Bending device for ship part machining
By designing a bending device for machining ship parts including gear discs, drive teeth and mounting springs, the problem of insufficient stability and accuracy in the prior art is solved, and efficient and stable processing of metal plates is achieved. Reduced maintenance requirements.
Patent Information
- Application Number
- CN202421319933.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing bending devices for machining ship parts have problems of insufficient stability and accuracy during installation and use, and the bolt fixing method is prone to loosening due to vibration, which increases the maintenance workload.
A bending device including a machine tool, a processing table, a bending part, a bending part No. 2 bending part and a motor No. 1 is designed. Through the coordination of the gear disc and the driving teeth, the precise bending of the metal plate is achieved, and through The tight cooperation of the installation spring, positioning plate and installation plate can achieve rapid loading and unloading of the processing table and stable installation.
The device can effectively reduce the labor intensity of operators, improve processing efficiency, ensure the quality and consistency of parts, and avoid loosening problems caused by mechanical vibration, reduce the need for regular inspections and maintenance, and improve the stability of the device and Security.
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Figure CN222428969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending devices, in particular to a bending device for processing ship parts. Background Art
[0002] The bending device for ship parts processing is a device used for precise bending of metal plates during ship manufacturing and maintenance. It usually includes a hydraulic or mechanically driven bending mechanism that can process metal materials of different thicknesses and strengths. This device has the characteristics of high precision and high efficiency, and can meet the shipbuilding industry's production needs for parts with complex shapes and strict dimensional requirements. By using the bending device for ship parts processing, production efficiency can be greatly improved, material waste can be reduced, and the quality and consistency of parts can be ensured.
[0003] In the actual installation process of the existing bending devices for processing ship parts, bolts are usually used to install and position the device. The advantage of this method is that the installation process is relatively simple and the cost is low. However, it also has certain disadvantages. The use of bolts to fix may not achieve extremely high stability and accuracy, and the bolts may become loose due to vibration after long-term use, requiring regular inspection and maintenance, which invisibly increases the workload of maintenance personnel. In view of this, we provide a bending device for processing ship parts. Utility Model Content
[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a bending device for processing ship parts.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bending device for processing ship parts, comprising a machine tool, a processing table is slidably connected to the top of the machine tool, and a No. 1 bending part is slidably connected to one side of the processing table, a No. 2 bending part is slidably connected to the side of the processing table away from the No. 1 bending part, and the No. 2 bending part and the No. 1 bending part are slidably connected to both sides of the top of the machine tool through the processing table, a No. 1 motor is fixedly connected to one side of the processing table, and the No. 1 motor is located on one side of the top of the machine tool, the bottom of the outer wall of the processing table is connected through one side of the top of the machine tool, and the outer wall of the bottom end of the processing table is slidably connected to the bottom end of the inner wall of the machine tool.
[0006] As mentioned above, a group of corresponding slides are slidably connected on both sides of the processing table, and a rack is fixedly connected to one side of the bottom of the slide, and one side of the outer wall of the No. 1 bending part and the No. 2 bending part is fixedly connected to the top of the outer wall of the slide.
[0007] As mentioned above, a gear plate is rotatably connected to the center of the processing table, and one side of the outer wall of the gear plate and one side of the outer wall of the rack are meshed with each other and rotatably connected.
[0008] As mentioned above, one side of the top of the gear plate is connected with a driving tooth through gear meshing rotation, and the driving tooth is fixedly connected to the output end of motor No. 1 away from the outer wall of one end of the gear plate.
[0009] As mentioned above, a mounting plate is slidably connected to one side of the interior of the machine tool, and the mounting plate is located at the bottom end of the outer wall of the positioning plate, and the bottom end of the interior of the positioning plate is snap-connected with the outer wall of the top end of the mounting plate.
[0010] As mentioned above, a mounting plate is slidably connected to one side of the interior of the machine tool, and the mounting plate is located at the bottom end of the outer wall of the positioning plate, and the bottom end of the interior of the positioning plate is snap-connected with the outer wall of the top end of the mounting plate.
[0011] As mentioned above, a plurality of mounting springs are fixedly connected to the bottom end of the outer wall of the mounting plate, and the outer wall at the top end of the mounting springs is fixedly connected to the center of the bottom surface of the mounting plate.
[0012] Compared with the prior art, the bending device for ship parts processing has the following beneficial effects:
[0013] 1. After the utility model inserts the metal part into one side of the inner part of the No. 1 bending part through the slots on both sides of the inner part of the No. 1 bending part, the No. 1 motor is activated, and the gear plate is driven to rotate in the inner center of the processing table through its output end, and the No. 1 bending part and the No. 2 bending part are driven to slide toward the inner center of the processing table at the same time through the gear plate, and the metal plate part is squeezed to be processed, so that the metal plate part can be bent by controlling the rotation of the No. 1 motor, and the labor intensity of the operator can be effectively reduced.
[0014] 2. The utility model places the processing table on the top of the machine tool, pushes the processing table along the inner wall of the machine tool toward the side of the mounting plate, and the positioning plate pushes the mounting plate toward the side of the mounting spring to compress the mounting spring. When the groove at the bottom end of the positioning plate is aligned with the protrusion on the top of the mounting plate, the mounting spring pushes the mounting plate toward the outer wall of the bottom end of the positioning plate, so that the processing table is tightly and firmly installed on the top of the machine tool. Therefore, through the close cooperation between the mounting spring, the positioning plate and the mounting plate, the rapid loading and unloading of the processing table is realized, which greatly improves the replacement and maintenance efficiency of the processing table. In addition, the device can effectively avoid the loosening problem caused by mechanical vibration, reduces the need for regular inspection and maintenance, and effectively improves the stability and safety of the device.
[0015] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a partially cutaway three-dimensional structural schematic diagram of the processing table of the utility model;
[0018] Figure 3 It is a partially cutaway three-dimensional structural schematic diagram of the machine tool and processing table of the utility model;
[0019] Figure 4 It is a schematic diagram of the partial three-dimensional structure of the positioning plate of the utility model.
[0020] In the figure: 1, machine tool; 2, processing table; 201, bending part No. 1; 202, bending part No. 2; 203, motor No. 1; 204, slide; 205, rack; 206, gear plate; 207, driving gear; 3, positioning plate; 301, mounting plate; 302, mounting spring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1-4 As shown, the utility model provides a technical solution: a bending device for processing ship parts, including a machine tool 1, a processing table 2 is slidably connected to the top of the machine tool 1, and a bending part 201 is slidably connected to one side of the processing table 2, a bending part 202 is slidably connected to the side of the processing table 2 away from the bending part 201, and the bending part 202 and the bending part 201 are both slidably connected to both sides of the top of the machine tool 1 through the processing table 2, a motor 203 is fixedly connected to one side of the processing table 2, and the motor 203 is located on one side of the top of the machine tool 1, the bottom of the outer wall of the processing table 2 is connected to one side of the top of the machine tool 1, and the outer wall of the bottom end of the processing table 2 is slidably connected to the bottom end of the inner wall of the machine tool 1.
[0023] Place the processing table 2 on the top of the machine tool 1, push the processing table 2 along the inner wall of the machine tool 1 toward the side of the mounting plate 301, and the positioning plate 3 pushes the mounting plate 301 toward the side of the mounting spring 302 to compress the mounting spring 302. When the groove at the bottom end of the positioning plate 3 is aligned with the protrusion at the top of the mounting plate 301, the mounting spring 302 pushes the mounting plate 301 toward the outer wall at the bottom end of the positioning plate 3, so that the processing table 2 is tightly and firmly installed on the top of the machine tool 1. After inserting the metal parts into one side of the inner part of the No. 1 bending part 201 through the slots on both sides of the No. 1 bending part 201, activate the No. 1 motor 203, and drive it through its output end. The gear plate 206 is rotated in the inner center of the processing table 2, and the gear plate 206 drives the No. 1 bending part 201 and the No. 2 bending part 202 to slide toward the inner center of the processing table 2 at the same time, and the metal sheet is squeezed, so that the metal sheet can be processed. Therefore, the close cooperation between the installation spring 302, the positioning plate 3 and the installation plate 301 is realized to realize the rapid loading and unloading of the processing table 2, which greatly improves the replacement and maintenance efficiency of the processing table 2. In addition, the device can effectively avoid the loosening problem caused by mechanical vibration, reduce the need for regular inspection and maintenance, and effectively improve the stability and installability of the device.
[0024] like Figure 1-2 As shown, a group of corresponding slides 204 are slidably connected on both sides of the interior of the processing table 2, and a rack 205 is fixedly connected to one side of the bottom of the slide 204, one side of the outer wall of the No. 1 bending part 201 and the No. 2 bending part 202 is fixedly connected to the top of the outer wall of the slide 204, and a gear plate 206 is rotatably connected to the center of the interior of the processing table 2, and one side of the outer wall of the gear plate 206 and one side of the outer wall of the rack 205 are meshed and rotatably connected to each other, and one side of the top of the gear plate 206 is rotatably connected to a driving tooth 207 through gear meshing, and the driving tooth 207 is fixedly connected to the output end of the No. 1 motor 203 at the outer wall away from the gear plate 206.
[0025] After the metal part is inserted into one side of the No. 1 bending part 201 through the slots on both sides inside the No. 1 bending part 201, the No. 1 motor 203 is activated, and the driving teeth 207 are meshed with the gear plate 206, so that its output end drives the gear plate 206 to rotate in the center of the processing table 2, and the outer wall side of the gear plate 206 is meshed with the outer wall side of the rack 205, and the outer wall of one side of the rack 205 is fixedly connected to the bottom side of the slide 204, so that the No. 1 motor 203 can drive the No. 1 bending part 201 and the No. 2 bending part 202 to slide toward the center of the processing table 2 at the same time through the gear plate 206 and the slide 204, and squeeze the metal sheet, so that the metal sheet can be processed, so that the bending processing of the metal sheet can be realized by controlling the rotation of the No. 1 motor 203, and the labor intensity of the operator can be effectively reduced.
[0026] like Figure 1 , Figure 3 and Figure 4 As shown, a mounting plate 301 is slidably connected to one side of the interior of the machine tool 1, and the mounting plate 301 is located at the bottom end of the outer wall of the positioning plate 3, and the bottom end of the interior of the positioning plate 3 is snap-connected with the top outer wall of the mounting plate 301. A mounting plate 301 is slidably connected to one side of the interior of the machine tool 1, and the mounting plate 301 is located at the bottom end of the outer wall of the positioning plate 3, and the bottom end of the interior of the positioning plate 3 is snap-connected with the top outer wall of the mounting plate 301. A plurality of mounting springs 302 are fixedly connected to the bottom end of the outer wall of the mounting plate 301, and the top outer wall of the mounting springs 302 is fixedly connected to the center of the bottom surface of the mounting plate 301.
[0027] The processing table 2 is placed on the top of the machine tool 1, and the processing table 2 is pushed toward the side of the mounting plate 301 along the inner wall of the machine tool 1. After the positioning plate 3 is inserted into the machine tool 1, the positioning plate 3 pushes the mounting plate 301 toward the side of the mounting spring 302 through the inclined surface on one side of its bottom, so that the mounting spring 302 is compressed. When the groove at the bottom end of the positioning plate 3 is aligned with the protrusion on the top of the mounting plate 301, the mounting spring 302 pushes the mounting plate 301 toward the outer wall of the bottom end of the positioning plate 3 through its own characteristics, so that the processing table 2 is tightly and firmly installed on the top of the machine tool 1. Therefore, the fast loading and unloading of the processing table 2 is realized through the close cooperation between the mounting spring 302, the positioning plate 3 and the mounting plate 301, which greatly improves the replacement and maintenance efficiency of the processing table 2. In addition, the device can effectively avoid the loosening problem caused by mechanical vibration, reduce the need for regular inspection and maintenance, and effectively improve the stability and safety of the device.
[0028] Working principle: Place the processing table 2 on the top of the machine tool 1, push the processing table 2 along the inner wall of the machine tool 1 toward the side of the mounting plate 301, and the positioning plate 3 pushes the mounting plate 301 toward the side of the mounting spring 302 to compress the mounting spring 302. When the groove at the bottom end of the positioning plate 3 is aligned with the protrusion at the top of the mounting plate 301, the mounting spring 302 pushes the mounting plate 301 toward the outer wall at the bottom end of the positioning plate 3, so that the processing table 2 is tightly and firmly installed on the top of the machine tool 1. Put the metal parts through the No. 1 bending piece 201 After the slots on both sides of the interior are inserted into one side of the inner part of the No. 1 bending part 201, the No. 1 motor 203 is activated, and the gear plate 206 is driven to rotate in the inner center of the processing table 2 through its output end, and the No. 1 bending part 201 and the No. 2 bending part 202 are driven to slide toward the inner center of the processing table 2 at the same time through the gear plate 206, and the metal sheet is squeezed to process the metal sheet, thereby realizing the fast loading and unloading of the processing table 2 through the close cooperation between the installation spring 302, the positioning plate 3 and the installation plate 301.
[0029] It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bending device for processing ship parts, comprising a machine tool (1), characterized in that: A processing table (2) is slidably connected to the top of the machine tool (1), and a first bending part (201) is slidably connected to one side of the processing table (2). A second bending part (202) is slidably connected to the side of the processing table (2) away from the first bending part (201), and the second bending part (202) and the first bending part (201) are both slidably connected to both sides of the top of the machine tool (1) through the processing table (2). A first motor (203) is fixedly connected to one side of the processing table (2), and the first motor (203) is located on one side of the top of the machine tool (1). The bottom of the outer wall of the processing table (2) is connected to one side of the top of the machine tool (1), and the outer wall of the bottom end of the processing table (2) is slidably connected to the bottom end of the inner wall of the machine tool (1).
2. A bending device for ship parts processing according to claim 1, characterized in that: A group of corresponding slides (204) are slidably connected to both sides of the processing table (2), and a rack (205) is fixedly connected to one side of the bottom of the slide (204), and one side of the outer wall of the No. 1 bending part (201) and the No. 2 bending part (202) is fixedly connected to the top of the outer wall of the slide (204).
3. A bending device for processing ship parts according to claim 2, characterized in that: A gear plate (206) is rotatably connected to the center of the processing table (2), and one side of the outer wall of the gear plate (206) and one side of the outer wall of the rack (205) are meshed with each other and rotatably connected.
4. A bending device for processing ship parts according to claim 3, characterized in that: One side of the top of the gear plate (206) is rotatably connected to a driving tooth (207) through gear meshing, and the driving tooth (207) is fixedly connected to the output end of the first motor (203) at an outer wall away from one end of the gear plate (206).
5. A bending device for ship parts processing according to claim 1, characterized in that: The outer wall of the processing table (2) is fixedly connected to a positioning plate (3), and the positioning plate (3) is located on one side of the top of the machine tool (1); one side of the outer wall of the positioning plate (3) is connected through one side of the inner wall of the machine tool (1), and the top of the inner wall of the machine tool (1) is slidably connected to the outer wall of the top of the positioning plate (3).
6. A bending device for processing ship parts according to claim 5, characterized in that: A mounting plate (301) is slidably connected to one side of the interior of the machine tool (1), and the mounting plate (301) is located at the bottom end of the outer wall of the positioning plate (3), and the bottom end of the interior of the positioning plate (3) is snap-connected with the outer wall at the top end of the mounting plate (301).
7. A bending device for processing ship parts according to claim 6, characterized in that: A plurality of mounting springs (302) are fixedly connected to the bottom end of the outer wall of the mounting plate (301), and the outer wall at the top end of the mounting spring (302) is fixedly connected to the center of the bottom surface of the mounting plate (301).