Motor belt pulley dismounting device
By designing a motor pulley disassembly device integrating hydraulic device and clamping components, the existing disassembly device has solved the problems of high labor intensity, low efficiency and high safety risks, and automatic disassembly has been realized, reducing labor intensity and safety risks. .
Patent Information
- Application Number
- CN202420225215.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The existing motor pulley disassembly device has high labor intensity, low efficiency and high safety risks. Especially in high dust and high temperature environments in the mineral processing industry, it is easy to cause damage to the pulley and safety risks of operators.
A motor pulley disassembly device including a door frame, a sliding frame, a clamping assembly, a vertical hydraulic device and a transverse hydraulic device is designed. Through the cooperation of the hydraulic cylinder and the disassembly block, the automatic separation of the motor output shaft and the pulley is achieved to avoid Manual knock.
The device reduces the labor intensity of the workers, improves work efficiency, reduces safety risks, and avoids damage to the pulleys.
Smart Images

Figure CN222429882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mineral processing machinery and equipment, in particular to a motor pulley disassembly device. Background Art
[0002] In the mineral processing industry, sand pumps are used for slurry transportation, powder transportation, and ore crushing and grinding machine sorting. Mineral processing production requires long-term continuous operation of equipment, and the dust concentration in the mineral processing workshop is high and the on-site temperature is high, which can easily cause the motor to burn out. Therefore, the motor needs to be repaired and maintained in time. Removing the pulley on the motor is one of the important links. The commonly used tool is the triangular puller. In the process of using the puller to remove the motor pulley, the pulling claw needs to act directly on the inner end face of the pulley. Since the pulling claw has a small force area and the pulley is rusted and brittle, it is easy to cause the pulley to be "pulled and broken" and damaged. In addition, in order to cooperate with the puller, it is often necessary to manually knock the pulley, which has problems such as high labor intensity, low efficiency, and high safety risks for operators. Utility Model Content
[0003] The utility model aims to provide a motor pulley disassembly device, which is used to solve the problems of high labor intensity, low efficiency and high safety risk of the existing disassembly device.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a motor pulley disassembly device, comprising a gantry, a sliding frame, a clamping assembly, a vertical hydraulic device and a transverse hydraulic device, the sliding frame is located in the gantry and slidably cooperates with the gantry, the clamping assembly is located in the sliding frame, the vertical hydraulic device is arranged on the gantry and passes through the gantry to be connected with the sliding frame, the transverse hydraulic device is arranged on the rear side of the sliding frame, the clamping assembly comprises a fixed plate and an L-shaped plate, the fixed plate is transversely fixed in the sliding frame, a group of L-shaped plates are provided and arranged corresponding to each other, the L-shaped plates are sleeved on the fixed plate and can slide on the fixed plate, the L-shaped plate and the fixed plate can be fixed by bolts, and a through disassembly opening is opened on the fixed plate.
[0005] Furthermore, the vertical hydraulic device includes a first hydraulic cylinder, the output shaft of which passes through the portal frame and is connected to the sliding frame, and the horizontal hydraulic device includes a second hydraulic cylinder and a disassembly block, the second hydraulic cylinder is fixed on the rear side of the sliding frame, and the disassembly block is connected to the output shaft of the second hydraulic cylinder.
[0006] Furthermore, the disassembly opening is adapted to the disassembly block and is coaxially located.
[0007] Furthermore, a base is provided at the bottom of the gantry, a hydraulic oil station is installed on the base, and the hydraulic oil station is connected to the vertical hydraulic device and the horizontal hydraulic device.
[0008] Furthermore, a control box is provided on the portal frame, and the control box is connected to the vertical hydraulic device and the horizontal hydraulic device.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] The utility model has the following beneficial effects:
[0011] First, the position of the sliding frame is adjusted by the first hydraulic cylinder so that the disassembly port is aligned with the motor output shaft, and then the position of the clamping pulley is clamped by moving the two L-shaped plates relative to or away from each other on the fixed plate. Finally, the disassembly block is driven to move by the second hydraulic cylinder so that the motor output shaft is gradually withdrawn from the shaft hole of the pulley. The device does not require manual knocking on the pulley, which reduces the labor intensity of the operators, improves work efficiency, and reduces safety risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is the overall structure diagram of the utility model;
[0013] Figure 2 This is a side view of the second week of the utility model;
[0014] Figure 3 This is a front view of the utility model;
[0015] Figure 4 It is a cross-sectional view of the utility model;
[0016] Figure 5 This is a structural diagram of the portal frame of the utility model;
[0017] Figure 6 This is a structural diagram of the sliding frame of the utility model.
[0018] In the figure: 1. gantry; 2. sliding frame; 3. clamping assembly; 4. vertical hydraulic device; 5. fixing plate; 6. L-shaped plate; 7. disassembly port; 8. disassembly block; 9. base; 10. hydraulic oil station; 11. control box; 12. horizontal hydraulic device. DETAILED DESCRIPTION
[0019] See also Figures 1 to 6A motor pulley disassembly device includes a gantry 1, a sliding frame 2, a clamping assembly 3, a vertical hydraulic device 4 and a horizontal hydraulic device 12. The sliding frame 2 is located in the gantry 1. Slide grooves are provided on both sides of the inner wall of the gantry 1. Slide bars are provided on both sides of the sliding frame 2. The slide grooves and the slide bars are slidably matched. The clamping assembly 3 is located in the sliding frame 2 and is used to clamp and fix the pulley. The clamping assembly 3 includes a fixed plate 5 and an L-shaped plate 6. The fixed plate 5 is horizontally fixed in the sliding frame 2. The L-shaped plates 6 are provided in a group and arranged corresponding to each other. The L-shaped plates 6 are sleeved on the fixed plate 5 and can slide on the fixed plate 5. A double-headed screw is connected to the upper part of the L-shaped plate 6. Bolt, one end of the stud bolt passes through the slot through which the fixed plate 5 is opened, and the bottom of the L-shaped plate 6 is opened, and then the two ends of the stud bolt are tightened by two nuts to fix the position between the fixed plate 5 and the L-shaped plate 6. A through disassembly port 7 is opened on the fixed plate 5. Two groups of vertical hydraulic devices 4 are provided, which are respectively located on the gantry 1 and on one side of the sliding frame 2. The vertical hydraulic device 4 is specifically a hydraulic cylinder. The output shaft of the hydraulic cylinder located on the gantry 1 passes through the gantry 1 and is connected to the sliding frame 2. The output shaft of the hydraulic cylinder located on one side of the sliding frame 2 is connected with a disassembly block 8 for pushing the sliding frame 2 and the disassembly block 8 to move; the disassembly port 7 is adapted to the disassembly block 8.
[0020] The vertical hydraulic device 4 includes a first hydraulic cylinder, the output shaft of which passes through the gantry 1 and is connected to the sliding frame 2. The horizontal hydraulic device 12 includes a second hydraulic cylinder and a disassembly block 8. The second hydraulic cylinder is fixed to the rear side of the sliding frame 2, and the disassembly block 8 is connected to the output shaft of the second hydraulic cylinder.
[0021] The disassembly opening 7 is adapted to the disassembly block 8 and is coaxially located.
[0022] A base 9 is provided at the bottom of the gantry 1 , on which a hydraulic oil station 10 is installed. The hydraulic oil station 10 is connected to the vertical hydraulic device 4 and the horizontal hydraulic device 12 .
[0023] A control box 11 is provided on the gantry 1 , and the control box 11 is connected to the vertical hydraulic device 4 and the horizontal hydraulic device 12 .
[0024] The working principle of the utility model is as follows: when disassembling the motor pulley, first the motor with the pulley to be disassembled is transported between a group of L-shaped plates 6, and then the first hydraulic cylinder located on the door frame 1 is started through the control box 11 to drive the sliding frame 2 to move until the output shaft of the motor is aligned with the disassembly opening 7, and then the two L-shaped plates 6 are made to slide relatively on the fixed plate 5 until the pulley is clamped, and then the positions of the two L-shaped plates 6 are fixed by bolts arranged on the L-shaped plate 6 at this time, and finally the second hydraulic cylinder installed on one side of the sliding frame 2 is started through the control box 11 to drive the disassembly block 8 to move, so that the motor output shaft gradually withdraws from the shaft hole of the pulley and finally detaches from the pulley, thereby realizing the mutual separation of the motor and the pulley. The device does not require manual knocking on the pulley, reduces the labor intensity of the operator, improves work efficiency, and reduces safety risks.
[0025] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A motor pulley disassembly device, comprising a gantry (1), a sliding frame (2), a clamping assembly (3), a vertical hydraulic device (4) and a transverse hydraulic device (12), wherein the sliding frame (2) is located in the gantry (1) and slidably cooperates with the gantry (1), the clamping assembly (3) is located in the sliding frame (2), the vertical hydraulic device (4) is arranged on the gantry (1) and passes through the gantry (1) to be connected to the sliding frame (2), and the transverse hydraulic device (12) is arranged on the rear side of the sliding frame (2), characterized in that: The clamping assembly (3) comprises a fixed plate (5) and an L-shaped plate (6), wherein the fixed plate (5) is transversely fixed in the sliding frame (2), a group of L-shaped plates (6) are provided and arranged corresponding to each other, the L-shaped plates (6) are sleeved on the fixed plate (5) and can slide on the fixed plate (5), the L-shaped plate (6) and the fixed plate (5) can be fixed by bolts, and a through disassembly opening (7) is provided on the fixed plate (5).
2. A motor pulley disassembly device as claimed in claim 1, characterized in that: The vertical hydraulic device (4) comprises a first hydraulic cylinder, the output shaft of which passes through the portal frame (1) and is connected to the sliding frame (2); the horizontal hydraulic device (12) comprises a second hydraulic cylinder and a disassembly block (8), the second hydraulic cylinder is fixed to the rear side of the sliding frame (2), and the disassembly block (8) is connected to the output shaft of the second hydraulic cylinder.
3. A motor pulley disassembly device as claimed in claim 1, characterized in that: The disassembly opening (7) is adapted to the disassembly block (8) and is coaxially located.
4. A motor pulley disassembly device as claimed in claim 1, characterized in that: A base (9) is provided at the bottom of the portal frame (1), a hydraulic oil station (10) is installed on the base (9), and the hydraulic oil station (10) is connected to the vertical hydraulic device (4) and the horizontal hydraulic device (12).
5. A motor pulley disassembly device as claimed in claim 1, characterized in that: A control box (11) is provided on the portal frame (1), and the control box (11) is connected to the vertical hydraulic device (4) and the horizontal hydraulic device (12).