Turnover mechanism for aluminum profile machining
By designing the flip mechanism for aluminum profile processing, the automatic flip of aluminum profiles is achieved by using the flip assembly and clamping mechanism, the problems of low efficiency and poor safety caused by frequent flips during aluminum profile processing in the prior art are solved, and the processing efficiency is improved and security.
Patent Information
- Application Number
- CN202421183984.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-28
AI Technical Summary
In the prior art, aluminum profiles need to be frequently flipped during processing, resulting in frequent relaxation or tightening of fixtures, affecting processing efficiency, and increasing the risk during processing.
A flip mechanism for aluminum profile processing is designed. By setting up a flip assembly and clamping mechanism, the automatic flip of aluminum profile is achieved by using a motor and gear system to reduce manual operation.
It improves the efficiency and safety of aluminum profile processing, reduces the frequent relaxation or tightening of fixtures, and reduces the risk of manual operation.
Smart Images

Figure CN222430100U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a turnover mechanism for processing aluminum profiles, and more specifically, to a turnover mechanism for processing aluminum profiles. Background Art
[0002] Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. The production process of aluminum profiles mainly includes three processes: melting, extrusion and coloring. Among them, coloring mainly includes: oxidation, electrophoretic coating, fluorocarbon spraying, powder spraying, wood grain transfer and other processes.
[0003] Usually, extruded aluminum profiles require operations such as slotting and drilling during processing. With the development of automated equipment, automated slotting and drilling equipment has been widely used in aluminum profile processing, which can improve processing efficiency. However, since aluminum profiles need to be processed in different positions, the aluminum profiles need to be turned over during processing so that both sides can be processed. After processing one side of the aluminum profile, some current equipment requires the operator to loosen the clamp, turn the aluminum profile to the other side, and then fix the clamp again. This operation will cause the clamp to be frequently loosened or tightened, affecting processing efficiency. In addition, turning the aluminum profile in the equipment will also increase the danger during the processing. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a flipping mechanism for aluminum profile processing to solve the problem in the prior art that the operator's flipping operation on the aluminum profile will cause the clamp to be frequently loosened or tightened, thereby affecting the processing efficiency.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a turning mechanism for aluminum profile processing, comprising
[0006] Workbench;
[0007] A processing assembly, the bottom end of which is slidably mounted on the side of the workbench;
[0008] A flip assembly, the bottom of which is fixedly mounted on the top of the workbench, and the flip assembly includes a vertical plate, a rotating column, a clamping mechanism, gear one, gear two, and motor one. The bottom of the vertical plate is fixedly mounted on the top of the workbench, the outer surface of the rotating column is rotatably mounted on the inner surface of the vertical plate, the clamping mechanism is arranged on the outside of the rotating column, the middle part of gear one is fixedly mounted on the outer surface of the rotating column, the middle part of gear two is fixedly mounted on the output end of motor one, and meshes with gear one.
[0009] It also includes a dust removal component, which is arranged below the middle of the workbench.
[0010] Among them, the processing assembly includes a movable block, an electric push rod, a bracket, a cylinder, and a processing workpiece. The inner surface of the movable block is slidably installed on the side of the workbench, the side of the electric push rod is fixedly installed on the surface of the workbench, and the end is fixedly installed on the side of the movable block, the bottom end of the bracket is fixedly installed on the top of the movable block, and the cylinder is arranged on the top of the bracket, and the bottom end is fixedly installed on the top of the processing workpiece.
[0011] Among them, the clamping mechanism includes a bidirectional threaded rod, a worm wheel, a worm, a second motor, a sleeve, a connecting plate, and a splint. The middle part of the bidirectional threaded rod is rotatably mounted on the inner surface of the rotating column, the middle part of the worm wheel is fixedly mounted on the outer surface of the bidirectional threaded rod, the worm is arranged inside the rotating column and meshes with the worm wheel. The output end of the second motor is fixedly mounted on the top end of the worm, the interior of the sleeve is threadedly connected to the end of the worm wheel, and the exterior is slidably mounted on the inner surface of the rotating column, the end of the connecting plate is fixedly mounted on the side of the sleeve, and the middle part of the splint is fixedly mounted on the side of the connecting plate.
[0012] Among them, the dust removal assembly includes a supporting plate, a dust box, a dust suction pipe, a fan, and a dust reduction mechanism. The outer surface of the supporting plate is clamped and installed with the bottom of the workbench, the bottom of the dust box is fixedly installed with the top of the supporting plate, the top of the dust suction pipe is fixedly installed with the inner surface of the workbench, and the bottom is fixedly installed with the inside of the dust box. The fan is arranged on the side of the dust box, and the bottom of the dust reduction mechanism is fixedly installed with the top of the supporting plate.
[0013] Among them, the dust reduction mechanism includes a water tank, a water pump, a connecting pipe, and an atomizing nozzle group. The bottom of the water tank is fixedly installed on the top of the supporting plate, the water pump is arranged on the top of the water tank, one end of the connecting pipe is fixedly installed on the middle part of the water pump, and the other end is fixedly installed on the side of the atomizing nozzle group. The atomizing nozzle group is arranged inside the dust box.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] In the above scheme, by setting a flipping component, the aluminum profile placed in the middle is clamped and fixed by a clamping mechanism. In the subsequent processing process, motor one can be started, and gear two connected to the output end of motor one can rotate, driving the meshing gear one to rotate, so that the rotating column fixedly connected to gear two rotates, driving the aluminum profile fixed by the clamping mechanism to rotate and flip over, so that by controlling the rotation direction and angle of motor one, the flipping operation of the aluminum profile is realized, thereby improving the practicability of the device and the safety of processing, and improving the processing efficiency of the aluminum profile.
[0016] In the above scheme, by setting up a dust removal component, the fan can be started during the processing to form a negative pressure inside the dust box. Then, the waste chips generated during the processing will fall into the dust box along the dust suction pipe and be collected, thereby reducing environmental pollution. In addition, the waste chips inside the dust box can be dusted by the dust reduction mechanism to avoid secondary pollution when the waste chips inside the dust box are recycled and cleaned, thereby reducing harm to the working environment and personnel health. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the drilling processing assembly of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the flip assembly of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the dust removal component of the utility model.
[0021] [reference numerals]
[0022] 1. Workbench; 2. Processing assembly; 3. Flip assembly; 4. Dust removal assembly; 20. Movable block; 21. Electric push rod; 22. Bracket; 23. Cylinder; 24. Processing part; 30. Vertical plate; 31. Rotating column; 32. Clamping mechanism; 33. Gear 1; 34. Gear 2; 35. Motor 1; 40. Support plate; 41. Dust box; 42. Dust suction pipe; 43. Fan; 44. Dust reduction mechanism; 320. Bidirectional threaded rod; 321. Worm gear; 322. Worm; 323. Motor 2; 324. Sleeve; 325. Connecting plate; 326. Clamping plate; 440. Water tank; 441. Water pump; 442. Connecting pipe; 443. Atomizing nozzle group. DETAILED DESCRIPTION
[0023] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0024] As attached Figure 1 To Attachment Figure 4 The embodiment of the utility model provides a turning mechanism for aluminum profile processing, comprising:
[0025] Workbench 1;
[0026] A processing assembly 2, the bottom end of which is slidably mounted on the side of the workbench 1;
[0027] The flip assembly 3, the bottom of the flip assembly 3 is fixedly installed on the top of the workbench 1, and the flip assembly 3 includes a vertical plate 30, a rotating column 31, a clamping mechanism 32, a gear 1 33, a gear 2 34, and a motor 1 35. The bottom of the vertical plate 30 is fixedly installed on the top of the workbench 1, the outer surface of the rotating column 31 is rotatably installed on the inner surface of the vertical plate 30, the clamping mechanism 32 is arranged on the outside of the rotating column 31, the middle part of the gear 1 33 is fixedly installed on the outer surface of the rotating column 31, the middle part of the gear 2 34 is fixedly installed on the output end of the motor 1 35, and is meshed with the gear 1 33.
[0028] It also includes a dust removal component 4, which is arranged below the middle of the workbench 1.
[0029] The processing assembly 2 includes a movable block 20, an electric push rod 21, a bracket 22, a cylinder 23, and a processing piece 24. The inner surface of the movable block 20 is slidably mounted on the side of the workbench 1, the side of the electric push rod 21 is fixedly mounted on the surface of the workbench 1, and the end is fixedly mounted on the side of the movable block 20, the bottom end of the bracket 22 is fixedly mounted on the top of the movable block 20, and the cylinder 23 is arranged on the top of the bracket 22, and the bottom end is fixedly mounted on the top of the processing piece 24;
[0030] By setting up the processing component 2, when it is necessary to process different positions of the aluminum profile, the electric push rod 21 can be controlled to extend or contract, driving the movable block 20 connected to the end to slide along the side of the workbench 1, driving the bracket 22, the cylinder 23, and the processing part 24 to move horizontally, adjusting the processing part 24 to reach a suitable processing position, and then controlling the cylinder 23 to extend, so that the processing part 24 at the bottom moves downward, and the aluminum profile is processed by grooving, drilling, etc. through the processing part 24, thereby improving the flexibility of the device.
[0031] Among them, the clamping mechanism 32 includes a bidirectional threaded rod 320, a worm wheel 321, a worm 322, a second motor 323, a sleeve 324, a connecting plate 325, and a clamping plate 326. The middle part of the bidirectional threaded rod 320 is rotatably mounted on the inner surface of the rotating column 31, the middle part of the worm wheel 321 is fixedly mounted on the outer surface of the bidirectional threaded rod 320, the worm 322 is arranged inside the rotating column 31 and is meshed with the worm wheel 321. The output end of the second motor 323 is fixedly mounted on the top end of the worm 322, the interior of the sleeve 324 is threadedly connected to the end of the worm wheel 321, and the exterior is slidably mounted on the inner surface of the rotating column 31, the end of the connecting plate 325 is fixedly mounted on the side of the sleeve 324, and the middle part of the clamping plate 326 is fixedly mounted on the side of the connecting plate 325.
[0032] Among them, the dust removal component 4 includes a supporting plate 40, a dust box 41, a dust suction pipe 42, a fan 43, and a dust reduction mechanism 44. The outer surface of the supporting plate 40 is clamped and installed with the bottom of the workbench 1, the bottom of the dust box 41 is fixedly installed with the top of the supporting plate 40, the top of the dust suction pipe 42 is fixedly installed with the inner surface of the workbench 1, and the bottom is fixedly installed with the inside of the dust box 41, the fan 43 is arranged on the side of the dust box 41, and the bottom of the dust reduction mechanism 44 is fixedly installed with the top of the supporting plate 40.
[0033] The dust suppression mechanism 44 includes a water tank 440, a water pump 441, a connecting pipe 442, and an atomizing nozzle group 443. The bottom of the water tank 440 is fixedly installed with the top of the supporting plate 40, the water pump 441 is arranged on the top of the water tank 440, one end of the connecting pipe 442 is fixedly installed with the middle of the water pump 441, and the other end is fixedly installed with the side of the atomizing nozzle group 443, and the atomizing nozzle group 443 is arranged inside the dust box 41;
[0034] By setting up the dust reduction mechanism 44, when the dust removal component 4 is performing dust collection work, the water pump 441 is started, and the clean water inside the water tank 440 is pumped into the connecting pipe 442 and flows into the atomizing nozzle group 443. The clean water is atomized by the atomizing nozzle group 443, so that the sucked waste debris is sprayed with water mist to achieve the dust reduction effect.
[0035] The working process of the utility model is as follows:
[0036] First, the aluminum profile to be processed is placed in the middle of the flip assembly 3 so that the end is in contact with the rotating column 31, and then the motor 2 323 is started to drive the worm 322 and the worm wheel 321 meshing with the worm 322 to rotate, and the bidirectional threaded rod 320 installed in the middle of the worm wheel 321 rotates, and the sleeve 324 threadedly connected at both ends of the bidirectional threaded rod 320 moves along the inside of the rotating column 31, driving the connecting plate 325 and the clamping plate 326 installed on both sides to move toward the middle of the rotating column 31, so as to clamp and fix the aluminum profile placed in the middle. In the subsequent processing process, the motor 1 35 can be started, and the gear 2 34 connected to the output end of the motor 1 35 rotates, driving the meshing gear 1 33 to rotate, so that the rotating column 31 fixedly connected to the gear 2 34 rotates, and drives the aluminum profile fixed by the clamping mechanism 32 to rotate and flip over, so that by controlling the rotation direction and angle of the motor 1 35, the flipping operation of the aluminum profile is realized, the practicality of the device and the processing safety are improved, and the processing efficiency of the aluminum profile is improved;
[0037] During the processing, the fan 43 can be started to form a negative pressure inside the dust box 41. Then, the waste chips generated during the processing will fall into the dust box 41 along the dust suction pipe 42 for collection, thereby reducing environmental pollution. In addition, the waste chips inside the dust box 41 can be dusted by the dust reduction mechanism 44 to avoid secondary pollution when the waste chips inside the dust box 41 are recycled and cleaned, thereby reducing harm to the working environment and personnel health.
[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0039] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0040] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A turning mechanism for aluminum profile processing, characterized in that: include Workbench (1); A processing assembly (2), the bottom end of the processing assembly (2) being slidably mounted on the side of the workbench (1); A flip assembly (3), wherein the bottom of the flip assembly (3) is fixedly mounted on the top of the workbench (1), and the flip assembly (3) comprises a vertical plate (30), a rotating column (31), a clamping mechanism (32), a gear 1 (33), a gear 2 (34), and a motor 1 (35). The bottom of the vertical plate (30) is fixedly mounted on the top of the workbench (1), the outer surface of the rotating column (31) is rotatably mounted on the inner surface of the vertical plate (30), the clamping mechanism (32) is arranged on the outside of the rotating column (31), the middle part of the gear 1 (33) is fixedly mounted on the outer surface of the rotating column (31), and the middle part of the gear 2 (34) is fixedly mounted on the output end of the motor 1 (35), and meshes with the gear 1 (33).
2. The turning mechanism for aluminum profile processing according to claim 1, characterized in that: It also comprises a dust removal component (4), which is arranged below the middle part of the workbench (1).
3. The turning mechanism for aluminum profile processing according to claim 1, characterized in that: The processing assembly (2) comprises a movable block (20), an electric push rod (21), a bracket (22), a cylinder (23), and a processing piece (24); the inner surface of the movable block (20) is slidably mounted on the side of the workbench (1); the side of the electric push rod (21) is fixedly mounted on the surface of the workbench (1), and the end is fixedly mounted on the side of the movable block (20); the bottom end of the bracket (22) is fixedly mounted on the top of the movable block (20); and the cylinder (23) is arranged on the top of the bracket (22), and the bottom end is fixedly mounted on the top of the processing piece (24).
4. The turning mechanism for aluminum profile processing according to claim 1, characterized in that: The clamping mechanism (32) comprises a bidirectional threaded rod (320), a worm wheel (321), a worm (322), a second motor (323), a sleeve (324), a connecting plate (325), and a clamping plate (326); the middle portion of the bidirectional threaded rod (320) is rotatably mounted on the inner surface of the rotating column (31); the middle portion of the worm wheel (321) is fixedly mounted on the outer surface of the bidirectional threaded rod (320); and the worm (322) is arranged on the rotating column (31 ) and meshes with the worm wheel (321); the output end of the motor 2 (323) is fixedly mounted on the top end of the worm (322); the interior of the sleeve (324) is threadedly connected to the end of the worm wheel (321), and the exterior is slidably mounted on the inner surface of the rotating column (31); the end of the connecting plate (325) is fixedly mounted on the side of the sleeve (324), and the middle of the clamping plate (326) is fixedly mounted on the side of the connecting plate (325).
5. The turning mechanism for aluminum profile processing according to claim 2, characterized in that: The dust removal assembly (4) comprises a supporting plate (40), a dust box (41), a dust suction pipe (42), a fan (43), and a dust reduction mechanism (44); the outer surface of the supporting plate (40) is mounted by snap-fitting with the bottom of the workbench (1); the bottom of the dust box (41) is fixedly mounted on the top of the supporting plate (40); the top of the dust suction pipe (42) is fixedly mounted on the inner surface of the workbench (1), and the bottom is fixedly mounted inside the dust box (41); the fan (43) is arranged on the side of the dust box (41); and the bottom of the dust reduction mechanism (44) is fixedly mounted on the top of the supporting plate (40).
6. The turning mechanism for aluminum profile processing according to claim 5, characterized in that: The dust reduction mechanism (44) comprises a water tank (440), a water pump (441), a connecting pipe (442), and an atomizing nozzle group (443); the bottom of the water tank (440) is fixedly mounted on the top of the supporting plate (40); the water pump (441) is arranged on the top of the water tank (440); one end of the connecting pipe (442) is fixedly mounted on the middle of the water pump (441), and the other end is fixedly mounted on the side of the atomizing nozzle group (443); and the atomizing nozzle group (443) is arranged inside the dust box (41).