Automatic deburring device for turbocharged product
By designing an automatic deburring device, using technical means such as drive motors, electric push rods and airbags, the problem of insufficient contact between the turbine shell surface and the polishing part is solved, and efficient deburring and extension of the device service life is achieved.
Patent Information
- Application Number
- CN202420207274.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The prior art is difficult to achieve sufficient contact between the turbine shell surface and the grinding part, and it is impossible to efficiently polish and remove burrs of multiple turbine shells.
An automatic deburring device for turbocharged products is designed, using a driving motor to drive the rotary shaft and pulley system. The deburring device is moved up and down within a certain range through an electric push rod and a limit telescopic rod, and the grinding block can be partially made through an airbag. Float up and down to ensure full contact with the turbine housing.
The turbine shell and the polishing part are fully contacted, the efficiency and accuracy of deburring are improved, the turbine shell can be effectively prevented from being damaged, and the service life of the device is extended.
Smart Images

Figure CN222430220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of turbine processing equipment, in particular to an automatic deburring device for turbocharged products. Background Art
[0002] In the manufacturing process of turbine casing, burrs are an inevitable problem, which will affect the product quality and performance. Therefore, deburring is a necessary step in the manufacturing process of turbine casing. Burrs are small metal burrs or sharp edges generated during the processing, which will leave some sharp protrusions on the surface of turbine casing. These burrs will cause the surface of turbine casing to be rough, affect the performance of turbine, and also affect the service life of turbine casing. In order to ensure the quality and performance of turbine casing, burrs must be removed thoroughly. Deburring the turbine casing is an important step in the manufacturing process of turbine casing. Different deburring methods are suitable for different materials and shapes of turbine casing, and need to be selected and controlled according to actual conditions.
[0003] The utility model with authorization announcement number CN213828286U discloses an auxiliary clamp for deburring a turbine disk. The utility model uses a friction lifting device to make the front end grinding brush descend and contact the turbine disk. The grinding motor drives the front end grinding brush to rotate to grind and deburr the turbine disk.
[0004] The above-mentioned device can achieve the purpose of grinding and deburring the turbine shell, but when grinding the turbine shell, the grinding part cannot fully contact the outer wall of the turbine shell. The shock-absorbing spring alone cannot achieve full contact between the turbine shell and the grinding part. At the same time, there is no way to grind multiple turbine shells. Therefore, an efficient grinding and deburring device is needed. Utility Model Content
[0005] The utility model aims to provide an automatic deburring device for turbocharged products to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An automatic deburring device for turbocharged products comprises a base, wherein brackets are fixedly arranged at the four corners of the lower end surface of the base, a driving motor is fixedly arranged at the upper part of the bracket at the right rear side of the base, a square groove is opened on the upper panel of the base, a rubber pad is arranged inside the square groove, a rotating shaft is rotatably arranged through the middle of the square groove, a pulley is arranged at the lower end of the rotating shaft, and the pulley is connected to the output shaft of the driving motor through a belt, a placing disk is arranged at the upper end of the rotating shaft, and the placing disk is connected to the rotating shaft key, and the placing disk is arranged on the upper part The plate is provided with a plurality of turbine grooves, and sliding rods are fixedly provided at the four corners of the upper end surface of the base, and a top seat is fixedly provided at the end of the sliding rod. A sliding seat is slidably provided on the sliding rod between the base and the top seat, and an electric push rod is fixedly provided in the middle of the lower end surface of the top seat, and the end of the electric push rod is fixedly connected to the middle of the upper end surface of the sliding seat. A deburring device is provided under the sliding seat, and the sliding seat and the deburring device are connected by a plurality of limiting telescopic rods. A dust cover is provided on the outside of the deburring device, and the dust cover is fixedly connected to the lower end surface of the sliding seat.
[0008] As a further solution of the utility model: a slope is arranged in the square groove, a sewage pipe is arranged at the bottom of the slope on the inner side of the rubber pad and the sewage pipe runs through the base, and a valve is arranged on the sewage pipe.
[0009] As a further solution of the utility model: a spring is arranged on the outside of the limiting telescopic rod.
[0010] As a further solution of the utility model: an inner sliding cover is slidably arranged in the dust cover, an I-shaped groove is opened in the middle of the left and right panels of the dust cover, a handle is arranged in the I-shaped groove and the end of the handle is fixedly connected to the inner sliding cover.
[0011] As a further solution of the utility model: the dust cover and the inner sliding cover are made of transparent material.
[0012] As a further solution of the utility model: the deburring device includes a fixed plate, a plurality of air bags are fixedly arranged on the lower end surface of the fixed plate, and a grinding block is arranged below the air bags.
[0013] As a further solution of the utility model: the placement plate is a replaceable structure, and the airbag and the grinding block are replaceable structures with the fixed plate.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The device is powered by a driving motor, and the slope facilitates cleaning of the upper surface of the base and the placement plate, which is discharged to the outside through the sewage pipe and valve. At the same time, the placement plate is a replaceable structure, which is convenient for replacing placement plates of different specifications, thereby expanding the scope of application of the device;
[0016] 2. The electric push rod is used to make the sliding seat slide up and down along the sliding rod. The limit telescopic rod and the spring cooperate to make the deburring device move up and down within a certain range to prevent the turbine shell body from being damaged when deburring the turbine shell. At the same time, the dust cover, inner sliding cover and rubber pad cooperate to prevent dust from overflowing when deburring the turbine shell. The deburring status can also be observed through the dust cover and the inner sliding cover.
[0017] 3. The airbag allows the grinding block to float up and down partially, so that the grinding block can fully contact the turbine shell, and then the turbine shell can be fully deburred. At the same time, the airbag and the grinding block can be replaced to improve the grinding efficiency of the turbine shell and extend the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the utility model.
[0019] Figure 2 It is a schematic diagram of the main structure of an embodiment of the utility model.
[0020] Figure 3 It is a side structural schematic diagram of an embodiment of the utility model.
[0021] Figure 4 It is a schematic cross-sectional structure diagram of an embodiment of the utility model.
[0022] Figure 5 It is a partial exploded view of the deburring device in the embodiment of the utility model.
[0023] Notes on the accompanying drawings: 1. Bracket; 2. Driving motor; 3. Base; 4. Placement plate; 41. Turbine groove; 5. Sliding rod; 6. Dust cover; 61. Inner sliding cover; 7. Sliding seat; 8. Top seat; 9. Drain pipe; 10. Valve; 11. Electric push rod; 12. Handle; 13. Deburring device; 131. Fixed plate; 132. Airbag; 133. Grinding block; 14. Limit telescopic rod; 15. Spring; 16. Rubber pad. DETAILED DESCRIPTION
[0024] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.
[0025] Example
[0026] See also Figures 1 to 5In the embodiment of the utility model, a turbocharged product automatic deburring device includes a base 3, the four corners of the lower end surface of the base 3 are respectively fixedly provided with brackets 1, a driving motor 2 is fixedly provided on the upper part of the bracket 1 on the right rear side of the base 3, a square groove is opened on the upper panel of the base 3, a slope is provided in the square groove, a rubber pad 16 is provided inside the slope, a drain pipe 9 is provided at the bottom of the slope, the drain pipe 9 passes through the base 3, a valve 10 is provided on the drain pipe 9, and the middle part of the slope passes through the base 3 is rotatably provided with a rotating shaft, a pulley is provided at the lower end of the rotating shaft, and the pulley is connected to the output shaft of the driving motor 2 through a belt, a placement plate 4 is provided at the upper end of the rotating shaft, and the placement plate 4 is key-connected to the rotating shaft, and a plurality of turbine grooves 41 are opened on the upper panel of the placement plate 4, and the driving motor 2 provides power for the device, and the slope is convenient for cleaning the upper surface of the base 3 and the placement plate 4, and the waste is discharged to the outside through the sewage pipe 9 and the valve 10, and the placement plate 4 is a replaceable structure, which is convenient for replacing the placement plates 4 of different specifications, thereby expanding the application range of the device.
[0027] Slide rods 5 are fixedly provided at the four corners of the upper end surface of the base 3, and a top seat 8 is fixedly provided at the end of the slide rod 5. A sliding seat 7 is slidably provided on the slide rod 5 between the base 3 and the top seat 8. An electric push rod 11 is fixedly provided in the middle of the lower end surface of the top seat 8, and the end of the electric push rod 11 is fixedly connected to the middle of the upper end surface of the sliding seat 7. A deburring device 13 is provided below the sliding seat 7, and the sliding seat 7 and the deburring device 13 are connected by a plurality of limiting telescopic rods 14. A spring 15 is provided on the outside of the limiting telescopic rod 14. A dust cover 6 is provided on the outside of the deburring device 13, and the dust cover 6 is fixedly connected to the lower end surface of the sliding seat 7. A sliding device 13 is provided inside the dust cover 6. An inner sliding cover 61 is provided, and an I-shaped groove is provided in the middle of the left and right panels of the dust cover 6. A handle 12 is provided in the I-shaped groove, and the end of the handle 12 is fixedly connected to the inner sliding cover 61. The dust cover 6 and the inner sliding cover 61 are made of transparent material. The sliding seat 7 is allowed to slide up and down along the sliding rod 5 through the electric push rod 11. The limiting telescopic rod 14 and the spring 15 cooperate to make the deburring device 13 move up and down within a certain range to prevent damage to the turbine shell body when deburring the turbine shell. At the same time, the dust cover 6, the inner sliding cover 61 and the rubber pad 16 cooperate to prevent dust from overflowing when deburring the turbine shell, and the deburring condition can also be observed through the dust cover 6 and the inner sliding cover 61.
[0028] The deburring device 13 includes a fixed plate 131, and a plurality of air bags 132 are fixedly arranged on the lower end surface of the fixed plate 131. A grinding block 133 is arranged below the air bags 132. The grinding block 133 is made of soft material. The air bags 132, the grinding block 133 and the fixed plate 131 are replaceable structures. The grinding block 133 can partially float up and down through the air bags 132, so that the grinding block 133 is in full contact with the turbine shell, and the turbine shell can be fully deburred. At the same time, the air bags 132 and the grinding block 133 can be replaced to improve the grinding efficiency of the turbine shell and extend the service life of the device.
[0029] When the device is in use, the turbine shell is placed in the turbine groove 41, and the electric push rod 11 pushes the sliding seat 7, the dust cover 6, the limiting telescopic rod 14, the spring 15 and the deburring device 13 to fall. When the limiting telescopic rod 14 and the spring 15 are compressed, the electric push rod 11 stops running, and then the inner sliding cover 61 is allowed to fall through the handle 12, fully contacting with the rubber pad 16 to form a relatively closed space, and the driving motor 2 is started to rotate the placement plate 4, and then the turbine shell can be polished and deburred. After the polishing is completed, the inner sliding cover 61 is reset, the electric push rod 11 rises, and then the turbine shell in the turbine groove 41 is turned over, and the above steps are repeated. When cleaning is required, the metal dust is discharged to the outside through the drain pipe 9.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automatic deburring device for turbocharged products, comprising a base (3), characterized in that: The four corners of the lower end surface of the base (3) are respectively fixedly provided with brackets (1), and a driving motor (2) is fixedly provided on the upper part of the bracket (1) at the right rear side of the base (3). The upper panel of the base (3) is provided with a square groove, and a rubber pad (16) is provided inside the square groove. A rotating shaft is rotatably provided in the middle of the square groove through the base (3), and a pulley is provided at the lower end of the rotating shaft. The pulley is connected to the output shaft of the driving motor (2) through a belt. A placement disk (4) is provided at the upper end of the rotating shaft, and the placement disk (4) is connected to the rotating shaft key. A plurality of turbine grooves (41) are provided on the upper panel of the placement disk (4). The four corners of the upper end surface of the base (3) are respectively A sliding rod (5) is fixedly arranged, a top seat (8) is fixedly arranged at the end of the sliding rod (5), a sliding seat (7) is slidably arranged on the sliding rod (5) between the base (3) and the top seat (8), an electric push rod (11) is fixedly arranged in the middle of the lower end surface of the top seat (8), the end of the electric push rod (11) is fixedly connected to the middle of the upper end surface of the sliding seat (7), a deburring device (13) is arranged below the sliding seat (7), the sliding seat (7) and the deburring device (13) are connected by a plurality of limiting telescopic rods (14), a dust cover (6) is arranged on the outside of the deburring device (13), and the dust cover (6) is fixedly connected to the lower end surface of the sliding seat (7).
2. The automatic deburring device for turbocharged products according to claim 1, characterized in that: A slope is arranged in the square groove, a sewage pipe (9) is arranged at the bottom of the slope and located inside the rubber pad (16), and the sewage pipe (9) passes through the base (3), and a valve (10) is arranged on the sewage pipe (9).
3. The automatic deburring device for turbocharged products according to claim 1, characterized in that: A spring (15) is arranged on the outside of the position-limiting telescopic rod (14).
4. The automatic deburring device for turbocharged products according to claim 3, characterized in that: An inner sliding cover (61) is slidably arranged inside the dust cover (6), an I-shaped groove is provided in the middle of the left and right panels of the dust cover (6), a handle (12) is arranged in the I-shaped groove, and the end of the handle (12) is fixedly connected to the inner sliding cover (61).
5. The automatic deburring device for turbocharged products according to claim 4, characterized in that: The dust cover (6) and the inner sliding cover (61) are made of transparent material.
6. The automatic deburring device for turbocharged products according to claim 5, characterized in that: The deburring device (13) comprises a fixed plate (131), a plurality of air bags (132) are fixedly arranged on the lower end surface of the fixed plate (131), and a grinding block (133) is arranged below the air bags (132).
7. The automatic deburring device for turbocharged products according to claim 6, characterized in that: The placement plate (4) is a replaceable structure, and the airbag (132) and the grinding block (133) are replaceable structures with the fixed plate (131).
Citation Information
Patent Citations
Auxiliary clamp for deburring turbine disc
CN213828286U