Conveying line for capacitor production
By designing an interlaced cleaning mechanism on the conveying line for capacitor production, and using a brush to clean the surface impurities of the capacitor's particles, the problem of dust impurities affecting the packaging performance is solved, and higher packaging quality and stability are achieved.
Patent Information
- Application Number
- CN202421070925.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-16
AI Technical Summary
During the capacitor production process, capacitor particles are easily contaminated by dust impurities during the transportation process, which affects the packaging sealing and stability.
A conveying line for capacitor production is designed, and a cleaning mechanism is used to arrange interlaced, including brushes with multiple ends facing the direction of movement of the conveying belt to ensure that the capacitor particles can effectively clean the impurities on the surface during the conveying process.
Through the design of the cleaning mechanism, the surface impurities of the capacitor element can be effectively removed, the packaging quality and performance can be improved, and the sealing and stability of the capacitor can be ensured.
Smart Images
Figure CN222433401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production equipment, in particular to a conveyor line for capacitor production. Background Art
[0002] Two conductors close to each other, with a non-conductive insulating medium in between, form a capacitor. When voltage is applied between the two plates of a capacitor, the capacitor will store charge. Capacitors can be used in circuits to store electrical energy for emergency use, to make voltage or current more stable, and to adjust the resonant frequency of the circuit. They have a wide range of applications and play a vital role in modern electronic technology and electrical engineering.
[0003] When producing capacitors, the elements need to be sorted through a feeding tray first, and then transported to the processing area for subsequent operations through a corresponding conveyor line. During the transportation process, dust impurities are likely to appear on the surface of the elements. The residual dust may cause the packaging material to be loosely bonded to the capacitor elements, thus affecting the sealing and stability of the capacitor after packaging. Therefore, those skilled in the art provide a conveyor line for capacitor production to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of this utility model is to provide a conveyor line for capacitor production to solve the following technical problems:
[0005] How to clean capacitor elements during transportation to prevent dust and impurities from affecting packaging performance.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A conveyor line for capacitor production, comprising a conveyor belt frame, both inner ends of the conveyor belt frame are rotatably connected with pulleys, a conveyor belt is connected between the two pulleys, and a driving mechanism is arranged below the conveyor belt frame;
[0008] An adjustment mechanism is provided below the conveyor belt frame, and guide plates are provided on both sides of the upper part of the conveyor belt frame. The guide plates include a bottom plate, and a side plate is fixedly connected to the inner side of the bottom plate. One side of the two side plates is staggered with mounting openings, and a cleaning mechanism is fixedly connected to the inner side of the mounting openings.
[0009] The cleaning mechanism comprises a mounting plate, and a plurality of brushes are fixedly connected to the inner side of the mounting plate, with the ends facing the moving direction of the conveyor belt;
[0010] The adjusting mechanism comprises a groove body, the inner side of which is rotatably connected with a bidirectional screw rod, both sides of which are sleeved with sliders, and a connecting frame is fixedly connected between the slider and the bottom plate.
[0011] Furthermore, a support plate is fixedly connected above the conveyor belt frame and below the conveyor belt, two limit posts are fixedly connected to both sides of the upper end surface of the support plate, a support ring is fixedly sleeved at the lower end of the limit post, and limit grooves are provided on both sides of the upper end surface of the bottom plate, the limit post is sleeved on the inner side of the limit groove, and the lower end surface of the bottom plate is in contact with the support ring;
[0012] Furthermore, both ends of the support plate are fixedly connected with arc-shaped plates;
[0013] Furthermore, a middle connecting plate is fixedly connected to the middle of the upper end surface of the trough body, and a bottom cleaning brush is fixedly connected to the upper end of the middle connecting plate, and the bristles of the bottom cleaning brush are in contact with the bottom of the conveyor belt;
[0014] Furthermore, a slide rail is fixedly connected to the inner bottom of the trough body, the lower end of the slider is slidably connected to the slide rail, and a hand wheel is provided at the outer end of the trough body, and the hand wheel is fixedly connected to the bidirectional screw rod;
[0015] Further, the driving mechanism includes a motor and a first synchronous pulley and a second synchronous pulley, a synchronous belt is connected between the first synchronous pulley and the second synchronous pulley, the output end of the motor is fixedly connected to the first synchronous pulley, and the second synchronous pulley is fixedly connected to the adjacent pulley shaft end;
[0016] Furthermore, both sides of the conveyor belt frame are fixedly connected with mounting seats;
[0017] Beneficial effects of the utility model:
[0018] 1. The utility model proposes a conveyor line for capacitor production. Through the cleaning mechanism, when the conveyor line is in use, the capacitor elements can contact the brush on their surface during the conveying process, thereby cleaning the impurities on the surface of the elements to prevent the impurities from affecting the quality and performance of subsequent packaging. At the same time, the two cleaning mechanisms are staggered to have a large cleaning area, and the end of the brush faces the movement direction of the conveyor belt, so that the capacitor elements can rotate after contacting the brush, and the cleaning effect is sufficient.
[0019] 2. The utility model proposes a conveyor line for capacitor production. Through the setting of the adjustment mechanism, the distance between the two guide plates can be adjusted by the adjustment mechanism when the conveyor line is in use, so as to adapt to the production needs of capacitors of different specifications. The adjustment is convenient and the applicability is strong. The cleaning mechanism can also be in full contact with the capacitor elements to ensure the cleaning effect. The conveyor line is convenient and practical to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings.
[0021] Figure 1 This is an installation structure diagram of a conveyor line for capacitor production proposed by the utility model;
[0022] Figure 2 This is the overall structural diagram of a conveyor line for capacitor production proposed by the utility model;
[0023] Figure 3 This is a side view of a conveyor line for capacitor production proposed by the utility model;
[0024] Figure 4 This is a structural diagram of an adjustment mechanism of a conveyor line for capacitor production proposed by the utility model;
[0025] Figure 5 This is a connection structure diagram of a guide plate of a conveyor line for capacitor production proposed by the utility model;
[0026] Figure 6 The utility model discloses a structural diagram of a cleaning mechanism for a conveyor line used in capacitor production.
[0027] Reference numerals:
[0028] 1. Conveyor belt frame; 2. Pulley; 3. Conveyor belt; 4. Driving mechanism; 41. Motor;
[0029] 42. First synchronous pulley; 43. Synchronous belt; 44. Second synchronous pulley; 5. Mounting seat; 6. Adjustment mechanism; 61. Trough body; 62. Middle connecting plate; 63. Slide rail; 64. Slider; 65. Bidirectional screw rod; 66. Connecting frame; 67. Handwheel; 7. Guide plate; 71. Bottom plate; 72. Side plate; 73. Limiting groove; 74. Mounting port; 8. Cleaning mechanism; 81. Mounting plate; 82. Brush; 9. Support plate; 10. Bottom cleaning brush; 11. Limiting column; 12. Support ring; 13. Arc plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Please see attached Figures 1 to 6As shown, a conveyor line for capacitor production in an embodiment of the utility model includes a conveyor belt frame 1, both ends of the inner side of the conveyor belt frame 1 are rotatably connected with pulleys 2, a conveyor belt 3 is connected between the two pulleys 2, and a driving mechanism 4 is arranged below the conveyor belt frame 1. When in use, one end of the conveyor belt 3 is connected to the discharge port of the feed tray, and then driven by the driving mechanism 4 to drive the pulley 2 to rotate, thereby driving the conveyor belt 3 to transport capacitor elements.
[0032] An adjusting mechanism 6 is provided below the conveyor belt frame 1, and guide plates 7 are provided on both sides above the conveyor belt frame 1. The guide plates 7 include a bottom plate 71, and a side plate 72 is fixedly connected to the inner side of the bottom plate 71. One side of the two side plates 72 is staggered with mounting openings 74, and the inner side of the mounting openings 74 is fixedly connected to a cleaning mechanism 8. When the conveyor belt 3 is conveying, the capacitor elements are limited by the side plates 72 of the two guide plates 7, and the gap between the two side plates 72 is adjusted to allow one capacitor element to pass through, so that the capacitor elements can pass through in a single row and be processed in sequence.
[0033] The cleaning mechanism 8 includes a mounting plate 81, and a plurality of brushes 82 with their ends facing the moving direction of the conveyor belt 3 are fixedly connected to the inner side of the mounting plate 81. The surface of the capacitor element will contact the brush 82 during the conveying process, thereby cleaning the impurities on the surface of the element to prevent the impurities from affecting the quality and performance of subsequent packaging. At the same time, the two cleaning mechanisms 8 are staggered, with a large cleaning area, and the ends of the brushes 82 face the moving direction of the conveyor belt 3, so that the capacitor element can rotate after contacting the brush 82, and the cleaning effect is sufficient.
[0034] The adjusting mechanism 6 includes a groove body 61, the inner side of which is rotatably connected to a bidirectional screw rod 65, both sides of which are sleeved with sliders 64, a connecting frame 66 is fixedly connected between the slider 64 and the bottom plate 71, the inner bottom of the groove body 61 is fixedly connected to a slide rail 63, the lower end of the slider 64 is slidably connected to the slide rail 63, and a hand wheel 67 is provided at the outer end of the groove body 61, and the hand wheel 67 is fixedly connected to the bidirectional screw rod 65.
[0035] The adjustment mechanism 6 is provided to drive the two guide plates 7 to move and adjust the spacing to facilitate adaptation to capacitor elements of different models. Specifically, the hand wheel 67 is rotated to drive the bidirectional screw rod 65 to rotate, adjust the spacing of the two sliders 64, and then adjust the spacing of the guide plates 7 through the two connecting frames 66.
[0036] A support plate 9 is fixedly connected to the upper part of the conveyor belt frame 1 below the conveyor belt 3. Two limit posts 11 are fixedly connected to both sides of the upper end surface of the support plate 9. A support ring 12 is fixedly sleeved at the lower end of the limit post 11. Limit grooves 73 are provided on both sides of the upper end surface of the bottom plate 71. The limit posts 11 are sleeved on the inner side of the limit grooves 73. The lower end surface of the bottom plate 71 contacts the support ring 12.
[0037] Both ends of the support plate 9 are fixedly connected with arc plates 13 , and the arc plates 13 are arranged to facilitate the conveying belt 3 to pass smoothly over the support plate 9 .
[0038] A middle connecting plate 62 is fixedly connected to the middle part of the upper end surface of the trough body 61, and a bottom cleaning brush 10 is fixedly connected to the upper end of the middle connecting plate 62. The bristles of the bottom cleaning brush 10 are in contact with the bottom of the conveyor belt 3. The bottom cleaning brush 10 can clean the conveyor belt 3 and reduce the dust impurities on its surface.
[0039] The driving mechanism 4 includes a motor 41 and a first synchronous pulley 42 and a second synchronous pulley 44, a synchronous belt 43 is connected between the first synchronous pulley 42 and the second synchronous pulley 44, the output end of the motor 41 is fixedly connected to the first synchronous pulley 42, and the second synchronous pulley 44 is fixedly connected to the adjacent shaft end of the pulley 2. The driving mechanism 4 is powered by the motor 41, which is transmitted through the first synchronous pulley 42, the second synchronous pulley 44 and the synchronous belt 43, thereby driving the pulley 2 to rotate.
[0040] Both sides of the conveyor belt frame 1 are fixedly connected with mounting seats 5 , and the provided mounting seats 5 facilitate the installation and fixation of the conveyor belt frame 1 .
[0041] Working principle: when in use, the drive mechanism 4 drives the pulley 2 to rotate, thereby driving the conveyor belt 3 to transport the capacitor element, and the adjustment mechanism 6 adjusts the gap between the two side plates 72 so that the gap is adjusted to allow a capacitor element to pass through, so that the capacitor elements can pass through in a single row, which is convenient for subsequent processing. When adjusting, the hand wheel 67 is turned to drive the bidirectional screw rod 65 to rotate, adjust the spacing between the two sliders 64, and then adjust the spacing of the guide plates 7 through the two connecting frames 66. When the capacitor element passes through the guide plate 7, the surface of the capacitor element will contact the brush 82, so that the impurities on the surface of the element are cleaned by the brush 82 to prevent the impurities from affecting the quality and performance of the subsequent packaging. At the same time, the two cleaning mechanisms 8 are staggered, the cleaning area is large, and the end of the brush 82 is facing the movement direction of the conveyor belt 3, so that the capacitor element can rotate after contacting the brush 82, and the cleaning effect is sufficient.
[0042] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A conveyor line for capacitor production, comprising a conveyor belt frame (1), characterized in that: Both ends of the inner side of the conveyor belt frame (1) are rotatably connected to pulleys (2), a conveyor belt (3) is connected between the two pulleys (2), and a driving mechanism (4) is provided below the conveyor belt frame (1); An adjusting mechanism (6) is arranged below the conveyor belt frame (1), and guide plates (7) are arranged on both sides above the conveyor belt frame (1), wherein the guide plates (7) include a bottom plate (71), and a side plate (72) is fixedly connected to the inner side of the bottom plate (71), and mounting openings (74) are staggered on one side of the two side plates (72), and a cleaning mechanism (8) is fixedly connected to the inner side of the mounting opening (74); The cleaning mechanism (8) comprises a mounting plate (81), and a plurality of brushes (82) with their ends facing the moving direction of the conveyor belt (3) are fixedly connected to the inner side of the mounting plate (81); The adjusting mechanism (6) comprises a groove body (61), the inner side of which is rotatably connected to a bidirectional screw rod (65), both sides of which are sleeved with sliders (64), and a connecting frame (66) is fixedly connected between the slider (64) and the bottom plate (71).
2. A conveyor line for capacitor production according to claim 1, characterized in that: A support plate (9) is fixedly connected to the upper part of the conveyor belt frame (1) and located below the conveyor belt (3); two limit columns (11) are fixedly connected to both sides of the upper end surface of the support plate (9); a support ring (12) is fixedly sleeved on the lower end of the limit column (11); limit grooves (73) are provided on both sides of the upper end surface of the base plate (71); the limit columns (11) are sleeved on the inner side of the limit grooves (73); and the lower end surface of the base plate (71) is in contact with the support ring (12).
3. A capacitor production conveyor line according to claim 2, characterized in that: Both ends of the support plate (9) are fixedly connected with arc-shaped plates (13).
4. The capacitor production conveyor line according to claim 1, characterized in that: A middle connecting plate (62) is fixedly connected to the middle of the upper end surface of the trough body (61), and a bottom cleaning brush (10) is fixedly connected to the upper end of the middle connecting plate (62), wherein the bristles of the bottom cleaning brush (10) are in contact with the bottom of the conveyor belt (3).
5. The capacitor production conveyor line according to claim 1, characterized in that: The inner bottom of the trough body (61) is fixedly connected to a slide rail (63), the lower end of the slider (64) is slidably connected to the slide rail (63), and the outer end of the trough body (61) is provided with a hand wheel (67), and the hand wheel (67) is fixedly connected to the bidirectional screw rod (65).
6. The capacitor production conveyor line according to claim 1, characterized in that: The driving mechanism (4) comprises a motor (41) and a first synchronous pulley (42) and a second synchronous pulley (44); a synchronous belt (43) is connected between the first synchronous pulley (42) and the second synchronous pulley (44); the output end of the motor (41) is fixedly connected to the first synchronous pulley (42); and the second synchronous pulley (44) is fixedly connected to the shaft end of an adjacent pulley (2).
7. The capacitor production conveyor line according to claim 1, characterized in that: Both sides of the conveyor belt frame (1) are fixedly connected with mounting seats (5).