Automatic material shoveling and cleaning device for side plates for aerated building blocks

By designing a side plate automatic shovel cleaning device for air-filling blocks including fixed machine tools, conveyor belts and rotating rods, and using blades to perform deep cleaning, the problem of incomplete cleaning of side plates in the prior art is solved, and the environment is realized Improved protection and productivity.

CN222431079UActive Publication Date: 2025-02-07LANXI TIANDA ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420964264.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-07
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing side panel cleaning device for aerated block workshop cannot be carried out in depth, resulting in long-term solid accumulation, poor manual polishing and cleaning effect, polluting the environment, and increasing production costs.

Method used

Design a side plate automatic shovel cleaning device for air-filling blocks including fixed machine tools, conveyor belts and rotating rods. Use blades to automatically shovel the solid deposit on the side plates to achieve deep cleaning and pass a detachable blade. Design reduces maintenance difficulty.

Benefits of technology

It realizes sufficient and deep cleaning of the side panels, significantly reduces dust and ash, protects the working environment, facilitates blade replacement, improves structural stability and blade working stability, and simplifies the maintenance and installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic shoveling and cleaning device for a side plate for an aerated building block, and aims to provide the automatic shoveling and cleaning device for the side plate for the aerated building block, which can be used for fully and deeply cleaning the side plate and protecting the working environment. The device comprises a fixed machine tool, a conveying belt and a rotating rod are installed on the fixed machine tool, the rotating rod is arranged above the conveying belt, the rotating rod is rotationally connected with the fixed machine tool, a blade support is fixed to the side wall of the rotating rod, a blade is installed on the blade support, and the blade is detachably connected with the blade support. The side plate cleaning device has the beneficial effects that the side plates can be fully and deeply cleaned; and floating dust of equipment is obviously reduced, and the working environment is obviously protected.
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Description

Technical Field

[0001] The utility model relates to the technical field related to side plate cleaning, in particular to an automatic material shoveling and cleaning device for side plates of aerated building blocks. Background Art

[0002] Autoclaved aerated concrete blocks are made by adding aluminum powder as an air-entraining agent to the ingredients of calcium and silicon materials, and then undergoing water mixing, casting, gas expansion, curing and cutting, and high-pressure steam curing. At present, autoclaved aerated concrete block products are important materials for various high-rise building frame structures in China. It has the advantages of light weight, good thermal insulation, machinability and non-combustibility. It has strong competitiveness among various wall materials. The raw materials for the production of aerated blocks in my country are widely sourced, especially using fly ash as raw material, comprehensively utilizing industrial waste slag, controlling environmental pollution, and not destroying arable land. The aerated blocks produced are an ideal wall material to replace the original solid clay bricks.

[0003] During the production process of aerated blocks, the side panels of the blocks need to be cleaned. The existing side panel cleaning device of the aerated block workshop is generally composed of seven steel wire accessories and a dust collection device. The side panel accumulation can only be cleaned on the surface, and the long-term solid accumulation cannot be cleaned in depth. After the long-term operation of the workshop side panels, the accumulation will become thicker and thicker, and can only be cleaned manually by grinding. However, there are differences in manual grinding of accumulation, the cleaning effect is not good, and it is time-consuming and labor-intensive. In addition, the uneven accumulation after cleaning is easy to cause leakage and collapse. Basically, it can only be solved by replacing the mold frame sealing strip. Therefore, there will be waste molds in the production process, and the production cost will increase to a certain extent. In addition, when manually grinding and cleaning, the dust in the area behind the side plate autoclave is large, and the dust is particularly high. Over time, it will endanger personal health and pollute the environment.

[0004] In summary, there is a need for an automatic shoveling and cleaning device for the side panels of aerated blocks that can fully and deeply clean the side panels and protect the working environment. Utility Model Content

[0005] The utility model aims to overcome the shortcomings of poor manual cleaning effect and environmental pollution in the prior art, and provides an automatic shoveling and cleaning device for side plates of aerated blocks, which can fully and deeply clean side plates and protect the working environment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An automatic scraping and cleaning device for side plates of aerated blocks comprises a fixed machine tool, a conveyor belt and a rotating rod are installed on the fixed machine tool, the rotating rod is placed above the conveyor belt, the rotating rod and the fixed machine tool are rotatably connected, a blade bracket is fixed on the side wall of the rotating rod, a blade is installed on the blade bracket, and the blade and the blade bracket are detachably connected.

[0008] When the side plate to be cleaned is conveyed to the blade by the conveyor belt, the rotating rod automatically rotates, driving the blade on the blade bracket to approach the side plate, and the blade automatically scrapes off the solid material on the side plate, thereby achieving deep cleaning of the side plate. At the same time, it also solves the problem of large dust in the area behind the autoclave of the side plate, and well ensures the environmental sanitation of the area behind the autoclave of the side plate. The dust and floating ash of the equipment are significantly reduced, and the working environment is significantly protected. The detachable design of the blade and the blade bracket facilitates the replacement of the blade, reducing the difficulty of later repair and maintenance.

[0009] Preferably, a rotating plate is provided on the side of the rotating rod, the rotating rod and the rotating plate are connected by a plurality of connecting plates, the side edges of the connecting plates are fixed to the side walls of the rotating rod, the plate surfaces of the connecting plates and the rotating plate are fixedly connected by bolts, and the blade bracket is fixed to the rotating plate. The extended design of the rotating plate facilitates the installation and fixing of the blade bracket, thereby improving the structural strength and stability.

[0010] Preferably, a roller bracket is fixed on the connecting plate, a roller is mounted on the roller bracket, the roller and the roller bracket are rotatably connected, and the roller is placed on the side of the blade. The design of the roller can support the rotating plate and the components thereon during the shoveling process, thereby improving the working stability of the blade.

[0011] Preferably, the blade is provided with a screw hole 1, a blade connecting plate is fixed on the blade bracket, a screw hole 2 matching the screw hole 1 is provided on the blade connecting plate, a screw hole 2 matching the screw hole 1 is provided on the blade, and the blade is threadedly connected to the blade connecting plate through the cooperation of the screw hole 1 and the screw hole 2. The blade and the blade connecting plate are connected and fixed by connecting screws. During operation, the screw hole 1 on the blade is aligned with the screw hole 2 on the blade connecting plate, and then the two are fastened by the connecting screws. The connection method is simple and easy to operate, convenient for installation and disassembly, reduces the difficulty of later maintenance and repair, and has good structural stability.

[0012] Preferably, a bearing seat is fixed on the fixed machine tool, and the bearing seats are respectively fixed on both sides of the fixed machine tool, and the two ends of the rotating rod are respectively installed on the bearing seats on both sides and are rotatably connected thereto. The design of the bearing seat facilitates the installation of the rotating rod on the fixed machine tool, plays a supporting role for the rotating rod, and can well reduce the friction and mechanical damage caused by the rotating rod during rotation.

[0013] Preferably, the fixed machine tool is also fixed with a fixed frame, on which a cylinder is installed, the cylinder and the blade are respectively placed on both sides of the rotating rod, one end of the cylinder is hinged with the fixed frame, the other end of the cylinder is provided with a piston rod, the end of the piston rod is placed above the rotating rod, the piston rod and the rotating rod are perpendicular to each other, a connecting rod is provided between the piston rod and the rotating rod, one end of the connecting rod is hinged with the end of the piston rod, and the other end of the connecting rod is fixed on the side wall of the rotating rod. When the side plate to be cleaned is conveyed to the blade by the conveyor belt, the cylinder automatically works to control the piston rod to extend outward, thereby pushing the connecting rod to swing forward, since the connecting rod and the rotating rod are fixedly connected, the rotating rod will also rotate synchronously at this time, and since the rotating rod is fixedly connected with the rotating plate, it will also drive the blade holder on the rotating plate and the blade on the blade holder to flip synchronously, so that the blade approaches the side plate, and the solid accumulated material on the side plate is automatically shoveled off by the blade, with a simple structure and convenient control.

[0014] The beneficial effects of the utility model are: the side panels can be fully and deeply cleaned; the dust and floating ash of the equipment are significantly reduced, and the working environment is significantly protected; the blade replacement operation is convenient; the structural strength and stability are improved; the working stability of the blade is improved; the connection method is simple and easy to operate, convenient to install and disassemble, reducing the difficulty of later maintenance and repair, and the structural stability is good; the friction and mechanical damage caused by the rotation of the rotating rod are reduced; the structure is simple and the control is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a top view of the utility model;

[0016] Figure 2 is a top view of the rotating rod and its upper parts;

[0017] Figure 3 It is a right side view of the rotating rod and its upper parts.

[0018] In the figure: 1. fixed machine tool, 2. conveyor belt, 3. rotating rod, 4. blade bracket, 5. blade, 6. rotating plate, 7. connecting plate, 8. roller bracket, 9. roller, 10. blade connecting plate, 11. bearing seat, 12. fixed frame, 13. cylinder, 14. piston rod, 15. connecting rod, 16. side plate. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0020] like Figure 1 , Figure 2 and Figure 3 In the described embodiment, an automatic scraping and cleaning device for side plates of aerated blocks includes a fixed machine tool 1, on which a conveyor belt 2 and a rotating rod 3 are installed, the rotating rod 3 is placed above the conveyor belt 2, the rotating rod 3 and the fixed machine tool 1 are rotatably connected, a blade bracket 4 is fixed on the side wall of the rotating rod 3, a blade 5 is installed on the blade bracket 4, and the blade 5 and the blade bracket 4 are detachably connected.

[0021] A rotating plate 6 is provided on the side of the rotating rod 3. The rotating rod 3 and the rotating plate 6 are connected by a plurality of connecting plates 7. The side edges of the connecting plates 7 are fixed to the side walls of the rotating rod 3. The plate surfaces of the connecting plates 7 and the rotating plate 6 are fixedly connected by bolts. The blade bracket 4 is fixed to the rotating plate 6.

[0022] A roller bracket 8 is also fixed on the rotating plate 6 , and a roller 9 is installed on the roller bracket 8 . The roller 9 is rotatably connected to the roller bracket 8 , and the roller 9 is placed on the side of the blade 5 .

[0023] The blade 5 is provided with a screw hole 1, a blade connecting plate 10 is fixed on the blade bracket 4, a screw hole 2 matching the screw hole 1 is provided on the blade connecting plate 10, a screw hole 2 matching the screw hole 1 is provided on the blade 5, and the blade 5 is threadedly connected to the blade connecting plate 10 through the cooperation of the screw hole 1 and the screw hole 2.

[0024] A bearing seat 11 is fixed on the fixed machine tool 1 , and the bearing seats 11 are respectively fixed on both sides of the fixed machine tool 1 , and both ends of the rotating rod 3 are respectively mounted on the bearing seats 11 on both sides and are rotatably connected thereto.

[0025] A fixed frame 12 is also fixed on the fixed machine tool 1, and a cylinder 13 is installed on the fixed frame 12. The cylinder 13 and the blade 5 are respectively placed on both sides of the rotating rod 3. One end of the cylinder 13 is hinged to the fixed frame 12, and the other end of the cylinder 13 is provided with a piston rod 14. The end of the piston rod 14 is placed above the rotating rod 3. The piston rod 14 and the rotating rod 3 are perpendicular to each other. A connecting rod 15 is provided between the piston rod 14 and the rotating rod 3. One end of the connecting rod 15 is hinged to the end of the piston rod 14, and the other end of the connecting rod 15 is fixed to the side wall of the rotating rod 3.

[0026] When the side panel 16 to be cleaned is conveyed to the blade 5 by the conveyor belt 2, the cylinder 13 automatically works to control the piston rod 14 to extend outward, thereby pushing the connecting rod 15 to swing forward. Since the connecting rod 15 is fixedly connected to the rotating rod 3, the rotating rod 3 will also rotate synchronously at this time. Since the rotating rod 3 is fixedly connected to the rotating plate 6, the blade holder 4 on the rotating plate 6 and the blade 5 on the blade holder 4 will also be driven to flip synchronously, so that the blade 5 approaches the side panel, and the solid accumulated material on the side panel 16 is automatically shoveled off by the blade 5.

[0027] Taking into account the convenience of collecting, cleaning and removing the accumulated materials after shoveling, the utility model is installed at the waste slurry cutting pool. The manual labor can be directly discharged to the waste slurry cutting pool through the material discharge port every day, reducing the transportation work.

Claims

1. An automatic shoveling and cleaning device for side plates of aerated blocks, characterized in that: The invention comprises a fixed machine tool (1), a conveyor belt (2) and a rotating rod (3) being mounted on the fixed machine tool (1), the rotating rod (3) being placed above the conveyor belt (2), the rotating rod (3) being rotatably connected to the fixed machine tool (1), a blade support (4) being fixed on a side wall of the rotating rod (3), a blade (5) being mounted on the blade support (4), and the blade (5) and the blade support (4) being detachably connected.

2. The automatic shoveling and cleaning device for the side plate of an aerated block according to claim 1 is characterized in that: A rotating plate (6) is provided on the side of the rotating rod (3); the rotating rod (3) and the rotating plate (6) are connected via a plurality of connecting plates (7); the side edges of the connecting plates (7) are fixed to the side walls of the rotating rod (3); the plate surfaces of the connecting plates (7) and the rotating plate (6) are fixedly connected via bolts; and the blade bracket (4) is fixed to the rotating plate (6).

3. The automatic shoveling and cleaning device for the side plate of an aerated block according to claim 2 is characterized in that: A roller bracket (8) is also fixed on the rotating plate (6), a roller (9) is mounted on the roller bracket (8), the roller (9) and the roller bracket (8) are rotatably connected, and the roller (9) is placed on the side of the blade (5).

4. The automatic shoveling and cleaning device for side plates of aerated blocks according to any one of claims 1 to 3, characterized in that: The blade (5) is provided with a screw hole one, the blade support (4) is fixed with a blade connecting plate (10), the blade connecting plate (10) is provided with a screw hole two matching with the screw hole one, the blade (5) is provided with a screw hole two matching with the screw hole one, and the blade (5) is threadedly connected to the blade connecting plate (10) through the cooperation of the screw hole one and the screw hole two.

5. The automatic shoveling and cleaning device for side plates of aerated blocks according to any one of claims 1 to 3, characterized in that: A bearing seat (11) is fixed on the fixed machine tool (1), and the bearing seat (11) is respectively fixed on two sides of the fixed machine tool (1), and two ends of the rotating rod (3) are respectively mounted on the bearing seats (11) on both sides and are rotatably connected thereto.

6. The automatic shoveling and cleaning device for side plates of aerated blocks according to any one of claims 1 to 3, characterized in that: A fixed frame (12) is also fixed on the fixed machine tool (1), and a cylinder (13) is installed on the fixed frame (12). The cylinder (13) and the blade (5) are respectively placed on both sides of the rotating rod (3). One end of the cylinder (13) is hinged to the fixed frame (12), and the other end of the cylinder (13) is provided with a piston rod (14). The end of the piston rod (14) is placed above the rotating rod (3). The piston rod (14) and the rotating rod (3) are perpendicular to each other. A connecting rod (15) is provided between the piston rod (14) and the rotating rod (3), and one end of the connecting rod (15) is hinged to the end of the piston rod (14), and the other end of the connecting rod (15) is fixed to the side wall of the rotating rod (3).