettle body 1, three supporting legs 2 are fixedly connected to the bottom of the kettle body 1, and discharge plugs 3 are provided at the bottom of the left and right sides of the kettle body 1, a mixing drum 5 is fixedly connected at the center of the circle of the kettle cover 4, and a plurality of discharge slots 6 are evenly provided at the bottom of the outer wall of the mixing drum 5, a feed inlet 32 is provided at the right side of the top of the mixing drum 5, and a sleeve is provided at the bottom of the mixing drum 5 to connect with the mixing drum 5. The sealing cover 16 is fitted with the sealing cover 16, and a square hole round tube 12 is fixedly penetrated at the center of the sealing cover 16, and a plurality of cross bars 13 are fixedly connected to the bottom end of the outer wall of the square hole round tube 12. The inner wall of the kettle body 1 is fitted with a plurality of second scrapers 14, and a vertical rod 15 is provided between two adjacent second scrapers 14, and the upper and lower ends of the vertical rod 15 are respectively fixedly connected to the adjacent second scrapers 14, and the other ends of the plurality of cross bars 13 are respectively fixedly connected to the adjacent second scrapers 14. The top and bottom circles of the mixing drum 5 are The center of the square hole round tube 12 is provided with a through hole adapted to the square hole round tube 12, the top of the mixing drum 5 is fixedly connected to an upper bracket 18, and the bottom of the upper bracket 18 is provided with two electro-hydraulic push rods 19 distributed on the left and right, the power ends of the two electro-hydraulic push rods 19 are fixedly connected to the same lifting plate 17, and the lifting plate 17 is fixedly connected to the first bearing, the top end of the square hole round tube 12 passes through the through holes at the bottom and the top, and is inserted into the inner cavity of the first bearing, and the outer wall of the square hole round tube 12 is fixedly connected to a plurality of first scrapers 31, A lower bracket 7 is fixedly connected to the bottom of the kettle body 1, and a driving motor 8 is fixedly installed on the top of the lower bracket 7. A second bearing is fixedly connected to the bottom of the kettle body 1, and a stirring shaft 9 is rotatably connected to the inner cavity of the second bearing. The bottom end of the stirring shaft 9 is fixedly connected to the power output end of the driving motor 8. The inner cavity of the square hole round tube 12 is fitted with a rotating square rod 11 adapted thereto, and the bottom end of the rotating square rod 11 is fixedly connected to the top of the stirring shaft 9, and a plurality of stirring blades 10 are fixedly connected to the outer wall of the stirring shaft 9.
[0021] Working principle: When the utility model is in use, the drive motor 8 is started by an external power supply, and the drive motor 8 drives the stirring shaft 9 to rotate, and the rotation of the stirring shaft 9 can drive the plurality of stirring blades 10 to rotate, and the rotation of the stirring shaft 9 can drive the rotating square rod 11 to rotate, and the rotation of the rotating square rod 11 can drive the square hole round tube 12 to rotate, and the rotation of the square hole round tube 12 can drive the plurality of first scrapers 31 to rotate, so that after the material is put into the inner cavity of the mixing drum 5, the material can flow into the inner cavity of the kettle body 1 through the gap between the plurality of discharge slots 6 and the sealing cover 16 through the rotation of the plurality of first scrapers 31, and the lifting plate 17 can be driven to move up and down by the operation of the electro-hydraulic push rod 19, and the lifting plate The lifting of 17 can drive the square hole round tube 12 to move up and down, and drive the sealing cover 16 to move up and down compared with the mixing drum 5, so that the size of the discharge gap can be adjusted, and then the feeding amount and feeding rate can be controlled according to the amount of existing material in the inner cavity of the kettle body 1, and the material can be stirred by the rotation of the stirring blade 10. While the square hole round tube 12 rotates, the cross bar 13 can drive a plurality of second scrapers 14 to rotate, and scrape the material attached to the inner wall of the kettle body 1, which can avoid the blocking phenomenon of the material cavity in the kettle body 1, and can ensure the full reaction and reach a saturated state. When the synthesis of the solid defoaming agent is completed, the discharge plug 3 can be removed from the kettle body 1 and the material can be discharged.
[0022] Embodiment 2:
[0023] The clamping mechanism includes two fixed plates 26, and the two fixed plates 26 are respectively fixedly connected to the top of the left and right sides of the kettle body 1, and the tops of the two fixed plates 26 are provided with T-shaped grooves 27, and the inner cavity of the T-shaped grooves 27 is slidably connected with a T-shaped slider 28 adapted thereto, the tops of the two T-shaped sliders 28 are fixedly connected with movable plates 25, and the sides of the two movable plates 25 away from each other are fixedly connected with pull rings 30, and the left and right sides of the kettle cover 4 are provided with slots 23, and the inner cavity of the slots 23 is plugged with plug blocks 24 adapted thereto, and the two plug blocks 24 are respectively fixedly connected to the adjacent movable plates 25, and the inner cavities of the two T-shaped grooves 27 are provided with return springs 29, and the two ends of the return springs 29 are respectively fixedly connected to the inner walls of the T-shaped grooves 27 and the T-shaped sliders 28.
[0024] An annular water pipe 20 is fixedly connected to the top of the kettle cover 4, and a water inlet pipe 22 connected to the annular water pipe 20 is inserted and fixed on the left side thereof, and a plurality of water spray pipes 21 are evenly and fixedly connected to the bottom of the annular water pipe 20, and the bottom ends of the plurality of water spray pipes 21 all penetrate the kettle cover 4 and extend to the inner cavity of the kettle body 1, the water spray pipes 21 are arranged in close contact with the inner wall of the kettle body 1, and the bottom end of the water spray pipes 21 is arranged with an oblique mouth.
[0025] Working principle: When the utility model is in use, water can be delivered to the annular water pipe 20 through the water inlet pipe 22, and the inner cavity of the kettle body 1 can be flushed through a plurality of water spray pipes 21. In addition, by pulling the pull ring 30 and driving the movable plate 25 to overcome the resistance of the reset spring 29 and move away from the kettle cover 4, and pulling the insert block 24 out of the inner cavity of the slot 23, the kettle cover 4 can be removed from the top of the kettle body 1, thereby facilitating the staff to clean the inner cavity of the synthesis kettle, thereby improving the convenience of cleaning the synthesis kettle.
Claims
1. A synthesis kettle for producing a solid defoaming agent, comprising a kettle body (1) and a kettle cover (4) fitted on the top of the kettle body (1), characterized in that: A clamping mechanism is provided between the kettle cover (4) and the kettle body (1); three supporting legs (2) are fixedly connected to the bottom of the kettle body (1); and discharge plugs (3) are provided at the bottom of both left and right sides of the kettle body (1); a mixing drum (5) is fixedly connected to the center of the upper circle of the kettle cover (4); and a plurality of discharge slots (6) are evenly provided at the bottom of the outer wall of the mixing drum (5); a feed port (32) is provided at the right side of the top of the mixing drum (5); a sealing cover (16) fitting therewith is sleeved on the bottom of the mixing drum (5); and a square hole round tube (12) is fixedly penetrated at the center of the upper circle of the sealing cover (16); through holes matching the square hole round tube (12) are provided at the center of the top and bottom of the mixing drum (5); an upper bracket (18) is fixedly connected to the top of the mixing drum (5); and two electro-hydraulic push rods (19) distributed on the left and right are provided at the bottom of the upper bracket (18); and the two electro-hydraulic push rods (19) are provided with a plurality of discharge slots (6) extending therefrom. The power end is fixedly connected to the same lifting plate (17), and the lifting plate (17) is fixedly connected to a first bearing. The top end of the square hole circular tube (12) passes through the through holes at the bottom and the top and is inserted into the inner cavity of the first bearing. The outer wall of the square hole circular tube (12) is fixedly connected to a plurality of first scrapers (31). The bottom of the kettle body (1) is fixedly connected to a lower bracket (7), and a driving motor (8) is fixedly installed on the top of the lower bracket (7). The bottom of the kettle body (1) is fixedly connected to a second bearing, and the inner cavity of the second bearing is rotatably connected to a stirring shaft (9). The bottom end of the stirring shaft (9) is fixedly connected to the power output end of the driving motor (8). The inner cavity of the square hole circular tube (12) is fitted with a rotating square rod (11) adapted thereto, and the bottom end of the rotating square rod (11) is fixedly connected to the top of the stirring shaft (9). The outer wall of the stirring shaft (9) is fixedly connected to a plurality of stirring blades (10).
2. A synthesis reactor for producing a solid defoamer as claimed in claim 1, characterized in that: A plurality of cross bars (13) are fixedly connected to the bottom end of the outer wall of the square hole circular tube (12); a plurality of second scrapers (14) are fitted on the inner wall of the kettle body (1); a vertical bar (15) is provided between two adjacent second scrapers (14); and the upper and lower ends of the vertical bar (15) are respectively fixedly connected to the adjacent second scrapers (14); and the other ends of the plurality of cross bars (13) are respectively fixedly connected to the adjacent second scrapers (14).
3. A synthesis reactor for producing a solid defoamer as claimed in claim 1, characterized in that: The clamping mechanism comprises two fixed plates (26), and the two fixed plates (26) are respectively fixedly connected to the top of the left and right sides of the kettle body (1); the tops of the two fixed plates (26) are each provided with a T-shaped slide groove (27), and the inner cavity of the T-shaped slide groove (27) is slidably connected with a T-shaped slider (28) adapted thereto; the tops of the two T-shaped sliders (28) are each fixedly connected with a movable plate (25), and the two sides of the movable plates (25) away from each other are each fixedly connected with a pull ring (30); the left and right sides of the kettle cover (4) are each provided with a slot (23), and the inner cavity of the slot (23) is plugged with an insert block (24) adapted thereto; the two insert blocks (24) are respectively fixedly connected to adjacent movable plates (25); the inner cavities of the two T-shaped slide grooves (27) are each provided with a return spring (29), and the two ends of the return spring (29) are respectively fixedly connected to the inner wall of the T-shaped slide groove (27) and the T-shaped slider (28).
4. A synthesis reactor for producing a solid defoamer as claimed in claim 1, characterized in that: The top of the kettle cover (4) is fixedly connected to an annular water pipe (20), and a water inlet pipe (22) connected thereto is inserted and fixedly connected to the left side of the annular water pipe (20), and a plurality of water spray pipes (21) are evenly fixedly connected to the bottom of the annular water pipe (20), and the bottom ends of the plurality of water spray pipes (21) all penetrate the kettle cover (4) and extend to the inner cavity of the kettle body (1).
5. A synthesis reactor for producing a solid defoamer as claimed in claim 4, characterized in that: The water spray pipe (21) is arranged in close contact with the inner wall of the kettle body (1), and the bottom end of the water spray pipe (21) is arranged with an oblique mouth.