Fabric compounding machine
By designing a fabric composite machine, including unrolling, glue coating, flattening, glue scraping and drying, the problems of uneven glue coating in fabric composite, difficulty in removing excess glue and difficult to dry quickly, achieving uniform coating Glue, remove excess glue and quickly drying.
Patent Information
- Application Number
- CN202520008316.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2035-01-03
AI Technical Summary
During the fabric compounding process, the adhesive is uneven, making it difficult to remove excess adhesive and easily residue, and the fabric is difficult to quickly dry and undergo subsequent processing after the composite.
A fabric composite machine is designed, including unwinding components, glue coating components, flattening components, rubber scraping strips, drying boxes and winding components. Through the coordinated work of these components, uniform glue coating, removal of excess glue and rapid Dry effect.
The uniformity of glue coating during fabric composite process and the effective removal of excess glue liquid is achieved, avoiding the residue of glue liquid, and the use of the drying box ensures rapid drying of the fabric, making it convenient for subsequent winding operations.
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Figure CN222431826U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to fabric processing, and particularly relates to a fabric compounding machine. Background Art
[0002] Clothing fabrics are the basic materials for making clothing. They not only affect the style and characteristics of clothing, but also directly determine the color and shape of clothing. The structure of clothing fabrics can be divided into three elements: style, color and fabric. Fabric count and density are important indicators for measuring fabric quality. In the processing of some fabrics, in addition to blending, weaving and other processes, there are also some composite processes, that is, compounding more than two layers of fabric together, including but not limited to gluing, spraying, blending and other methods. However, there are still the following disadvantages in the composite operation of fabrics:
[0003] 1. Take the bonding and lamination of two layers of fabric as an example. Usually, a layer of adhesive is adhered between the two layers of fabric, and then flattened to complete the lamination process. However, there are some problems in the process of gluing and flattening. First, how to apply the glue evenly so that the adhesive is evenly distributed. Second, the glue liquid is generally distributed more during gluing, and a certain amount of adhesive needs to be properly removed to achieve the best gluing effect. No adhesive should remain on the surface of the fabric.
[0004] 2. Secondly, the fabrics will not dry immediately after gluing and laminating, so they need to have a certain quick-drying function to quickly carry out subsequent winding operations and other processing. Currently, the laminating machine lacks such a function. Utility Model Content
[0005] The utility model aims to provide a fabric laminating machine, which solves the problems of uneven gluing, inconvenience in scraping off excess adhesive and no residue when laminating fabrics, and inconvenience in quick drying and rolling-up operation after laminating fabrics by arranging an unwinding component, a gluing component, a flattening component, a glue scraping strip, a drying box and a winding component.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a fabric laminating machine, comprising two unwinding components, a gluing component, a flattening component, a collecting tank, a glue scraping strip, a drying box and a rewinding component. The two unwinding components are distributed up and down, and the unwinding components and the drying boxes are respectively arranged outside the two ends of the collecting tank, and the rewinding component is arranged outside one end of the drying box away from the collecting tank;
[0008] The upper end of the collecting tank is provided with a glue coating component, a flattening component and two side plates, and the glue coating component, the flattening component and the side plates are distributed in sequence from the unwinding component to the drying box;
[0009] The glue coating assembly includes two vertical poles fixed to the upper end of the collecting tank and a rubber hose fixed between the two vertical poles, and the outer periphery of the rubber hose is fixed with equidistantly distributed bristles;
[0010] The flattening assembly includes two vertical plates fixed to the upper end of the collecting tank and two pressure strips fixed between the two vertical plates;
[0011] Symmetrically distributed scraping strips are arranged between the two side panels, and the ends of the scraping strips close to each other are fixed and formed with the tips facing the flattening assembly, and the ends of the scraping strips away from each other are fixed to the two side panels respectively;
[0012] Two groups of electric heating tubes symmetrically distributed up and down are also fixed in the drying box.
[0013] Furthermore, each of the unwinding components includes two brackets 1, and an unwinding roller is rotatably connected between the tops of the two brackets 1; a fabric roll is wound around the outer circumference of the unwinding roller.
[0014] Furthermore, the glue coating assembly also includes a limit rod rotatably connected between the two vertical poles, and the limit rod is located obliquely above the rubber hose, and the lower part of the limit rod contacts the upper surface of the fabric unwound from the fabric roll in the upper unwinding assembly; the bottom end of the bristles contacts the upper surface of the fabric unwound from the fabric roll in the lower unwinding assembly.
[0015] Furthermore, the two pressure strips are symmetrically distributed up and down, and the sides of the two pressure strips close to each other are arc-shaped tips and contact the fabrics unwound from the corresponding fabric rolls, and the fabrics unwound from the two fabric rolls all pass between the two pressure strips.
[0016] Furthermore, a reinforcement strip is fixed to the upper end of the rubber scraping strip, and one end of the reinforcement strip away from the rubber scraping strip is fixedly connected to the upper end of the side plate.
[0017] Furthermore, two upper and lower pressure rollers are rotatably connected between the two side plates. The fabrics after the two fabric rolls are compounded pass between the two pressure rollers, and the pressure rollers are located at a position where the scraper strip is away from the flattening component. The pressure rollers are closer to the drying box than the scraper strip.
[0018] Furthermore, through grooves for the fabric to pass through are provided on both sides of the drying box, and the winding assembly includes two brackets and a winding roller rotatably connected to the top of the two brackets. After the two fabric rolls are unwound, the fabric passes through the gluing assembly, the flattening assembly, the scraping strip, the pressing roller, and the drying box in sequence, and is then wound up by the winding roller in the winding assembly.
[0019] The utility model has the following beneficial effects:
[0020] 1. The utility model solves the problems of uneven glue coating, inconvenient scraping off excess adhesive and no residue when compounding fabrics by arranging an unwinding component, a gluing component, a flattening component and a glue scraping strip; first, when compounding fabrics, two fabric rolls are placed on two unwinding components, unwinding is performed by the unwinding component, and gluing is performed by the gluing component. After the lower fabric roll is unwound, its upper surface contacts the bristles under the rubber hose, and the glue is evenly adhered to, and then contacts the upper fabric roll, and enters between the two pressure strips in the flattening component together to form an adhesive compound effect, and then enters under the two glue scraping strips. As the fabric roll is conveyed and operated, the excess glue is pushed away from the middle to both sides, and the excess glue is squeezed out and exits from the edge of the fabric and falls into the collecting tank, thereby achieving the effect of even glue coating and scraping off excess glue, and almost no residue is left on the fabric, which is convenient for subsequent processing and use.
[0021] 2. The utility model solves the problem that it is inconvenient to quickly dry and roll up the fabric after viscose lamination by arranging a drying box and a rolling assembly; the laminated fabric is pressed by a pressing roller and further flattened, and then enters the drying box, is dried by the work of the electric heating tube, and then is guided out of the drying box and enters the rolling assembly for rolling operation, thereby quickly completing the rolling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0023] Figure 1 A three-dimensional diagram of a fabric laminating machine;
[0024] Figure 2 It is a structural diagram of the unwinding component;
[0025] Figure 3 It is the connection diagram of the collecting tank, the glue coating component, the flattening component and the scraping strip;
[0026] Figure 4 is a structural diagram of the flattening component;
[0027] Figure 5 It is a structural diagram of the glue coating component;
[0028] Figure 6 A cross-sectional view of the drying oven.
[0029] Reference numerals:
[0030] 1. Unwinding assembly; 101. Bracket 1; 102. Unwinding roller; 2. Gluing assembly; 201. Vertical pole; 202. Rubber hose; 2021. Brush; 203. Limiting rod; 3. Flattening assembly; 301. Vertical plate; 302. Pressure strip; 4. Collecting trough; 401. Side plate; 402. Pressure roller; 5. Glue scraping strip; 501. Reinforcement strip; 6. Drying box; 601. Electric heating tube; 602. Through slot; 7. Rewinding assembly; 701. Bracket 2; 702. Rewinding roller; 8. Fabric roll. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0032] See also Figure 1-6 As shown, the utility model is a fabric laminating machine, comprising two unwinding components 1, a gluing component 2, a flattening component 3, a collecting tank 4, a glue scraping strip 5, a drying box 6 and a winding component 7. The two unwinding components 1 are distributed up and down, and the unwinding components 1 and the drying box 6 are respectively arranged outside the two ends of the collecting tank 4, and the winding component 7 is arranged outside the end of the drying box 6 away from the collecting tank 4;
[0033] The upper end of the collecting tank 4 is provided with a glue coating component 2, a flattening component 3 and two side plates 401, and the glue coating component 2, the flattening component 3 and the side plates 401 are distributed in sequence from the unwinding component 1 to the drying box 6;
[0034] The two unwinding components 1 respectively wind up a fabric roll 8, synchronously release one end of the fabric, pass it through the gluing component 2 for gluing, and then be flattened by the flattening component 3, and then the excess glue is scraped off by the scraper, and then it is flattened again by the pressing roller 402, and finally passed through the drying box 6 for quick drying, and finally packaged into a roll by the winding component 7, wherein the driving parts in the unwinding component 1 and the winding component 7 have been omitted.
[0035] Each unwinding assembly 1 includes two brackets 101, and an unwinding roller 102 is rotatably connected between the tops of the two brackets 101; a fabric roll 8 is wound around the outer periphery of the unwinding roller 102;
[0036] A rotating unwinding roller 102 is installed in the unwinding component 1 through a bracket 101, and the fabric roll 8 is wound on the unwinding roller 102. Then the fabric rolls 8 in the two unwinding components 1 are unwound synchronously and concentrated into the gluing component 2.
[0037] The glue coating assembly 2 includes two vertical rods 201 fixed to the upper end of the collecting tank 4 and a rubber hose 202 fixed between the two vertical rods 201. The outer periphery of the rubber hose 202 is fixed with equidistantly distributed bristles 2021.
[0038] The glue coating assembly 2 also includes a limit rod 203 rotatably connected between the two vertical rods 201, and the limit rod 203 is located obliquely above the rubber hose 202, and the lower part of the limit rod 203 contacts the upper surface of the fabric unwound from the fabric roll 8 in the upper unwinding assembly 1; the bottom end of the bristle 221 contacts the upper surface of the fabric unwound from the fabric roll 8 in the lower unwinding assembly 1;
[0039] When applying glue, the upper fabric passes under the limiting rod 203 and over the rubber tube 202, which has a certain limiting effect, while the lower fabric contacts the bristles 2021 at the bottom of the rubber tube 202, and is evenly adhered to the glue. The rubber tube 202 is connected to an external glue delivery system (not shown in the figure), which penetrates into the bristles 2021 and is then brushed on the upper surface of the lower fabric.
[0040] The flattening assembly 3 includes two vertical plates 301 fixed to the upper end of the collecting tank 4 and two pressure strips 302 fixed between the two vertical plates 301;
[0041] The two pressure strips 302 are symmetrically distributed up and down, and the sides of the two pressure strips 302 close to each other are arc-shaped tips and contact the fabric unrolled from the corresponding fabric roll 8. The fabric unrolled from the two fabric rolls 8 passes between the two pressure strips 302.
[0042] After the glue is applied, the two layers of fabric are contacted and bonded, and the fabrics are pressed to a certain extent between the two pressure strips 302 so that the glue is evenly in contact with the opposite surfaces of the two layers of fabrics;
[0043] Symmetrically distributed scraping strips 5 are provided between the two side panels 401, and the ends of the scraping strips 5 close to each other are fixed and formed with the tip facing the flattening component 3, and the ends of the scraping strips 5 far away from each other are fixed to the two side panels 401 respectively;
[0044] A reinforcing strip 501 is also fixed to the upper end of the scraping strip 5, and one end of the reinforcing strip 501 away from the scraping strip 5 is fixedly connected to the upper end of the side plate 401;
[0045] Two pressing rollers 402 distributed up and down are rotatably connected between the two side plates 401. The fabric after being compounded by the two fabric rolls 8 passes between the two pressing rollers 402. The pressing rollers 402 are located at a position where the scraping strip 5 is away from the flattening component 3. The pressing rollers 402 are closer to the drying box 6 than the scraping strip 5.
[0046] After the fabrics are bonded and compounded, they pass under the scraping strips 5, and the fabrics are close to the scraping strips 5. The scraping strips 5 can also be set in two groups symmetrically up and down, and the bottom surface of the scraping strips 5 is slightly lower than the bottom end of the pressure strip 302 located above, so that the excess glue can be squeezed out. Since the two scraping strips 5 are triangular in design, the tip is located in the center, and the excess glue is scraped from the middle to both sides and falls into the collecting tank 4; after scraping, it enters between the pressing rollers 402 for secondary flattening;
[0047] Two groups of electric heating tubes 601 symmetrically distributed up and down are fixed in the drying box 6; the composite fabric passes through the drying box 6, and the heat generated by the electric heating tubes 601 is used to quickly dry the glue and evaporate excess water, so that the two layers of fabric are quickly composited together.
[0048] Both sides of the drying box 6 are provided with through slots 602 for the fabric to pass through. The winding assembly 7 includes two brackets 701 and a winding roller 702 rotatably connected to the top of the two brackets 701. The fabric after being unwound from the two fabric rolls 8 passes through the gluing assembly 2, the flattening assembly 3, the scraping strip 5, the pressing roller 402, and the drying box 6 in sequence, and is then wound up by the winding roller 702 in the winding assembly 7.
[0049] The composite dried fabric contacts the winding roller 702 in the winding assembly 7 for winding and reeling, and the winding roller 702 rotates to perform the winding operation.
[0050] The specific working principle of the utility model is as follows: first, two unwinding components 1 are distributed up and down, a rotating unwinding roller 102 is installed in the unwinding component 1 through a bracket 101, a fabric roll 8 is wound on the unwinding roller 102, and then the fabric rolls 8 in the two unwinding components 1 are unwound synchronously and concentrated into the gluing component 2. When gluing, the upper layer of fabric passes from under the limit rod 203 and over the rubber hose 202, while the lower layer of fabric contacts the bristles 2021 at the bottom of the rubber hose 202, and adheres to the glue evenly. After the glue is applied, the two layers of fabric are in contact and bonded, and the fabric is pressed to a certain extent between the two pressure strips 302, so that the glue evenly contacts the relative positions of the two layers of fabric. On the surface, thereby achieving a bonding effect, after the two layers of fabric are bonded and compounded, they pass under the scraper strip 5, the fabric is close to the scraper strip 5, and then enters under the two scraper strips 5. As the fabric roll 8 is conveyed and operated, the excess glue is pushed from the middle to both sides, and the excess glue is squeezed out and exits from the edge of the fabric and falls into the collecting tank 4, thereby achieving the effect of uniform glue coating and scraping off excess glue. The compounded fabric passes through the drying box 6, and the heat generated by the electric heating tube 601 is used to quickly dry the glue, evaporate excess moisture, and quickly compound the two layers of fabric together. Finally, the fabric is wound and rolled up by the winding roller 702 in the winding assembly 7 to complete the operation.
[0051] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A fabric laminating machine, comprising two unwinding components (1), a gluing component (2), a flattening component (3), a collecting tank (4), a glue scraping strip (5), a drying box (6) and a winding component (7), characterized in that: The two unwinding assemblies (1) are distributed vertically, and the unwinding assemblies (1) and drying boxes (6) are respectively arranged outside the two ends of the collecting tank (4), and a winding assembly (7) is arranged outside the end of the drying box (6) away from the collecting tank (4); The upper end of the collecting tank (4) is provided with a gluing component (2), a flattening component (3) and two side plates (401), and the gluing component (2), the flattening component (3) and the side plates (401) are sequentially distributed from the unwinding component (1) toward the drying box (6); The glue coating assembly (2) comprises two upright poles (201) fixed to the upper end of the collecting tank (4) and a rubber hose (202) fixed between the two upright poles (201), wherein the outer periphery of the rubber hose (202) is fixed with brush bristles (221) distributed at equal intervals; The flattening assembly (3) comprises two vertical plates (301) fixed to the upper end of the collecting tank (4) and two pressure strips (302) fixed between the two vertical plates (301); Symmetrically distributed rubber scraping strips (5) are provided between the two side panels (401), and the ends of the rubber scraping strips (5) that are close to each other are fixed and formed with the tips facing the flattening component (3), and the ends of the rubber scraping strips (5) that are far away from each other are respectively fixed to the two side panels (401); Two groups of electric heating tubes (601) symmetrically distributed in the upper and lower parts are also fixed in the drying box (6).
2. A fabric laminating machine according to claim 1, characterized in that: Each of the unwinding components (1) comprises two brackets (101), and an unwinding roller (102) is rotatably connected between the tops of the two brackets (101); a fabric roll (8) is wound around the outer circumference of the unwinding roller (102).
3. A fabric laminating machine according to claim 2, characterized in that: The glue coating assembly (2) further comprises a limit rod (203) rotatably connected between the two vertical rods (201), and the limit rod (203) is located obliquely above the rubber tube (202), and the lower part of the limit rod (203) contacts the upper surface of the fabric unwound from the fabric roll (8) in the upper unwinding assembly (1); and the bottom end of the brush bristles (221) contacts the upper surface of the fabric unwound from the fabric roll (8) in the lower unwinding assembly (1).
4. The fabric laminating machine according to claim 3, characterized in that: The two pressure strips (302) are symmetrically distributed up and down, and the sides of the two pressure strips (302) close to each other are arc-shaped tips and contact the fabric unrolled from the corresponding fabric roll (8), and the fabric unrolled from the two fabric rolls (8) all pass between the two pressure strips (302).
5. The fabric laminating machine according to claim 1, characterized in that: A reinforcing strip (501) is also fixed to the upper end of the rubber scraping strip (5), and one end of the reinforcing strip (501) away from the rubber scraping strip (5) is fixedly connected to the upper end of the side plate (401).
6. The fabric laminating machine according to claim 2, characterized in that: Two upper and lower distributed pressing rollers (402) are rotatably connected between the two side plates (401); the fabric after being compounded by the two fabric rolls (8) passes between the two pressing rollers (402); the pressing rollers (402) are located at a position where the scraping strip (5) is away from the flattening component (3); and the pressing rollers (402) are closer to the drying box (6) than the scraping strip (5).
7. A fabric laminating machine according to claim 6, characterized in that: Both sides of the drying box (6) are provided with through slots (602) for the fabric to pass through. The winding assembly (7) comprises two brackets (701) and a winding roller (702) rotatably connected to the top of the two brackets (701). After the two fabric rolls (8) are unwound, the fabric passes through the gluing assembly (2), the flattening assembly (3), the glue scraping strip (5), the pressing roller (402), and the drying box (6) in sequence, and is then wound up by the winding roller (702) in the winding assembly (7).
Citation Information
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