Anti-shake positioned welding clamp for metal products

By designing a welding fixture including the main positioning plate, the secondary positioning plate, the moving plate, the fixing frame, the clamping plate, the carrying plate and the adjusting screw, the problem of jitter and positioning during the welding process is solved, and the stability is achieved. High precision welding effect.

CN222429759UActive Publication Date: 2025-02-07ANHUI FANSU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420551550.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-02-07
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

Existing welding fixtures are prone to jitter problems during welding, and it is difficult to position and welding in unconventional positions, affecting the welding effect.

Method used

A metal product anti-shake positioning welding fixture was designed. The combination of the main positioning plate, the secondary positioning plate, the mobile plate, the fixed frame, the clamping plate, the carrying plate and the adjustment screw is achieved. Positioning and position adjustment.

Benefits of technology

It effectively avoids jitter problems during welding, improves the accuracy and stability of welding, can perform positioning and welding in unconventional positions, and enhances the practicality of welding fixtures.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222429759U_ABST
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Abstract

The utility model provides a metal product anti-shake positioned welding clamp which comprises a working table and a clamping plate, the upper surface of the working table is fixedly connected with a main positioning plate and an auxiliary positioning plate respectively, the main positioning plate is internally and movably connected with a main lead screw through a bearing, and a movable plate is slidably connected with the main positioning plate through a main positioning groove. A movable block is fixedly connected into the main positioning groove and is in threaded connection with a main lead screw, meanwhile, the upper surface of a movable plate is fixedly connected with a fixed frame, the lower end of the clamping plate is slidably connected with the bottom of the fixed frame through a threaded auxiliary lead screw, the surface of the clamping plate is slidably connected with a carrying plate through a penetrating opening, and the two ends of the carrying plate are symmetrically connected with fixed blocks; the fixing block is slidably connected into a lifting groove formed in the fixing frame. Through cooperation of the movable plate, the fixed frame, the clamping plate, the carrying plate, the fixed block and other components, the clamp can conveniently adjust positioning of a metal product according to actual needs, and therefore the practicability of the clamp is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding fixtures, in particular to an anti-shake positioning welding fixture for metal products. Background Art

[0002] Welding is a commonly used connection method between metals or thermoplastic materials, also known as fusion welding. It is a manufacturing process and technology that joins metals or other thermoplastic materials by heating, high temperature or high pressure. Its principle is a process in which two or more similar or dissimilar materials are connected into one through the combination and diffusion between atoms or molecules. When welding metal pipe fittings, it is necessary to ensure that the size after welding is accurate, and the pipe fittings must be accurately positioned. Manual positioning has poor positioning accuracy, is time-consuming and labor-intensive, and affects work efficiency. The temporary simple welding tooling has poor versatility and cannot be used for welding and clamping pipe fittings of various sizes, and the operation is more troublesome.

[0003] After searching, a metal pipe butt welding fixture disclosed in the prior art (application number: CN201821580118.6) records in the text that "the lower part of the base is welded with a support leg, the base is provided with a slide rail, and the first pipe clamp and the second pipe clamp are installed on the slide rail; the first baffle plate and the second baffle plate are respectively provided at both ends of the base, and a support seat is provided in the middle of the base, and the first screw rod is installed between the first baffle plate and the second baffle plate, and the first screw rod passes through the support seat, the first pipe clamp and the second pipe clamp; the first pipe clamp and the second pipe clamp are both connected to the first screw rod by threads; a first hand wheel is provided on the right side of the first screw rod."; The pipe clamp of the fixture clamps the pipe fittings by the hand wheel, and clamps It is fast and easy to operate, and a gasket is arranged in the pipe clamping groove, which ensures stable clamping and prevents scratches on the surface of the pipe fitting. At the same time, the two pipe clamps are installed on the same slide rail. After the pipe fitting is clamped, the concentricity is high and the positioning is accurate. However, the first screw rod of the clamp is directly exposed to the outside world. When welding metal products, the high-temperature welding wire may fall on the surface of the first screw rod due to improper operation of the workers, which will increase the probability of transmission failure of the first screw rod. In addition, the clamp cannot conveniently adjust the relative positions of the two groups of metal products to be welded according to actual needs, so it is impossible to weld in unconventional positions. Manual positioning by workers will increase the probability of jitter during welding, affecting the welding effect. Utility Model Content

[0004] In order to overcome the defects of the prior art, a metal product anti-shake positioning welding fixture is provided to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, a metal product anti-shake positioning welding fixture is provided, including: a workbench and a clamping plate, the upper surface of the workbench is fixedly connected to the main positioning plate and the auxiliary positioning plate respectively, and the main positioning plate is movably connected to the main screw rod through a bearing, and the movable plate is slidably connected to the main positioning plate through a main positioning groove, and the main positioning groove is fixedly connected to a movable block, the movable block is screwed to the main screw rod, and at the same time, the upper surface of the movable plate is fixedly connected to a fixed frame, and the lower end of the inner cavity of the fixed frame is movably connected to the auxiliary screw rod through a bearing, the lower end of the clamping plate is slidably connected to the bottom of the fixed frame through a screwed auxiliary screw rod, and the surface of the clamping plate is slidably connected to the loading plate through a through-hole, and the two ends of the loading plate are symmetrically connected to the fixed blocks, the fixed blocks are slidably connected to the lifting groove opened in the fixed frame, and at the same time, the lifting groove is movably connected to the adjusting screw rod through a bearing, and the fixed block is screwed to the adjusting screw rod.

[0006] Preferably, the main positioning plate fixedly connected to the middle part of the upper surface of the workbench has a dovetail structure, and two groups of auxiliary positioning plates are symmetrically connected on both sides of the upper surface of the workbench, and the cross-sections of the two groups of auxiliary positioning plates are both dovetail structures, and the lengths of the main positioning plate and the auxiliary positioning plate are equal.

[0007] Preferably, the movable plate has a rectangular structure, and the main positioning groove and the auxiliary positioning groove are provided on the lower surface of the movable plate corresponding to the positions of the main positioning plate and the auxiliary positioning plate, and the movable plate, the main positioning groove and the auxiliary positioning groove are combined together to form an E-shaped structure, and the movable block fixedly connected in the main positioning groove has a square structure.

[0008] Preferably, the fixed frame is in a U-shaped structure, and two groups of lifting grooves are symmetrically opened on both sides of the inner cavity of the fixed frame, and both groups of lifting grooves are in a rectangular structure, and a group of adjusting screw rods are movably connected in one group of lifting grooves through bearings, and the sizes of the lifting grooves and the fixed block are matched.

[0009] Preferably, the fixing block is in a rectangular structure, and the two ends of the fixing block are symmetrically connected to two groups of loading plates, and both groups of loading plates are in a long strip structure, and the fixing block and the loading plates are combined to form a U-shaped structure, and the thickness of the fixing block is greater than the thickness of the loading plates.

[0010] Preferably, the clamping plate is an overall rectangular structure, and the two groups of through holes symmetrically opened on the surface of the clamping plate are both rectangular structures. The clamping plate and the through holes are combined to form a sun-shaped structure, and the lower surface of the clamping plate is slidably connected to the bottom of the inner cavity of the fixed frame.

[0011] Preferably, scale lines are provided on the side of the clamping plate, and the opposite surfaces of the two groups of clamping plates are fixedly connected with three groups of fastening layers at equal intervals, and the fastening layers are rectangular structures, and the fixing frame and the clamping plates are combined together to form an E-shaped structure.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: through the cooperation of the main positioning plate and the auxiliary positioning plate, the movable plate can be stably slidably connected to the surface of the workbench, and the setting of the main positioning plate can also effectively protect the main screw rod, thereby preventing the high-temperature welding wire from accidentally falling on the surface of the main screw rod, reducing the probability of accidental damage to the main screw rod, and also reducing the probability of transmission failure of the main screw rod. At the same time, through the cooperation of the fixed frame, the fixed block, the adjusting screw rod, the loading plate, the clamping plate and the auxiliary screw rod, the height of the loading plates at both ends of the workbench can be adjusted accordingly, respectively, and then the relative positions of the two groups of metal products to be welded can be conveniently adjusted. Therefore, the clamp can assist the two groups of metal products to be welded to perform corresponding positioning welding in unconventional positions, thereby avoiding the problem of jitter during welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view schematic diagram of an embodiment of the utility model.

[0014] Figure 2 It is a side view schematic diagram of an embodiment of the utility model.

[0015] Figure 3 It is a top view schematic diagram of an embodiment of the utility model.

[0016] Figure 4 For the utility model embodiment Figure 3 A is the intention of enlarging.

[0017] In the figure: 1. workbench; 2. moving block; 3. main screw; 4. main positioning plate; 5. moving plate; 6. fixed frame; 7. clamping plate; 8. auxiliary screw; 9. adjusting screw; 10. fastening layer; 11. loading plate; 12. fixed block; 13. auxiliary positioning plate. DETAILED DESCRIPTION

[0018] Reference Figures 1 to 4 As shown, the utility model provides a metal product anti-shake positioning welding fixture, including: a workbench 1 and a clamping plate 7, the upper surface of the workbench 1 is fixedly connected to the main positioning plate 4 and the auxiliary positioning plate 13 respectively, and the main positioning plate 4 is movably connected to the main screw 3 through a bearing, and the moving plate 5 is slidably connected to the main positioning plate 4 through the main positioning groove, and the moving block 2 is fixedly connected in the main positioning groove, and the moving block 2 is screwed to the main screw 3, and at the same time, the upper surface of the moving plate 5 is fixedly connected to the fixed frame 6, and the lower end of the inner cavity of the fixed frame 6 is movably connected to the auxiliary screw 8 through a bearing, the lower end of the clamping plate 7 is slidably connected to the bottom of the fixed frame 6 through the screwed auxiliary screw 8, and the surface of the clamping plate 7 is slidably connected to the loading plate 11 through a through opening, and the two ends of the loading plate 11 are symmetrically connected to the fixed block 12, the fixed block 12 is slidably connected in the lifting groove opened in the fixed frame 6, and at the same time, the lifting groove is movably connected to the adjusting screw 9 through a bearing, and the fixed block 12 is screwed to the adjusting screw 9.

[0019] In this embodiment, two groups of metal products to be welded are first placed on the loading plates 11 at both ends of the workbench 1, and then the two groups of adjusting screws 9 at both ends of the workbench 1 are rotated respectively. The adjusting screws 9 drive the corresponding loading plates 11 to move through the screwed fixing blocks 12. Then, the worker can accurately adjust the relative heights of the two groups of metal products to be welded through the scale lines provided on the side of the clamping plate 7. After that, the auxiliary screw 8 is rotated first, and the auxiliary screw 8 pushes the two groups of screwed clamping plates 7 to move relative to each other, and then the two groups of clamping plates 7 can contact the metal products through the fastening layer 10. After completing the positioning and fixation of the metal products, the main screw rod 3 is rotated. The main screw rod 3 drives the two groups of movable plates 5 to move relative to each other through the screwed movable block 2, and the movable plate 5 can drive the corresponding metal products to be welded to move synchronously through the fixed frame 6, so that the welding surfaces of the two groups of metal products to be welded can abut against each other, which is convenient for the subsequent welding of the workers. At the same time, through the cooperation of the clamping plate 7, the fastening layer 10, the loading plate 11, the fixed frame 6 and the fixed block 12, it can assist in enhancing the stability of the metal products to be welded when they abut against each other, and avoid the problem of shaking during the welding process.

[0020] As a preferred embodiment, the main positioning plate 4 fixedly connected to the middle part of the upper surface of the workbench 1 is in a dovetail structure, and two groups of auxiliary positioning plates 13 are symmetrically connected on both sides of the upper surface of the workbench 1, and the cross-sections of the two groups of auxiliary positioning plates 13 are in a dovetail structure, and the lengths of the main positioning plate 4 and the auxiliary positioning plates 13 are equal.

[0021] In this embodiment, if Figure 1 and Figure 2 The setting of the main positioning plate 4 allows the main screw rod 3 to be located in the groove opened on the lower surface of the main positioning plate 4, which can not only help enhance the stability of the movable plate 5 during movement, but also provide corresponding protection for the main screw rod 3 to prevent the high-temperature welding wire from accidentally falling directly on the surface of the main screw rod 3, thereby reducing the probability of damage to the main screw rod 3 and the probability of transmission failure between the main screw rod 3 and the movable block 2.

[0022] As a preferred embodiment, the movable plate 5 has a rectangular structure, and the main positioning groove and the auxiliary positioning groove are provided on the lower surface of the movable plate 5 corresponding to the positions of the main positioning plate 4 and the auxiliary positioning plate 13. The movable plate 5, the main positioning groove and the auxiliary positioning groove are combined together to form an E-shaped structure, and the movable block 2 fixedly connected in the main positioning groove has a square structure.

[0023] In this embodiment, if Figure 1 and Figure 2 The sizes of the main positioning plate 4 and the main positioning groove are matched, and the sizes of the auxiliary positioning plate 13 and the auxiliary positioning groove are matched, which can help enhance the stability of the movable plate 5 during movement, avoid the problem of the movable plate 5 driving the fixed frame 6 to shake, and effectively prevent the movable plate 5 from accidentally leaving the surface of the workbench 1.

[0024] As a preferred embodiment, the fixed frame 6 has a U-shaped structure, and two groups of lifting grooves are symmetrically opened on both sides of the inner cavity of the fixed frame 6, and both groups of lifting grooves are rectangular structures, and a group of adjusting screw rods 9 are movably connected in one group of lifting grooves through bearings, and the sizes of the lifting grooves and the fixed block 12 are matched.

[0025] In this embodiment, if Figure 1 , Figure 2 and Figure 3 The sizes of the lifting slot and the fixed block 12 are matched, which can help enhance the stability of the movement of the fixed block 12 and avoid the problem of shaking or tilting of the fixed block 12 in the lifting slot, thereby ensuring that the two sets of loading plates 11 connected to the fixed block 12 are in a horizontal state.

[0026] As a preferred embodiment, the fixed block 12 has a rectangular structure, and the two ends of the fixed block 12 are symmetrically connected to the two groups of carrier plates 11, and the two groups of carrier plates 11 are both long strip structures, and the fixed block 12 and the carrier plates 11 are combined together to form a U-shaped structure, and the thickness of the fixed block 12 is greater than the thickness of the carrier plates 11.

[0027] In this embodiment, if Figure 2 and Figure 3 The symmetrical arrangement of the two sets of carrier plates 11 can help improve the stability of the metal products to be welded when placed, and facilitate the subsequent fixation of the clamping plate 7. At the same time, the thickness of the fixing block 12 is greater than the thickness of the carrier plate 11, which can ensure that the two ends of the carrier plate 11 can move synchronously and avoid the problem of tilting of the surface of the carrier plate 11.

[0028] As a preferred embodiment, the clamping plate 7 is an overall rectangular structure, and the two groups of through-holes symmetrically opened on the surface of the clamping plate 7 are both rectangular structures. The clamping plate 7 and the through-holes are combined to form a sun-shaped structure, and the lower surface of the clamping plate 7 is slidably connected to the bottom of the inner cavity of the fixed frame 6.

[0029] In this embodiment, if Figure 2 and Figure 3 The size of the loading plate 11 and the through-hole are matched, and then the loading plate 11 can assist in guiding the movement of the clamping plate 7 to avoid the problem of shaking of the clamping plate 7. At the same time, the lower surface of the clamping plate 7 fits the bottom of the inner cavity of the fixed frame 6, thereby assisting in enhancing the stability of the clamping plate 7 when moving.

[0030] As a preferred embodiment, scale lines are opened on the side of the clamping plate 7, and the opposite surfaces of the two groups of clamping plates 7 are fixedly connected with three groups of fastening layers 10 at equal intervals, and the fastening layers 10 are rectangular structures. At the same time, the fixed frame 6 and the clamping plate 7 are combined together to form an E-shaped structure.

[0031] In this embodiment, if Figure 2 and Figure 4 The fastening layer 10 is made of soft rubber material, which can help enhance the stability of the clamping plate 7 in fixing the metal product, reduce the probability of the metal product shaking during welding, and reduce the probability of damage to the surface of the metal product due to clamping. At the same time, the scale lines on the side of the clamping plate 7 can assist workers in adjusting the position of the carrier plate 11 to ensure that the welding surfaces of the two sets of metal products to be welded are in appropriate positions.

[0032] The anti-shake positioning welding fixture for metal products of the utility model can conveniently adjust the positioning of metal products according to actual needs through the cooperation of components such as the movable plate 5, the fixed frame 6, the clamping plate 7, the loading plate 11 and the fixed block 12, thereby improving the practicality of the fixture and making the fixture suitable for welding processing in unconventional welding positions.

Claims

1. A metal product anti-shake positioning welding fixture, comprising: Workbench (1) and clamping plate (7), characterized in that: on the upper surface of the workbench (1), a main positioning plate (4) and a secondary positioning plate (13) are fixedly connected respectively. Inside the main positioning plate (4), a main lead screw (3) is movably connected through a bearing. The moving plate (5) is slidably connected to the main positioning plate (4) through a main positioning groove. Inside the main positioning groove, a moving block (2) is fixedly connected. The moving block (2) is screwed to the main lead screw (3). At the same time, on the upper surface of the moving plate (5), a fixed frame (6) is fixedly connected. At the lower end of the inner cavity of the fixed frame (6), a secondary lead screw (8) is movably connected through a bearing. The lower end of the clamping plate (7) is slidably connected to the bottom of the fixed frame (6) by screwing to the secondary lead screw (8). On the surface of the clamping plate (7), a load-carrying plate (11) is slidably connected through a through-hole. At both ends of the load-carrying plate (11), fixed blocks (12) are symmetrically connected. The fixed blocks (12) are slidably connected in the lifting grooves opened in the fixed frame (6). Inside the lifting grooves, an adjusting lead screw (9) is movably connected through a bearing. The fixed blocks (12) are screwed to the adjusting lead screw (9).

2. The anti-shake positioning welding fixture for metal products according to claim 1 is characterized in that: The main positioning plate (4) fixedly connected to the middle of the upper surface of the workbench (1) is in a U-shaped structure. On both sides of the upper surface of the workbench (1), two groups of secondary positioning plates (13) are symmetrically connected. The cross-sections of the two groups of secondary positioning plates (13) are both in a dovetail shape structure. At the same time, the lengths of the main positioning plate (4) and the secondary positioning plates (13) are equal.

3. The anti-shake positioning welding fixture for metal products according to claim 1 is characterized in that: The moving plate (5) is in a rectangular structure. On the lower surface of the moving plate (5), a main positioning groove and a secondary positioning groove are correspondingly opened at positions corresponding to the main positioning plate (4) and the secondary positioning plates (13). The moving plate (5), the main positioning groove and the secondary positioning groove together form an E-shaped structure. At the same time, the moving block (2) fixedly connected inside the main positioning groove is in a square structure.

4. The anti-shake positioning welding fixture for metal products according to claim 1 is characterized in that: The fixed frame (6) is in a U-shaped structure. On both sides of the inner cavity of the fixed frame (6), two groups of lifting grooves are symmetrically opened. The two groups of lifting grooves are both in a rectangular structure. Inside one group of lifting grooves, one group of adjusting lead screws (9) is movably connected through a bearing. At the same time, the sizes of the lifting grooves and the fixed blocks (12) are adapted to each other.

5. The anti-shake positioning welding fixture for metal products according to claim 1 is characterized in that: The fixed block (12) is in a rectangular structure. At both ends of the fixed block (12), two groups of load-carrying plates (11) are symmetrically connected. The two groups of load-carrying plates (11) are both in a strip shape structure. The fixed block (12) and the load-carrying plates (11) together form a square-shaped structure. At the same time, the thickness of the fixed block (12) is greater than the thickness of the load-carrying plates (11).

6. The anti-shake positioning welding fixture for metal products according to claim 1 is characterized in that: The clamping plate (7) as a whole is in a rectangular structure. The two groups of through-holes symmetrically opened on the surface of the clamping plate (7) are both in a rectangular structure. The clamping plate (7) and the through-holes together form a Chinese character 'Ri'-shaped structure. At the same time, the lower surface of the clamping plate (7) is slidably connected to the bottom of the inner cavity of the fixed frame (6).

7. The anti-shake positioning welding fixture for metal products according to claim 1 is characterized in that: Scale lines are opened on the side surface of the clamping plate (7). On the opposite surfaces of the two groups of clamping plates (7), three groups of fastening layers (10) are fixedly connected at equal intervals. The fastening layers (10) are in a rectangular structure. At the same time, the fixed frame (6) and the clamping plate (7) together form an E-shaped structure.

Citation Information

Patent Citations

  • Metal pipe fitting butt welding clamp

    CN209335033U