Machining device for roller production

By designing waste cleaning components and turning and grinding components in the roll processing device, the problem of waste flying during the processing process is solved, self-cleaning and efficient processing are achieved, and safety and work efficiency are improved.

CN222430112UActive Publication Date: 2025-02-07WUXI MINGCHANG ROLLER CO LTD
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Patent Information

Application Number
CN202420108933.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2025-02-07
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

The waste generated by the existing roll processing equipment during the processing process will fly everywhere and be difficult to store, which increases the worker's labor and poses a certain risk.

Method used

A processing device for roll production is designed, including a waste cleaning assembly and a turning and grinding assembly. The waste cleaning assembly blows waste into the waste frame through the air pump and air conduit system to achieve self-cleaning; the turning and grinding assembly realizes turning and grinding of the roll through the motor and pneumatic telescopic rod.

Benefits of technology

It effectively avoids the flying of waste, simplifies the cleaning and storage process, reduces the labor of workers, and improves the safety of the processing process, while shortens the processing time of the roll and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222430112U_ABST
Patent Text Reader

Abstract

The utility model discloses a machining device for roller production, which comprises a machining frame, a waste cleaning assembly is arranged on one side of the machining frame, the waste cleaning assembly comprises an air pump, an air guide pipe is fixedly mounted on the outer surface of the upper end of the air pump, and a gas bin is fixedly mounted on the outer surface of one end of the air guide pipe. A gas outlet is fixedly formed in the outer surface of one side of the gas bin, a waste frame is arranged on one side of the gas pump, a first sliding rod is arranged on one side of the waste frame, and a first lead screw is arranged on the other side of the waste frame. And the air outlets are formed in the machining frame in a row and incline downwards, sprayed air enables waste generated by machining of the device to fall into the waste frame, by means of the structure, cleaning and storage of the waste are greatly facilitated, the labor amount of workers is reduced, and the machining safety of the device is improved to a certain degree.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller processing, and more specifically, to a processing device for roller production. Background Art

[0002] The roller is mainly composed of three parts: the roller body, the roller neck and the shaft head. The roller body is the middle part of the roller that actually participates in rolling the metal. It has a smooth cylindrical or grooved surface. The roller neck is installed in the bearing and transmits the rolling force to the machine through the bearing seat and the pressing device. The roller is an important part of the rolling mill. The pressure generated by a pair or a group of rollers rolling is used to roll the steel. The roller production and processing device is a device used to produce rollers. After the rollers are formed, the rollers need to be turned to remove the surface. The existing roller turning is mainly performed by lathe surface processing, and then polishing is performed after the processing is completed. This type of device will generate a large amount of waste during the turning process, and these wastes can be recycled, so we need to collect them. However, the waste generated by this type of device during the processing will fly everywhere, making it difficult to collect these wastes after the work is completed, which invisibly increases the labor of the workers, and the flying waste during the processing of the device is dangerous. In order to solve the shortcomings of the prior art, we propose a processing device for roller production. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a processing device for roller production to solve the problem that the waste generated during the processing of the device will fly everywhere, making it difficult to collect the waste after the work is completed, which invisibly increases the workload of the workers, and the flying waste during the processing of the device poses a certain risk.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a processing device for roller production, comprising a processing frame, a baffle is slidably connected to the inner wall of one side of the processing frame, a waste cleaning component is arranged on one side of the processing frame, a turning and grinding component is arranged inside the processing frame, and a support block is fixedly installed on the outer surface of one side of the processing frame;

[0005] The waste cleaning assembly includes an air pump, an air guide tube is fixedly installed on the outer surface of the upper end of the air pump, a gas bin is fixedly installed on the outer surface of one end of the air guide tube, an air outlet is fixedly installed on the outer surface of one side of the gas bin, a waste frame is arranged on one side of the air pump, a No. 1 slide rod is arranged on one side of the waste frame, and a No. 1 screw rod is arranged on the other side of the waste frame.

[0006] Among them, the air pump is fixedly installed on the outer surface of one side of the processing frame, the gas chamber is fixedly installed on the outer surface of one side of the processing frame and is located above the air pump, the air outlet is fixedly installed on the inner wall of the processing frame, the waste frame is slidably connected to the bottom of the inner cavity of the processing frame, the No. 1 slide rod is fixedly installed inside one side of the processing frame, the No. 1 screw rod is fixedly installed inside the other side of the processing frame, and the No. 4 motor is fixedly installed on the inner wall of the processing frame.

[0007] The outer wall of the base is provided with a fixing device, and the outer wall of the other side of the base is slidably connected with a pin mechanism, and the inner wall of the pin mechanism is threadedly connected with a No. 2 screw rod, and the outer surface of one end of the No. 2 screw rod is fixedly installed with a No. 1 motor, the upper outer surface of the base is located between the fixed mounting mechanism and the pin mechanism and is slidably connected with a turning mechanism, the inner wall of the turning mechanism is threadedly connected with a No. 3 screw rod, the outer surface of one end of the No. 3 screw rod is fixedly installed with a No. 2 motor, and the other end of the No. 3 screw rod is rotatably connected with an auxiliary block, a mounting plate is arranged above the base, and two pneumatic telescopic rods are symmetrically arranged on the lower outer surface of the mounting plate, and two sliding blocks are fixedly installed on the lower end outer surfaces of the two pneumatic telescopic rods, the inner wall of one sliding block is slidably connected with the No. 2 sliding block, and the inner wall of the other sliding block is threadedly connected with a No. 4 screw rod, the outer surface of one end of the No. 4 screw rod is fixedly installed with the No. 3 motor, and the lower outer surface of the mounting plate is fixedly installed with a grinding piece.

[0008] Among them, the base is fixedly installed on the inner wall of the processing frame, one end of the No. 2 screw rod is rotatably connected to the inner wall of the fixed installation mechanism, the No. 1 motor is fixedly installed on the upper end outer surface of the support block, the No. 2 motor is fixedly installed on the upper side outer surface of the base, the No. 2 slide bar is fixedly installed on the inner wall of the processing frame, one end of the No. 4 screw rod is rotatably connected to the inner wall of the processing frame, and the No. 3 motor is detachably installed on the inner wall of the processing frame.

[0009] The air outlet is arranged through an inner wall of one side of the processing frame, and the opening of the air outlet is inclined downward.

[0010] The base is arranged on the upper side of the waste frame, and the width of the base is smaller than the width of the waste frame.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model provides a waste cleaning component, including an air pump. The air pump is started to allow gas to pass through the air guide pipe to reach the inside of the gas bin, and then the gas is ejected from the air outlet. The air outlet is arranged in a row inside the processing frame and tilted downward. The ejected gas causes the waste generated by the device processing to fall into the inside of the waste frame. After the work is completed, the waste frame can be taken out. With the above structure, the air pump and the waste frame are arranged, and the self-cleaning function of the device is realized, which avoids the waste from flying everywhere, greatly facilitates the cleaning and storage of the waste, reduces the labor of the workers, and improves the safety of the device processing to a certain extent.

[0013] The utility model uses a turning and grinding component, including a base. First, one end of the roller is fixed by a fixed installation mechanism, and then a No. 1 motor is started to rotate a No. 2 screw rod to drive the ejector mechanism to slide so that the ejector mechanism supports the roller. Then, the fixed installation mechanism is started to rotate the roller at a high speed. At this time, the turning mechanism is adjusted to turn the surface of the roller. At the same time, the No. 2 motor is started to rotate a No. 3 screw rod to drive the turning mechanism to move at a uniform speed. Then, the pneumatic telescopic rod is started to drive the mounting plate to move downward, so that the grinding piece contacts the roller surface after turning. At the same time, the No. 3 motor is started to make the grinding piece move at a uniform speed. By utilizing the above structure, the turning and grinding functions of the device are realized at the same time, which greatly shortens the processing time of the roller and improves the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall internal structure of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the waste cleaning component of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the turning and grinding assembly of the utility model.

[0018] [reference numerals]

[0019] 1. Processing frame; 2. Baffle; 3. Waste cleaning assembly; 4. Turning and grinding assembly; 5. Support block; 31. Air pump; 32. Air guide tube; 33. Gas chamber; 34. Air outlet; 35. Waste frame; 36. Slide bar No. 1; 37. Screw bar No. 1; 41. Base; 42. Fixed installation mechanism; 43. Ejector mechanism; 44. Screw bar No. 2; 45. Motor No. 1; 46. Turning mechanism; 47. Screw bar No. 3; 48. Motor No. 2; 49. Mounting plate; 401. Pneumatic telescopic rod; 402. Slider; 403. Slide bar No. 2; 404. Screw bar No. 4; 405. Motor No. 3; 406. Grinding parts. DETAILED DESCRIPTION

[0020] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0021] As attached Figure 1 To Attachment Figure 4 The embodiment of the utility model provides a processing device for roller production, comprising a processing frame 1, a baffle 2 is slidably connected to the inner wall of one side of the processing frame 1, a waste cleaning component 3 is arranged on one side of the processing frame 1, a turning and grinding component 4 is arranged inside the processing frame 1, and a support block 5 is fixedly installed on the outer surface of one side of the processing frame 1;

[0022] The waste cleaning assembly 3 includes an air pump 31, an air guide tube 32 is fixedly installed on the outer surface of the upper end of the air pump 31, a gas bin 33 is fixedly installed on the outer surface of one end of the air guide tube 32, an air outlet 34 is fixedly installed on the outer surface of one side of the gas bin 33, a waste frame 35 is arranged on one side of the air pump 31, a No. 1 slide rod 36 is arranged on one side of the waste frame 35, and a No. 1 screw rod 37 is arranged on the other side of the waste frame 35.

[0023] Among them, the air pump 31 is fixedly installed on the outer surface of one side of the processing frame 1, the gas chamber 33 is fixedly installed on the outer surface of one side of the processing frame 1 and is located above the air pump 31, the air outlet 34 is fixedly installed on the inner wall of the processing frame 1, the waste frame 35 is slidably connected to the bottom of the inner cavity of the processing frame 1, the No. 1 slide bar 36 is fixedly installed inside one side of the processing frame 1, the No. 1 screw rod 37 is fixedly installed inside the other side of the processing frame 1, and the No. 4 motor is fixedly installed on the inner wall of the processing frame 1;

[0024] By starting the air pump 31, the gas passes through the air duct 32 to the inside of the gas bin 33, and then the gas is ejected from the gas outlet 34. The gas outlet 34 is arranged in a row inside the processing frame 1 and tilted downward. The ejected gas causes the waste generated by the device processing to fall into the waste frame 35. After the work is completed, the waste frame 35 can be taken out.

[0025] The turning and grinding assembly 4 includes a base 41, a fixed installation mechanism 42 is detachably installed on the outer wall of one side of the base 41, a thimble mechanism 43 is slidably connected to the outer wall of the other side of the base 41, a second screw rod 44 is threadedly connected to the inner wall of the thimble mechanism 43, a first motor 45 is fixedly installed on the outer surface of one end of the second screw rod 44, and a turning mechanism 46 is slidably connected to the upper outer surface of the base 41 between the fixed installation mechanism 42 and the thimble mechanism 43, a third screw rod 47 is threadedly connected to the inner wall of the turning mechanism 46, and a second motor 45 is fixedly installed on the outer surface of one end of the third screw rod 47 48. The other end of the No. 3 screw rod 47 is rotatably connected to an auxiliary block, and a mounting plate 49 is arranged above the base 41. Two pneumatic telescopic rods 401 are symmetrically arranged on the lower outer surface of the mounting plate 49. Two sliders 402 are fixedly installed on the lower end outer surfaces of the two pneumatic telescopic rods 401. The inner wall of one slider 402 is slidably connected to the No. 2 slider 403, and the inner wall of the other slider 402 is threadedly connected to the No. 4 screw rod 404. A No. 3 motor 405 is fixedly installed on the outer surface of one end of the No. 4 screw rod 404, and a polishing piece 406 is fixedly installed on the lower outer surface of the mounting plate 49.

[0026] Among them, the base 41 is fixedly mounted on the inner wall of the processing frame 1, one end of the No. 2 screw rod 44 is rotatably connected to the inner wall of the fixed mounting mechanism 42, the No. 1 motor 45 is fixedly mounted on the upper outer surface of the support block 5, the No. 2 motor 48 is fixedly mounted on the upper outer surface of the base 41, the No. 2 slide bar 403 is fixedly mounted on the inner wall of the processing frame 1, one end of the No. 4 screw rod 404 is rotatably connected to the inner wall of the processing frame 1, and the No. 3 motor 405 is detachably mounted on the inner wall of the processing frame 1;

[0027] By fixing one end of the roller through the fixed installation mechanism 42, and then starting the No. 1 motor 45 to rotate the No. 2 screw rod 44 to drive the ejector mechanism 43 to slide so that the ejector mechanism 43 supports the roller, and then starting the fixed installation mechanism 42 to make the roller rotate at high speed, at this time, adjust the turning mechanism 46 to turn the roller surface, and at the same time start the No. 2 motor 48 to rotate the No. 3 screw rod 47 to drive the turning mechanism 46 to move at a uniform speed, and then start the pneumatic telescopic rod 401 to drive the mounting plate 49 to move downward, so that the grinding piece 406 contacts the roller surface after turning, and at the same time start the No. 3 motor 405 to make the grinding piece 406 move at a uniform speed.

[0028] The air outlet 34 is disposed through an inner wall of one side of the processing frame 1 , and the opening of the air outlet 34 is inclined downward.

[0029] The base 41 is disposed on the upper side of the waste frame 35 , and the width of the base 41 is smaller than the width of the waste frame 35 .

[0030] The working process of the utility model is as follows:

[0031] First, place the device in a suitable working area, start the No. 4 motor to rotate the No. 1 screw rod 37 to drive the baffle 2 to slide upward on the inner wall of the processing frame 1, then fix one end of the roller through the fixed installation mechanism 42, and then start the No. 1 motor 45 to rotate the No. 2 screw rod 44 to drive the ejector mechanism 43 to slide so that the ejector mechanism 43 can support the roller, and then start the fixed installation mechanism 42 to make the roller rotate at high speed. At this time, adjust the turning mechanism 46 to turn the roller surface, and at the same time start the No. 2 motor 48 to rotate the No. 3 screw rod 47 to drive the turning mechanism 46 to move at a uniform speed, and then start the gas The movable telescopic rod 401 drives the mounting plate 49 to move downward, so that the grinding piece 406 contacts the surface of the roller after turning. At the same time, the No. 3 motor 405 is started to make the grinding piece 406 slide at a uniform speed on the outer surface of the No. 2 slide bar 403 through the slider 402. Then the air pump 31 is started to make the gas pass through the air guide pipe 32 to reach the inside of the gas bin 33, and then the gas is ejected from the air outlet 34. The air outlet 34 is arranged in a row inside the processing frame 1 and tilted downward. The ejected gas causes the waste generated by the device processing to fall into the waste frame 35. After the work is completed, the waste frame 35 can be taken out.

[0032] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0033] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A processing device for roller production, comprising a processing frame (1), characterized in that: A baffle (2) is slidably connected to the inner wall of one side of the processing frame (1), a waste cleaning assembly (3) is arranged on one side of the processing frame (1), a turning and grinding assembly (4) is arranged inside the processing frame (1), and a support block (5) is fixedly installed on the outer surface of one side of the processing frame (1); The waste cleaning assembly (3) comprises an air pump (31), an air guide tube (32) is fixedly mounted on the outer surface of the upper end of the air pump (31), a gas bin (33) is fixedly mounted on the outer surface of one end of the air guide tube (32), an air outlet (34) is fixedly mounted on the outer surface of one side of the gas bin (33), a waste frame (35) is arranged on one side of the air pump (31), a first slide bar (36) is arranged on one side of the waste frame (35), and a first screw rod (37) is arranged on the other side of the waste frame (35).

2. A processing device for roller production according to claim 1, characterized in that: The air pump (31) is fixedly mounted on the outer surface of one side of the processing frame (1), the gas chamber (33) is fixedly mounted on the outer surface of one side of the processing frame (1) and is located above the air pump (31), the air outlet (34) is fixedly mounted on the inner wall of the processing frame (1), the waste frame (35) is slidably connected to the bottom of the inner cavity of the processing frame (1), the No. 1 slide bar (36) is fixedly mounted inside one side of the processing frame (1), the No. 1 screw rod (37) is fixedly mounted inside the other side of the processing frame (1), and the inner wall of the processing frame (1) is fixedly mounted with a No. 4 motor.

3. A processing device for roller production according to claim 1, characterized in that: The turning and grinding assembly (4) comprises a base (41), a fixed installation mechanism (42) is detachably installed on one side outer wall of the base (41), a thimble mechanism (43) is slidably connected to the other side outer wall of the base (41), a second screw rod (44) is threadedly connected to the inner wall of the thimble mechanism (43), a first motor (45) is fixedly installed on the outer surface of one end of the second screw rod (44), a turning mechanism (46) is slidably connected to the upper side outer surface of the base (41) between the fixed installation mechanism (42) and the thimble mechanism (43), a third screw rod (47) is threadedly connected to the inner wall of the turning mechanism (46), and a second motor (45) is fixedly installed on the outer surface of one end of the third screw rod (47). (48), the other end of the third screw rod (47) is rotatably connected to an auxiliary block, a mounting plate (49) is arranged above the base (41), and two pneumatic telescopic rods (401) are symmetrically arranged on the lower outer surface of the mounting plate (49), and two sliders (402) are fixedly installed on the lower end outer surfaces of the two pneumatic telescopic rods (401), the inner wall of one slider (402) is slidably connected to the second slider (403), and the inner wall of the other slider (402) is threadedly connected to the fourth screw rod (404), the outer surface of one end of the fourth screw rod (404) is fixedly installed with a third motor (405), and the lower outer surface of the mounting plate (49) is fixedly installed with a grinding piece (406).

4. A processing device for roller production according to claim 3, characterized in that: The base (41) is fixedly mounted on the inner wall of the processing frame (1), one end of the No. 2 screw rod (44) is rotatably connected to the inner wall of the fixed mounting mechanism (42), the No. 1 motor (45) is fixedly mounted on the upper outer surface of the support block (5), the No. 2 motor (48) is fixedly mounted on the upper outer surface of the base (41), the No. 2 slide bar (403) is fixedly mounted on the inner wall of the processing frame (1), one end of the No. 4 screw rod (404) is rotatably connected to the inner wall of the processing frame (1), and the No. 3 motor (405) is detachably mounted on the inner wall of the processing frame (1).

5. A processing device for roller production according to claim 1, characterized in that: The air outlet (34) is arranged through an inner wall of one side of the processing frame (1), and the opening of the air outlet (34) is inclined downward.

6. A processing device for roller production according to claim 3, characterized in that: The base (41) is arranged on the upper side of the waste frame (35), and the width of the base (41) is smaller than the width of the waste frame (35).