Photovoltaic module laminating machine and transmission cross beam mechanism used by same
By designing a transmission cross beam mechanism for photovoltaic module laminator, using the clamping spring to lock the connecting rod shaft, the problem of inconvenient assembly and disassembly of the transmission cross beam mechanism in the prior art is solved, and the rapid disassembly and assembly of high-temperature cloth is realized. The effective limit of the connecting rod shaft is fixed.
Patent Information
- Application Number
- CN202421005136.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The transmission beam mechanism of the existing photovoltaic module laminate needs to be disassembled and assembled bolts when assembling and disassembling high-temperature cloth, which leads to inconvenience and time-consuming and laborious disassembly.
A transmission beam mechanism including a connecting rod shaft, a cross beam assembly, a connecting rod bearing support device and a clamping spring is designed. By locking the connecting rod shaft with the clamping spring, the function of quickly disassembling and assembling the high-temperature cloth is realized.
This structure makes the disassembly and assembly of high-temperature cloth very fast and convenient, without the need for screws, significantly saving time in replacing high-temperature cloth, and well-limited fixing of the connecting rod shaft.
Smart Images

Figure CN222433447U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic component laminating equipment, in particular to a transmission crossbeam mechanism used in a photovoltaic component laminating machine. Background Art
[0002] In the production of photovoltaic modules, the laminator is a key packaging equipment, and the photovoltaic modules are transmitted by the photovoltaic module transmission mechanism. The existing photovoltaic module transmission mechanism includes a chain transmission mechanism, a high-temperature cloth and a transmission beam mechanism. Multiple high-temperature cloths are connected to form a closed loop through the transmission beam mechanism. The two ends of the transmission beam mechanism are fixedly connected to the transmission chains on the corresponding sides. The photovoltaic modules are placed on the high-temperature cloth, and the transmission chains at both ends of the transmission beam mechanism pull the transmission beam mechanism to operate. The transmission beam drags the high-temperature cloth to move, thereby transmitting the modules. The high-temperature cloth is usually a thinner polytetrafluoroethylene glass cloth, which is easy to wear during use and needs to be replaced regularly, that is, the high-temperature cloth needs to be disassembled from the transmission beam. During the transmission process, in order to prevent the connecting parts between the high-temperature cloth and the transmission beam from falling off, the connecting parts need to be fixed to the transmission beam. Figure 1 As shown, it is the conventional structure of the transmission beam mechanism, including a clamping plate A, a clamping rib plate B, a connecting shaft C and a beam body D. The clamping rib plate B is welded to one side of the long side of the beam body D, and its bent part forms a groove with the side of the beam body D, which is used to place the connecting shaft C. The connecting shaft C is used to connect with the rod sleeve at one end of the high-temperature cloth. The clamping plate A is fixed to the other side of the long side of the beam body, and its bent part can just press the connecting shaft C to fix it. When disassembling and assembling, all the clamping plates A on the transmission beam must be removed before the high-temperature cloth can be replaced, which is time-consuming and labor-intensive, and it is very inconvenient to disassemble. In addition, there is a risk that the screws and latches will fall into the laminator cavity, causing losses. How to have a quick way to disassemble and assemble is a technology that is urgently needed in this industry. Utility Model Content
[0003] The utility model aims to provide a transmission beam mechanism for a photovoltaic module laminating machine in view of the disadvantages that the transmission beam mechanism in the prior art needs to be disassembled and assembled with bolts, which causes inconvenience, time-consuming and labor-intensive disassembly and assembly.
[0004] The technical solution of the utility model to solve the technical problem is as follows:
[0005] A transmission beam mechanism for a photovoltaic module laminating machine comprises a connecting rod shaft, a beam assembly, a connecting rod bearing support device and a clamping spring, wherein the connecting rod bearing support device comprises at least a bent edge, the beam assembly comprises a beam body, a plurality of bent edges are arranged at intervals on at least one side surface of the beam body along the length direction of the beam body, the bent edges and the side surface of the beam body form a receiving groove for accommodating the connecting rod shaft, at least two of the bent edges are provided with notches to form a bent edge with a notch, the clamping spring is located in the notch, one end of the spring is fixedly connected to the beam body, and the other end is a free end for the connecting rod shaft to be clamped, and the clamping spring is used to clamp the connecting rod shaft;
[0006] The clamping spring comprises an arc-shaped clamping section larger than a semicircular arc, and a connecting section tangent to the semicircular arc of the arc-shaped clamping section, and is fixedly connected to the bottom of the crossbeam body through the connecting section;
[0007] The clamping spring further includes a bevel, which intersects with the free end of the arc-shaped clamping section and is bent and inclined outwardly of the arc, and the arc-shaped clamping section is used to accommodate the clamping connecting rod shaft; the bevel is perpendicularly arranged to the section of the free end of the arc-shaped clamping section;
[0008] The connecting rod bearing support device also includes a bottom plate, the bending edge is arranged perpendicular to the bottom plate, and the bottom plate is fixedly connected to the crossbeam body to achieve a fixed connection between the bending plate and the crossbeam body;
[0009] A baffle is provided at one or both ends of the side surface of the beam body provided with the bending plate, the baffle limits the axial position of the connecting rod shaft, and connecting ends for connecting with the transmission chain are respectively provided at both ends of the beam body;
[0010] The crossbeam body is a rectangular square tube;
[0011] A bending plate, a connecting rod shaft and a clamping spring are respectively arranged on both sides of the crossbeam body.
[0012] A photovoltaic module laminating machine comprises a high temperature cloth and a chain transmission mechanism for driving the high temperature cloth to run, wherein the high temperature cloth and the chain are connected by a transmission crossbeam, wherein the transmission crossbeam adopts the above-mentioned structure, wherein both ends of the transmission crossbeam are respectively fixedly connected to corresponding side chains, and a high temperature cloth sleeve is arranged at intervals along the width direction of the high temperature cloth at the end of the high temperature cloth connected to the transmission crossbeam, wherein a connecting rod shaft is passed through the high temperature cloth sleeve, and the high temperature cloth sleeve is located between two adjacent bending plates;
[0013] It comprises a plurality of high temperature cloths connected end to end, and the two ends of the high temperature cloths are respectively connected to the connecting rod shafts on both sides of the beam body to form a closed loop.
[0014] The advantages and beneficial effects of the utility model are:
[0015] The transmission beam mechanism used in the photovoltaic module laminating machine adopts the structure of the utility model, supports the connecting rod shaft by means of the connecting rod bearing support device, locks the connecting rod shaft by means of the clamping spring to prevent it from escaping from the accommodating groove formed by the bending plate and the side surface of the beam body, and can disassemble and assemble the high-temperature cloth very quickly and conveniently without the need for screw tightening, thus saving a lot of time for replacing the high-temperature cloth, and at the same time can well limit and fix the connecting rod shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the transmission beam mechanism of the prior art of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of an embodiment of the transmission beam mechanism of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of an embodiment of connecting the connecting rod shaft and the high temperature cloth;
[0019] Figure 4 This is a schematic diagram of the structure of an embodiment of the crossbeam assembly of the utility model;
[0020] Figure 5 Figure 4 A schematic diagram of the bottom structure of the crossbeam assembly of the embodiment structure;
[0021] Figure 6 This is a schematic diagram of the structure of an embodiment of the clamping spring of the utility model;
[0022] Figure 7 This is a schematic diagram of the installation position of the clamping spring of the utility model.
[0023] Description of Reference Numerals
[0024] 1- beam assembly, 101- beam body, 102- connection end, 103- baffle, 104- clamping bent plate, 1041- bending edge, 1042- bending edge with notch, 1043- bottom plate, 2- connecting rod shaft, 3- high temperature cloth, 4- clamping spring, 401- connecting section, 402- arc clamping section, 403, bevel edge. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below through specific examples. The following examples are only illustrative and not restrictive, and the protection scope of the present invention cannot be limited by them. Figure 2 The position shown in the figure is used as the reference position for explanation.
[0026] The laminating machine of the utility model structure comprises a high temperature cloth, a chain transmission mechanism for driving the high temperature cloth to run, and a transmission beam mechanism for connecting the high temperature cloth and the chain. The chain transmission mechanism drives the chain to run, thereby driving the high temperature cloth to run.
[0027] like Figure 2-Figure 7 As shown, the transmission crossbeam mechanism of the present invention adopts the following structure, including a crossbeam assembly 1, a connecting rod shaft 2, and a clamping spring 4. Figure 4 and 5 As shown, the crossbeam assembly 1 includes a crossbeam body 101, a baffle 103 and a connecting rod bearing support device, preferably a connecting end 102 is provided, and the connecting end 102 is respectively fixedly provided at both ends of the crossbeam body 101, and is used to connect the crossbeam assembly with the chain, and the baffle 103 is provided at one end of the side of the crossbeam body 101, and is vertically provided with the crossbeam body, and is used to block the connecting rod shaft 2 and prevent it from moving along the length direction of the crossbeam body, and the connecting rod bearing support device includes a plurality of bending plates, each of which includes two mutually perpendicular bending plates. The edge portion is provided, and a plurality of bending plates are provided on the side portion of the beam body along the length direction of the beam body. One end of the bending plate is fixedly connected to the beam body, and the other end is extended and bent along the side portion of the beam body to form a bending edge 1041. The bending edge 1041 and the side surface of the beam body have a receiving space for receiving the connecting rod shaft to form a receiving groove for receiving the connecting rod shaft. The connecting rod shaft 2 is located in the receiving groove formed by the bending edge and the side surface of the beam body, one end is limited by the baffle 103, and is supported by the bending edge in the length direction. The gap formed between the bending edges is used to accommodate the high-temperature cloth sleeves arranged at intervals at the ends of the high-temperature cloth. Notches are provided on at least two of the bending edges so that the bending edges form bending edges 1042 with notches. Clamping springs 4 are respectively provided in the notches. One end of the clamping spring 4 is fixedly connected to the beam body, and the other end is a free end arranged in the same direction as the bending edge, so as to clamp the connecting rod shaft into the clamping spring. The clamping spring can be a clamping ring, and it is best to adopt the following structure, such as Figure 6 As shown, the clamping spring 4 includes an arc clamping section 402 and a connecting section 401 tangent to the arc clamping section. The arc clamping section is used to support and accommodate the clamping connecting rod shaft. Usually, the diameter of the arc clamping section is slightly larger than the diameter of the connecting rod shaft, generally 0.1-0.3mm larger. The position of the arc clamping section 402 tangent to the connecting section 301 is located at a semicircular arc. The arc of the arc clamping section is larger than the semicircular arc. In this way, after the beam body is connected through the connecting section, the arc clamping section surrounds The portion of the connecting rod shaft can be greater than 180 degrees and can surround most of the connecting rod shaft, thereby clamping the connecting rod shaft more firmly. In order to facilitate the installation of the connecting rod shaft and increase the clamping strength of the entire clamping spring, a bevel 403 is provided at the free end of the arc clamping section, and the bevel 403 is bent outward of the arc of the arc clamping section, and is preferably arranged perpendicular to the cross-section of the intersection of the two. This can better prevent the connecting rod shaft from detaching from the clamping spring when the high-temperature cloth is pulled, thereby further increasing the clamping strength of the arc clamping section.
[0028] The connecting rod bearing support device preferably adopts the following structure, which is a clamping bent plate 104, the clamping bent plate 104 includes a bottom plate 1043 and a bent edge 1041 bent upward from the edge of the bottom plate, the bent edge 1041 is a right-angle bend on the bottom plate 1043, the bent edges are arranged at intervals, and the intervals of the bent edges are used to accommodate the high-temperature cloth sleeves arranged at intervals at the ends of the high-temperature cloth, and the bent edges and the side of the beam body 101 form a receiving groove for accommodating the connecting rod shaft, which is used to place the connecting rod shaft 2. Notches are set on at least two of the bent edges to form a notched bent edge 1042, and the clamping spring is located at the notched bent edge. The clamping bent plate is fixedly connected to the beam body through its bottom plate, and the clamping spring is fixedly connected to the bottom plate through its connecting section to achieve fixed connection with the beam body. The connecting rod bearing support device adopting this structure can support and fix the connecting rod shaft on the one hand, and on the other hand, because the bottom plate and the bent edge are fixedly connected as a whole, the horizontal load-bearing capacity of the entire transmission beam mechanism is improved, and the assembly and manufacture of the entire transmission beam are facilitated.
[0029] Depending on the use of the transmission crossbeam mechanism, when the connecting rod shaft is only provided on one side of the crossbeam assembly, the connecting rod bearing support device can be provided on only one side of the crossbeam assembly surface; when the connecting rod shaft is provided on both sides of the crossbeam assembly, the connecting rod bearing support device is provided on both sides of the crossbeam assembly surface. The crossbeam body is generally made of a rectangular square tube.
[0030] During installation, the high temperature cloth is connected to the crossbeam assembly 1 through the connecting rod shaft 2. Figure 3 As shown, first pass the connecting rod shaft 2 through the high temperature cloth sleeves arranged at intervals at the ends of the high temperature cloth 3. The part of the connecting rod shaft 2 outside the high temperature cloth sleeve corresponds to the position of the receiving grooves on both sides of the beam assembly 1, and is pressed into the clamping springs 4 installed in the middle of the grooves on both sides of the beam assembly 1. The connecting rod shaft is supported by the bending plate and clamped by the clamping springs and firmly locked by the clamping springs, and the high temperature cloth 3 can be connected and installed on the beam assembly; when removing the high temperature cloth 3, just pull the connecting rod shaft 2 out from between the free end of the clamping spring 4 and the beam body. When installing on the transmission chain, fix the two ends of the beam assembly 1 on two synchronously moving chains. With the transmission crossbeam mechanism of the utility model structure, when replacing the high-temperature cloth, it is only necessary to put the high-temperature cloth on the connecting rod shaft through the high-temperature cloth sleeve arranged at the end thereof, and then press the connecting rod shaft into the clamping spring. The clamping spring clamps the connecting rod shaft, and the bending plate supports and limits the connecting rod shaft horizontally. Therefore, it can be installed very conveniently. When removing the high-temperature cloth, it is only necessary to lift the connecting rod shaft upward from the clamping end of the clamping spring. Disassembly and assembly are very convenient, and there is no need to disassemble and assemble bolts, which saves time and effort.
[0031] The high-temperature cloth of the laminating machine of the utility model structure can be set individually or multiple high-temperature cloths can be connected end to end through a transmission beam mechanism. When the transmission beam is connected end to end, clamping springs, bending plates and connecting rod shafts are arranged on both sides of the beam body of the transmission beam.
Claims
1. A transmission beam mechanism for a photovoltaic module laminating machine, comprising a connecting rod shaft, characterized in that: It also includes a crossbeam assembly, a connecting rod bearing support device and a clamping spring. The connecting rod bearing support device at least includes a bent edge. The crossbeam assembly includes a crossbeam body. A plurality of bent edges are arranged at intervals along the length direction of the crossbeam body on at least one side surface of the crossbeam body. The bent edges and the side surfaces of the crossbeam body form an accommodating groove for accommodating the connecting rod shaft. Notches are arranged on at least two of the bent edges to form a bent edge with a notch. The clamping spring is located in the notch, one end of which is fixedly connected to the crossbeam body, and the other end is a free end for the connecting rod shaft to be clamped. The clamping spring is used to clamp the connecting rod shaft.
2. The transmission beam mechanism for a photovoltaic module laminating machine according to claim 1, characterized in that: The clamping spring comprises an arc-shaped clamping section larger than a semicircular arc and a connecting section tangent to the semicircular arc of the arc-shaped clamping section, and is fixedly connected to the bottom of the beam body through the connecting section.
3. The transmission beam mechanism for a photovoltaic module laminating machine according to claim 2, characterized in that: The clamping spring also includes a bevel, which intersects with the free end of the arc-shaped clamping section and bends and tilts outwardly of the arc. The arc-shaped clamping section is used to accommodate the clamping connecting rod shaft; the bevel is perpendicular to the section of the free end of the arc-shaped clamping section.
4. The transmission beam mechanism for the photovoltaic module laminating machine according to claim 1, characterized in that: The connecting rod bearing support device also includes a bottom plate, the bending edge is arranged perpendicular to the bottom plate, and the bottom plate is fixedly connected to the crossbeam body to achieve the fixed connection between the bending plate and the crossbeam body.
5. The transmission beam mechanism for the photovoltaic module laminating machine according to claim 1, characterized in that: A baffle is provided at one end or both ends of the side surface of the beam body provided with the bending plate, the baffle limits the axial position of the connecting rod shaft, and connecting ends for connecting with the transmission chain are respectively provided at both ends of the beam body.
6. The transmission beam mechanism for the photovoltaic module laminating machine according to claim 1, characterized in that: The crossbeam body is a rectangular square tube.
7. The transmission beam mechanism for the photovoltaic module laminating machine according to claim 1, characterized in that: A bending plate, a connecting rod shaft and a clamping spring are respectively arranged on both sides of the crossbeam body.
8. A photovoltaic module laminating machine, comprising a high temperature cloth and a chain transmission mechanism for driving the high temperature cloth, characterized in that: The high-temperature cloth and the chain are connected by a transmission crossbeam, and the transmission crossbeam adopts the mechanism described in any one of claims 1 to 7. The two ends of the transmission crossbeam are respectively fixedly connected to the corresponding side chains, and high-temperature cloth sleeves are arranged at intervals along the width direction of the high-temperature cloth at the end of the high-temperature cloth connected to the transmission crossbeam. The connecting rod shaft is inserted into the high-temperature cloth sleeve, and the high-temperature cloth sleeve is located between two adjacent bending plates.
9. A photovoltaic module laminating machine as claimed in claim 8, characterized in that: It comprises a plurality of high temperature cloths connected end to end, and the two ends of the high temperature cloths are respectively connected to the connecting rod shafts on both sides of the beam body to form a closed loop.