Pattern compression roller device for aluminum material
By designing cleaning components in the patterned roll pressing device and cleaning aluminum chips with grooved pipes and rotating mechanisms, the problem of roll surface dirt caused by glue overflow and aluminum chip adhesion is solved, and the embossing effect of the aluminum plate is improved.
Patent Information
- Application Number
- CN202421379265.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During use, the patterned roll pressing device adheres the aluminum chips on the aluminum plate to the roller due to the adhesiveness of the glue, resulting in the residue forming stripes or blocks on the surface of the roller, affecting the embossing effect of the aluminum plate.
An aluminum pattern pressing roller device is designed, including a cleaning assembly, which contacts the convex roller and the concave roller through the grooved tube, and uses the transmission of the motor and the gear to rotate the grooved tube to clean the aluminum chips, and passes through the rotating mechanism, Air holes and hooks assist in cleaning.
It effectively avoids the accumulation and residue of aluminum chips on the roller surface, improves the embossing effect of aluminum plates, and solves the problem of roller surface dirt caused by glue overflow and aluminum chip adhesion.
Smart Images

Figure CN222431954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pattern pressing roller devices, in particular to an aluminum material pattern pressing roller device. Background Art
[0002] The pattern pressing roller device is used to emboss the aluminum plate. The pattern pressing roller device consists of a workbench, a mounting frame, a convex roller, a concave roller, a motor, and gears. When using the pattern pressing roller device to emboss the aluminum plate, start the motor on the mounting frame on the workbench to rotate the convex roller, and use the gear transmission to rotate the concave roller. Then the worker puts the aluminum plate between the convex roller and the concave roller for extrusion. The protrusion on the convex roller squeezes the aluminum plate onto the groove of the concave roller, thereby forming a pattern after extruding the aluminum plate.
[0003] The inventor discovered in his daily work that when the pattern embossing roller device is used, since the embossing of the aluminum plate is carried out by the cooperation of a convex roller and a concave roller, and since some films need to be attached to the aluminum plate with glue during the embossing process, the glue may overflow and adhere to the roller during embossing due to the thick or uneven glue coating. Due to the viscosity of the glue, aluminum chips on the aluminum plate may adhere to the roller. Therefore, when accumulated to a certain extent, the residue will form stripes or blocks on the surface of the roller, thereby affecting the embossing effect of the roller on the aluminum plate. Utility Model Content
[0004] The utility model aims to solve the problem that, in actual use, when embossing an aluminum plate, a convex roller and a concave roller cooperate to emboss the aluminum plate, and some films need to be attached to the aluminum plate by glue during the embossing process. Due to the thick or uneven glue coating, the films overflow and adhere to the rollers during embossing, and the aluminum chips on the aluminum plate may adhere to the rollers due to the viscosity of the glue. Therefore, when the residues accumulate to a certain extent, the residues will form stripes or blocks on the roller surface, thereby affecting the embossing effect of the roller on the aluminum plate. An aluminum pattern pressing roller device is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aluminum pattern pressing roller device, comprising a workbench, mounting frames are fixedly connected to both sides of the upper end of the workbench, a convex roller and a concave roller are rotatably connected between the two mounting frames, the arc surfaces of the convex roller and the concave roller are fixedly connected with gears, the two gears are meshed, a motor is installed on the back of the mounting frame, the output end of the motor is fixed to the convex roller, a cleaning assembly is arranged between the two mounting frames, the cleaning assembly comprises a square tube fixedly connected to one side of the workbench and the mounting frame, a connecting tube is rotatably connected to one side of the two square tubes, and a grooved tube is fixedly connected to the right end of the connecting tube.
[0006] The effect achieved by the above components is: by setting up a cleaning component, when it is necessary to clean the aluminum chips adhered to the surfaces of the convex roller and the concave roller, the motor is started to rotate the convex roller, and the concave roller is rotated with the help of two gears. The grooved tube is selected to be a flexible tube, so that the grooved tubes on the upper and lower sides are in contact with the convex roller and the concave roller respectively, thereby cleaning the aluminum chips and avoiding the influence of the roller on the embossing of the aluminum plate.
[0007] Preferably, the arc surface of the grooved tube on the upper side is fixedly connected with a plurality of evenly distributed rotating rods, the rotating rods are connected with the connecting tube by means of the grooved tube, the arc surface of the rotating rods is provided with ventilation holes, the arc surface of the connecting tube is provided with a rotating mechanism, and the connecting tube is rotated by means of the rotating mechanism.
[0008] The effect achieved by the above components is: the connecting pipe rotates through the rotating mechanism, and the gas in the square tube enters the connecting pipe, then enters the grooved pipe and the rotating rod, and is finally blown out from the vent hole. At the same time, the grooved pipe rotates, causing the rotating rod to rotate, thereby assisting in cleaning the convex roller.
[0009] Preferably, a hook is fixedly connected to the other end of the rotating rod, and a plurality of ventilation holes are provided.
[0010] The effect achieved by the above components is that the hook is provided, and when the hook hooks the debris, the debris is hooked out due to the rotation of the hook, thereby assisting in cleaning the convex roller.
[0011] Preferably, the arc surface of the connecting pipe is fixedly connected to a wind turbine, an air inlet hole is opened on the arc surface of the connecting pipe, and an air inlet mechanism is provided on one side of the mounting frame.
[0012] The effects achieved by the above components are: through the air intake mechanism, gas enters the square tube, causing the wind turbine to rotate, and the gas enters the connecting pipe through the air intake hole.
[0013] Preferably, the air intake mechanism includes an air intake head fixedly connected to one side of the workbench and the mounting frame, and an air supply pipe of an external air pump is fixedly connected between the two air intake heads.
[0014] The effects achieved by the above components are: starting the air pump allows the gas to enter the air intake head, the air delivery pipe and the square tube.
[0015] Preferably, a circular brush head is slidably connected to the arc surface of the grooved tube at the lower side, and an air venting hole is provided on the arc surface of the circular brush head.
[0016] The effect achieved by the above components is: by arranging the circular brush head, the circular brush head is squeezed into the groove of the concave roller, and the grooved tube rotates and air is emitted from the air holes, so that the concave roller is further cleaned.
[0017] Preferably, a fixing ring is fixedly connected to the arc surface of the grooved tube at the lower side, and a spring is sleeved on the arc surface of the grooved tube at the lower side.
[0018] The effect achieved by the above components is: by arranging the spring, the circular brush head is squeezed so that the circular brush head is fully in contact with the concave roller.
[0019] Preferably, one end of the spring is fixed to the fixing ring, and the other end of the spring is fixed to the circular brush head.
[0020] The effect achieved by the above components is: the spring is limited by setting the fixing ring and the circular brush head.
[0021] In summary, the beneficial effects of the utility model are:
[0022] In the utility model, by arranging a cleaning component, when it is necessary to clean the aluminum chips adhered to the surfaces of the convex roller and the concave roller, the motor is started to rotate the convex roller, and the concave roller is rotated by means of two gears. The grooved tube is selected to be a flexible tube, so that the grooved tubes on the upper and lower sides are respectively in contact with the convex roller and the concave roller, so as to clean the aluminum chips, thereby avoiding the influence of the roller on the embossing of the aluminum plate, and solving the problem that when the aluminum plate is embossed by the convex roller and the concave roller, some films need to be attached to the aluminum plate by glue during the embossing process, and the glue is thick or uneven, so it overflows and adheres to the roller during embossing, and the aluminum chips on the aluminum plate may be adhered to the roller due to the viscosity of the glue, so that when it accumulates to a certain extent, the residues will form stripes or blocks on the roller surface, thereby affecting the embossing effect of the roller on the aluminum plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the cross section of the cleaning component of the utility model;
[0025] Figure 3 For this utility model Figure 2 A is an enlarged schematic diagram of the three-dimensional structure;
[0026] Figure 4 It is a three-dimensional structural schematic diagram of the air intake mechanism of the utility model.
[0027] Legend: 1. Workbench; 2. Cleaning assembly; 3. Gear; 4. Mounting frame; 5. Motor; 6. Convex roller; 7. Concave roller; 21. Square tube; 22. Connecting tube; 23. Grooved tube; 24. Air inlet; 25. Wind turbine; 26. Rotating rod; 27. Air vent; 28. Hook; 29. Air intake mechanism; 2901. Air intake head; 2902. Air pipe; 210. Round brush head; 211. Air hole; 212. Fixing ring; 213. Spring. DETAILED DESCRIPTION
[0028] Reference Figure 1 As shown, the utility model provides a technical solution: an aluminum pattern pressing roller device includes a workbench 1, mounting frames 4 are fixedly connected to the upper ends of the workbench 1, a convex roller 6 and a concave roller 7 are rotatably connected between the two mounting frames 4, the arc surfaces of the convex roller 6 and the concave roller 7 are fixedly connected to gears 3, the two gears 3 are meshed, a motor 5 is installed on the back of the mounting frame 4, the output end of the motor 5 is fixed to the convex roller 6, and a cleaning component 2 is arranged between the two mounting frames 4.
[0029] Reference Figure 2 and Figure 3 as well as Figure 4 As shown, in this embodiment: the cleaning assembly 2 includes a square tube 21 fixedly connected to the workbench 1 and the mounting frame 4, one side of the two square tubes 21 is rotatably connected to a connecting tube 22, and the right end of the connecting tube 22 is fixedly connected to a grooved tube 23. By setting the cleaning assembly 2, when it is necessary to clean the aluminum chips adhered to the surfaces of the convex roller 6 and the concave roller 7, the motor 5 is started to rotate the convex roller 6, and the concave roller 7 is rotated by means of two gears 3. The grooved tube 23 is selected to have a flexible tube, so that the grooved tubes 23 on the upper and lower sides are respectively The convex roller 6 and the concave roller 7 are in contact with each other, so as to avoid the aluminum chips from being cleaned, so as to avoid the influence of the roller on the embossing of the aluminum plate. The arc surface of the grooved tube 23 on the upper side is fixedly connected with a plurality of evenly distributed rotating rods 26. The rotating rods 26 are connected with the connecting tube 22 by means of the grooved tube 23. The arc surface of the rotating rod 26 is provided with a vent hole 27. The arc surface of the connecting tube 22 is provided with a rotating mechanism. The connecting tube 22 is rotated by means of the rotating mechanism. Through the rotating mechanism, the connecting tube 22 rotates, and at the same time, the gas in the square tube 21 enters the connecting tube 22. The air is blown out of the vent 27, and the grooved tube 23 rotates to rotate the rotating rod 26, which helps to clean the convex roller 6. The other end of the rotating rod 26 is fixedly connected with a hook 28, and the vent 27 is provided with a plurality of hooks 28. When the hook 28 hooks the debris, the hook 28 rotates to hook out the debris, which helps to clean the convex roller 6. The arc surface of the connecting tube 22 is fixedly connected with the wind turbine 25, and the arc surface of the connecting tube 22 is provided with an air inlet. Hole 24, an air intake mechanism 29 is provided on one side of the mounting frame 4, through which gas enters the square tube 21, so that the wind turbine 25 rotates, and the gas enters the connecting pipe 22 through the air intake hole 24. The air intake mechanism 29 includes an air intake head 2901 fixedly connected to the workbench 1 and one side of the mounting frame 4, and an air supply pipe 2902 of an external air pump is fixedly connected between the two air intake heads 2901. When the air pump is started, gas enters the air intake head 2901, the air supply pipe 2902 and the square tube 21.
[0030] Reference Figure 2 and Figure 3As shown, in this embodiment: the arc surface of the lower grooved tube 23 is slidably connected with a circular brush head 210, and the arc surface of the circular brush head 210 is provided with an air venting hole 211. By setting the circular brush head 210, the circular brush head 210 is squeezed into the groove of the concave roller 7. Since the grooved tube 23 rotates, air is emitted from the air holes 211, so that the concave roller 7 is further cleaned. The arc surface of the lower grooved tube 23 is fixedly connected with a fixing ring 212, and the arc surface of the lower grooved tube 23 is sleeved with a spring 213. By setting the spring 213, the circular brush head 210 is squeezed so that the circular brush head 210 is fully in contact with the concave roller 7. One end of the spring 213 is fixed to the fixing ring 212, and the other end of the spring 213 is fixed to the circular brush head 210. By setting the fixing ring 212 and the circular brush head 210, the spring 213 is limited.
[0031] Working principle:
[0032] When the pattern pressing roller device is used to emboss the aluminum plate, the motor 5 on the mounting frame 4 on the workbench 1 is started to rotate the convex roller 6, and the concave roller 7 is rotated by the transmission of the gear 3. Then the worker puts the aluminum plate between the convex roller 6 and the concave roller 7 for extrusion. The protrusion on the convex roller 6 squeezes the aluminum plate onto the groove of the concave roller 7, so that the aluminum plate is extruded to form a pattern. When it is necessary to remove aluminum chips adhered to the surfaces of the convex roller 6 and the concave roller 7, the motor 5 is started to rotate the convex roller 6, and the concave roller 7 is rotated by means of two gears 3. The grooved tube 23 is selected to be a flexible tube, so that the grooved tubes 23 on the upper and lower sides are respectively in contact with the convex roller 6 and the concave roller 7, so as to avoid cleaning the aluminum chips, so as to avoid the influence of the roller on the embossing of the aluminum plate. The connecting tube 22 is rotated through the rotating mechanism, and at the same time, the gas in the square tube 21 enters the connecting tube 22, and then enters the grooved tube 23 and the rotating rod 26, and finally blows out from the vent 27. At the same time, the grooved tube 23 rotates, causing the rotating rod 26 to rotate, assisting in cleaning the convex roller 6. By setting the hook 28, when the hook 28 hooks the debris, the hook 28 rotates, so that the debris is hooked out, assisting in cleaning the convex roller 6. Through the air intake mechanism 29, gas enters the square tube 21, causing the wind turbine 25 to rotate, and the gas enters the connecting tube 22 through the air intake hole 24. The air pump is started, so that the gas enters the air intake head 2901, the air delivery pipe 2902 and the square tube 21. By setting the circular brush head 210, the circular brush head 210 is squeezed into the groove of the concave roller 7. Since the grooved tube 23 rotates, the air hole 211 emits air at the same time, so that the concave roller 7 is further cleaned. By setting the spring 213, the circular brush head 210 is squeezed so that the circular brush head 210 is fully in contact with the concave roller 7. By setting the fixing ring 212 and the circular brush head 210, the spring 213 is limited.
[0033] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.
Claims
1. An aluminum pattern pressing roller device, comprising a workbench (1), characterized in that: Mounting frames (4) are fixedly connected to both sides of the upper end of the workbench (1); a convex roller (6) and a concave roller (7) are rotatably connected between the two mounting frames (4); the arc surfaces of the convex roller (6) and the concave roller (7) are fixedly connected to gears (3); the two gears (3) are meshed with each other; a motor (5) is installed on the back of the mounting frame (4); the output end of the motor (5) is fixed to the convex roller (6); a cleaning assembly (2) is arranged between the two mounting frames (4); the cleaning assembly (2) comprises a square tube (21) fixedly connected to one side of the workbench (1) and the mounting frame (4); a connecting tube (22) is rotatably connected to one side of the two square tubes (21); and a grooved tube (23) is fixedly connected to the right end of the connecting tube (22).
2. The aluminum pattern pressing roller device according to claim 1, characterized in that: A plurality of evenly distributed rotating rods (26) are fixedly connected to the arc surface of the grooved tube (23) on the upper side; the rotating rods (26) are connected to the connecting tube (22) via the grooved tube (23); a vent hole (27) is provided on the arc surface of the rotating rod (26); a rotating mechanism is provided on the arc surface of the connecting tube (22); and the connecting tube (22) rotates with the help of the rotating mechanism.
3. The aluminum pattern pressing roller device according to claim 2, characterized in that: The other end of the rotating rod (26) is fixedly connected to a hook (28), and a plurality of vent holes (27) are provided.
4. The aluminum pattern pressing roller device according to claim 3, characterized in that: The arc surface of the connecting pipe (22) is fixedly connected to a wind turbine (25), an air inlet hole (24) is provided on the arc surface of the connecting pipe (22), and an air inlet mechanism (29) is provided on one side of the mounting frame (4).
5. The aluminum pattern pressing roller device according to claim 4, characterized in that: The air intake mechanism (29) comprises an air intake head (2901) fixedly connected to one side of the workbench (1) and the mounting frame (4), and an air delivery pipe (2902) connected to an external air pump is fixedly connected between the two air intake heads (2901).
6. The aluminum pattern pressing roller device according to claim 5, characterized in that: A circular brush head (210) is slidably connected to the arc surface of the grooved tube (23) at the lower side, and an air venting hole (211) is provided on the arc surface of the circular brush head (210).
7. The aluminum material pattern pressing roller device according to claim 6, characterized in that: The arc surface of the grooved tube (23) at the lower side is fixedly connected to a fixing ring (212), and the arc surface of the grooved tube (23) at the lower side is sleeved with a spring (213).
8. The aluminum pattern pressing roller device according to claim 7, characterized in that: One end of the spring (213) is fixed to the fixing ring (212), and the other end of the spring (213) is fixed to the circular brush head (210).