Glass lining plate thinning rotating device

Abstract

The utility model discloses a glass lining plate thinning rotating device which comprises a machine table. A transmission bracket is arranged on the machine table, an installation frame is arranged on the transmission bracket, winches are arranged at the two ends of the machine table and connected with pull ropes, the pull ropes are connected with the bottom of the installation frame, and a spraying pipe is arranged at the top end of the machine table. The top of the installation frame is connected with a basket, a glass clamping plate is arranged in the basket, an installation plate is arranged on the outer side of the installation frame, a servo motor is arranged on the installation plate, and the servo motor is connected with the basket.

Description

Technical Field

[0001] The utility model belongs to the technical field of glass production, and specifically relates to a glass lining plate thinning and rotating device. Background Art

[0002] In the current glass acid etching thinning production, the glass acid etching loading basket used requires manual single-piece loading, the operation process is cumbersome and inefficient, repeated operations will cause deformation, resulting in inconsistent flatness of the glass after thinning, and the top spraying method in the etching production will cause poor thickness and poor surface finish after the glass acid etching. In addition, during the glass etching production process, the product cannot be freely flipped over. After each etching stage, personnel need to move the product out to the outlet and pour the basket. The long waiting time for the product to pour the basket can easily cause the risk of poor appearance. At the same time, the single-piece basket pouring operation by personnel can easily increase process damage, which brings great hidden dangers to product quality.

[0003] The invention patent with announcement number CN104671669A disclosed on June 3, 2015, a glass substrate thinning bearing device, which includes a bearing beam mounted on the bottom of a thinning basket, a bearing roller driven to rotate by a driving device is arranged on the top of the bearing beam, the bearing roller is arranged parallel to the axial direction of the bearing beam, a buffer rubber sleeve is arranged on the outer periphery of the bearing roller, and the bottom edge of the glass substrate is matched with the bearing roller; the bearing groove on the top of the bearing beam is removed, and a bearing roller is arranged on the top of the bearing beam, and the glass substrate is arranged on the bearing roller. The glass substrate thinning bearing device cannot improve production efficiency and glass quality. Utility Model Content

[0004] The utility model aims to provide a glass lining plate thinning and rotating device for improving production efficiency and product quality in view of the deficiencies of the prior art.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The glass lining thinning and rotating device comprises a machine platform, a transmission bracket is arranged on the machine platform, a mounting frame is arranged on the transmission bracket, winches are arranged at both ends of the machine platform, the winches are connected with pull ropes, the pull ropes are connected to the bottom of the mounting frame, and a spray pipe is arranged on the top of the machine platform; a basket is connected to the top of the mounting frame, a glass clamping plate is arranged in the basket, a mounting plate is arranged on the outside of the mounting frame, a servo motor is arranged on the mounting plate, and the servo motor is connected to the basket.

[0007] The basket comprises side plates and a support frame, wherein the side plates are arranged on both sides of the basket, and the mounting plate is provided with a bearing seat, and the bearing seat is evenly distributed with connecting holes.

[0008] The glass pallets are arranged at equal intervals in the basket, the glass pallets are evenly distributed with card slots, the ends of the glass pallets are fixed on the support frame, and the top of the glass pallets is provided with a positioning opening.

[0009] The transmission brackets are arranged in pairs, and the transmission brackets include a base plate, brackets are arranged at equal intervals on the base plate, guide rods are arranged on the top of the brackets, mounting seats are arranged at both ends of the bottom of the mounting frame, rollers are rotatably connected in the mounting seats, and the bottom ends of the rollers are arranged on the guide rods.

[0010] The bracket is a U-shaped structure, and the rollers and guide rods are arranged in pairs.

[0011] The side plates are evenly distributed with weight-reducing holes.

[0012] A sealing cover is arranged outside the servo motor.

[0013] The spray pipes are arranged at equal intervals.

[0014] The mounting frames are arranged in pairs on the machine platform, and a partition is arranged in the middle of the machine platform.

[0015] The installation frame and the support frame are both made of welded stainless steel square tubes.

[0016] The technical effect of the utility model is as follows: the glass liner thinning rotation device of the utility model is adopted, and the basket is driven by a servo motor to rotate in conjunction with a top spray thinning method to achieve a batch thinning effect on the glass substrate, thereby improving the equipment production capacity, and adopting online etching substrate rotation to effectively improve the surface quality of the product, and the etching output efficiency of the product in this section is improved by rotating the chamfer, and the problems of poor appearance of the product due to manual chamfering and poor uniformity of the plate thickness are improved, thereby providing a reliable guarantee for the surface light yield and the uniformity of the plate thickness in the glass mass production process.

[0017] The device has a reasonable structural design and a high degree of automation. It replaces the manual single-piece loading process, which not only increases the loading capacity of glass linings and improves production efficiency, but also simplifies the operating steps and reduces manual work. The machine has good stability and ensures uniform product thickness and stable quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] This specification includes the following drawings, which show the following contents:

[0019] Figure 1 It is a three-dimensional schematic diagram of the glass liner thinning and rotating device of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the installation frame and basket of the glass liner thinning and rotating device of the utility model;

[0021] Figure 3It is a schematic diagram of the structure inside the basket of the glass liner thinning and rotating device of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the connection part between the installation frame and the transmission bracket of the glass liner thinning and rotating device of the utility model;

[0023] Figure 5 It is a structural schematic diagram of a transmission bracket of a glass liner thinning and rotating device of the utility model;

[0024] Figure 6 The utility model is a schematic diagram of the structure of the spray pipe of the glass liner thinning rotation device.

[0025] The markings in the figure are: 1. Machine; 2. Transmission bracket; 3. Installation frame; 4. Winch; 5. Pull rope; 6. Spray pipe; 7. Installation plate; 8. Servo motor; 9. Basket; 10. Glass pallet; 11. Side panel; 12. Support frame; 13. Slot; 14. Bearing seat; 15. Connection hole; 16. Positioning port; 17. Bottom plate; 18. Bracket; 19. Guide rod; 20. Sealing cover; 21. Partition; 22. Weight reduction hole; 23. Mounting seat; 24. Roller. DETAILED DESCRIPTION

[0026] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and to facilitate their implementation.

[0027] like Figures 1 to 6 As shown, the glass lining thinning and rotating device includes a machine table 1, a transmission bracket 2 is provided on the machine table 1, a mounting frame 3 is provided on the transmission bracket 2, winches 4 are provided at both ends of the machine table 1, the winches 4 are connected to pull ropes 5, the pull ropes 5 are connected to the bottom of the mounting frame 3, and a spray pipe 6 is provided at the top of the machine table 1; a basket 9 is connected to the top of the mounting frame 3, a glass clamping plate 10 is provided in the basket 9, a mounting plate 7 is provided on the outer side of the mounting frame 3, a servo motor 8 is provided on the mounting plate 7, and the servo motor 8 is connected to the basket 9.

[0028] like Figures 1 to 6 As shown, the mounting frame 3 is mounted on the transmission bracket 2, the basket 9 is controlled by a servo motor to control the rotation angle, the glass clamp 10 is used as the mounting clamp of the glass liner, the winch 4 drives the mounting frame 3 to reciprocate along the transmission bracket 2 through the pull rope 5, the servo motor 8 drives the basket 9 to rotate, and the spray pipe 6 is located at the top of the device. The spray pipe 6 sprays the glass from top to bottom to perform thinning and etching, which is beneficial to ensure the etching uniformity.

[0029] like Figure 2 and Figure 3As shown, the basket 9 includes side panels 11 and a support frame 12. The side panels 11 are arranged on both sides of the basket 9. A bearing seat 14 is arranged on the mounting plate 7. Connection holes 15 are evenly distributed on the bearing seat 14. A ball bearing is arranged in the bearing seat 14. The ball bearing is made of high-temperature protective ceramic material, and has the characteristics of stable operation, high service life, and no lubrication. The bearing seat 14 is made of high-temperature corrosion-resistant ceramic material, which can reduce the risk of acid contamination. The connection holes 15 are installed with bolts to connect the mounting plate 7 and the side panels 11. The output shaft of the side panel 11 and the servo motor 8 passes through the bearing to realize the rotation of the basket 9. The bearing is used to reduce the rotation resistance.

[0030] like Figure 3 As shown, the glass pallets 10 are arranged at equal intervals in the basket 9, and the glass pallets 10 are evenly distributed with slots 13. The ends of the glass pallets 10 are fixed on the support frame 12, and a positioning hole 16 is provided on the top of the glass pallet 10. The support frame 12 supports the glass pallet 10, and the slots 13 limit the glass. The support frame 12 separates the inside of the basket 9, so that multiple glass pallets 10 can be installed inside the basket 9, improving the utilization rate of the internal space of the basket 9, and realizing that the basket 9 can thin 20 to 40 ultra-thin glass substrates at a time. A positioning hole 16 is provided on the top of the glass pallet 10 for positioning the loading and unloading of the robot. Among them, the length of the slot 13 is adapted to the length of the glass pallet 10, and the cross-section of the slot 13 is a square structure. The glass liner is clamped and fixed by a pair of glass pallets 10. The glass pallet 10 is arranged perpendicular to the plane of the machine 1, and the top of the basket 9 is unobstructed. During etching, the glass pallet 10 is directly below the spray pipe 6, and the glass can be etched evenly.

[0031] like Figure 2 As shown, the transmission brackets 2 are arranged in pairs, and the transmission brackets 2 include a bottom plate 17, on which brackets 18 are arranged at equal intervals, and guide rods 19 are arranged at the tops of the brackets 18. Mounting seats 23 are arranged at both ends of the bottom of the mounting frame 3, and rollers 24 are rotatably connected in the mounting seats 23, and the bottom ends of the rollers 24 are arranged on the guide rods 19. The above structure extends the path of the transmission bracket 2, and the brackets 18 support the components and glass on the mounting frame 3, which is conducive to sharing gravity and ensuring that the direction of the basket 9 during the movement process is horizontal. The rollers 24 move along the guide rods 19, which can reduce friction resistance.

[0032] like Figure 5 As shown, the bracket 18 is a U-shaped structure, and the rollers 24 and the guide rods 19 are arranged in pairs. The bottom of the mounting frame 3 adopts the installation form of four guide rods 19 and multiple rollers 24, and the mounting frame 3 can also move accurately along the direction of the guide rods 19. The rollers 24 are made of nylon to improve wear resistance. The above structure is arranged in pairs to increase the load capacity of the glass.

[0033] like Figure 2 and Figure 3As shown, the side plate 11 is evenly distributed with weight-reducing holes 22. The weight-reducing holes 22 reduce the weight of the side plate 11, so that the resistance that the servo motor 8 needs to overcome to drive the basket 9 to rotate is smaller, and the installation frame 3 rotates more smoothly, thereby improving production efficiency.

[0034] like Figure 2 As shown, a sealing cover 20 is provided outside the servo motor 8. The sealing cover 20 is a transparent structure and compressed air is passed inside to ensure that the sealing cover 20 is in a positive pressure environment, providing effective protection for the servo motor 8 and ensuring its correct and reliable operation, and preventing the acid from causing adverse effects on the servo motor 8 during the etching process.

[0035] like Figure 6 As shown, the spray pipes 6 are arranged at equal intervals. The above structure is conducive to ensuring that the etching liquid flows through the glass surface evenly and stably.

[0036] like Figure 1 As shown, the mounting frames 3 are arranged in pairs on the machine 1, and a partition 21 is provided in the middle of the machine 1. The above structure can improve the space utilization rate on the machine 1, and the two baskets 9 can run synchronously to improve the equipment production capacity. The partition 21 isolates the mounting frames 3 on both sides of the machine 1 to avoid mutual influence.

[0037] The mounting frame 3 and the support frame 12 are both welded stainless steel square tubes. The side plate 11 is a PVC plate, and the main structural skeleton of the mounting frame 3 and the support frame 12 is welded from 40*40*3.5mm, SUS316L stainless steel material, and the whole is wrapped with PVC trough box for anti-corrosion treatment. Not only is the assembly welding strength high, the overall load capacity is large and the operation is stable, the frame structure also has anti-corrosion performance on the outside, and will not be corroded during the etching spray process.

[0038] like Figures 1 to 6As shown, the operation process of the glass liner thinning and rotating device is as follows: when loading glass, the winch 4 is started and the mounting frame 3 is stopped at the loading and unloading position of the machine 1 through the pull rope 5, the servo motor 8 is started to rotate the basket 9 45°, and then the six-axis manipulator synchronously lifts ten glass liners and inserts them into the glass mounting slots 13 of the rotating basket 9, and clamps them firmly to prevent displacement, and starts the program. The spray pipe 6 on the top of the machine 1 is started to evenly thin the glass through etching liquid pickling in a spraying manner from top to bottom. After etching, the glass unloading process is opposite to the above action. The control system uses PLC and touch screen to form a human-machine interactive control system. The relevant parameters can be set through the touch screen. The basket's 9-angle rotation speed and the spraying time on each side of the glass can be set. During the glass thinning process, the running speed, angle, stroke, frequency and other parameters can be displayed and monitored in real time, ensuring that the etching liquid flows evenly and stably on the glass surface. In addition, the glass can be automatically controlled to rotate during the etching process, ensuring that the extremely small range and quality of large-size ultra-thin glass after thinning meet production needs, and realizing mass production of large-size ultra-thin glass thinning and etching.

[0039] The glass liner thinning rotation device drives the basket 9 to rotate through the servo motor 8 in conjunction with the top spray thinning method to achieve the effect of batch thinning of glass substrates, improve the equipment production capacity, and effectively improve the surface quality of the product by online etching substrate rotation. The etching output efficiency of the product in this section is improved by rotating the chamfer, and the problems of poor appearance of the product due to manual chamfering and poor uniformity of the plate thickness are improved, providing a reliable guarantee for the surface light yield and plate thickness uniformity in the glass mass production process.

[0040] The device has a reasonable structural design and a high degree of automation. It replaces the manual single-piece loading process, which not only increases the loading capacity of glass linings and improves production efficiency, but also simplifies the operating steps and reduces manual work. The machine 1 has good stability, ensuring uniform product thickness and stable quality.

[0041] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A glass liner thinning and rotating device, characterized in that: The invention comprises a machine platform (1), wherein a transmission bracket (2) is provided on the machine platform (1), a mounting frame (3) is provided on the transmission bracket (2), winches (4) are provided at both ends of the machine platform (1), the winches (4) are connected to a pull rope (5), the pull rope (5) is connected to the bottom of the mounting frame (3), and a spray pipe (6) is provided at the top of the machine platform (1); a basket (9) is connected to the top of the mounting frame (3), a glass pallet (10) is provided in the basket (9), a mounting plate (7) is provided on the outside of the mounting frame (3), a servo motor (8) is provided on the mounting plate (7), and the servo motor (8) is connected to the basket (9).

2. The glass liner thinning and rotating device according to claim 1, characterized in that: The basket (9) comprises side plates (11) and a support frame (12), wherein the side plates (11) are arranged on both sides of the basket (9), and a bearing seat (14) is arranged on the mounting plate (7), and connection holes (15) are evenly distributed on the bearing seat (14).

3. The glass liner thinning and rotating device according to claim 2, characterized in that: The glass card plates (10) are arranged at equal intervals in the basket (9), card slots (13) are evenly distributed on the glass card plates (10), the ends of the glass card plates (10) are fixed on the support frame (12), and the top of the glass card plates (10) is provided with a positioning opening (16).

4. The glass liner thinning and rotating device according to claim 3, characterized in that: The transmission brackets (2) are arranged in pairs, and the transmission brackets (2) include a base plate (17), brackets (18) are arranged on the base plate (17) at equal intervals, and guide rods (19) are arranged at the top ends of the brackets (18). Mounting seats (23) are arranged at both ends of the bottom of the mounting frame (3), and rollers (24) are rotatably connected in the mounting seats (23), and the bottom ends of the rollers (24) are arranged on the guide rods (19).

5. The glass liner thinning and rotating device according to claim 4, characterized in that: The bracket (18) is a U-shaped structure, and the rollers (24) and guide rods (19) are arranged in pairs.

6. The glass liner thinning and rotating device according to claim 2, characterized in that: The side plate (11) is evenly distributed with weight-reducing holes (22).

7. The glass liner thinning and rotating device according to any one of claims 1 to 6, characterized in that: A sealing cover (20) is provided outside the servo motor (8).

8. The glass liner thinning and rotating device according to claim 7, characterized in that: The spray pipes (6) are arranged at equal intervals.

9. The glass liner thinning and rotating device according to claim 8, characterized in that: The mounting frames (3) are arranged in pairs on the machine platform (1), and a partition plate (21) is provided in the middle of the machine platform (1).

10. The glass liner thinning and rotating device according to claim 5, characterized in that: The installation frame (3) and the support frame (12) are both made of stainless steel square tubes welded together.

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