Dredging device
By designing a dredging device including a spiral feeder, storage tube, overflow tube and storage bag, the problems of low dredging efficiency and safety hazards in the prior art are solved, and an efficient and safe sludge treatment process is achieved.
Patent Information
- Application Number
- CN202421198309.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing silt cleaning devices are less efficient during sludge collection and treatment, and have safety hazards.
A dredging device including a spiral feeder, a storage tube, an overflow tube and a storage bag is designed. The spiral feeder is driven by a planetary reducer, which directly transports the sludge into the storage tube, and then enters the storage bag through the overflow tube, real-time storage and efficient processing.
It improves the efficiency of sludge collection and treatment, reduces the safety risks of manual operation, and reduces labor intensity.
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Figure CN222435393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water conservancy engineering and sewage treatment, in particular to a silt removal device. Background Art
[0002] Water conservancy projects, sewage treatment, etc. require sludge cleaning operations. Currently, sludge cleaning is mostly done manually. Due to the working environment, manual sludge cleaning is prone to cause safety accidents such as physical injuries or falls from heights. In addition, manual work efficiency is low.
[0003] Existing dredging devices, such as a sewage pipe inspection well dredging device and dredging method disclosed in patent publication number CN110067303A, include a frame, a winch installed above the frame, a bucket lifted by the winch, and a spiral blade installed in the bucket. The mouth of the bucket faces downward, and the spiral blade is driven by a motor installed above the bucket. When in use, the dredging device is moved to the mouth of the sewage pipe inspection well, and the winch is started to put the bucket into the inspection well. The motor is started to drive the spiral blade to rotate and transport the sludge into the bucket. The bucket is then lifted by the winch, and the silo runs with the shuttle car to the bottom of the bucket, and the sludge in the bucket is poured into the silo.
[0004] This device can reduce the labor intensity of manual work and reduce the physical harm of the environment to the dredging personnel. However, the sludge is collected by a bucket integrated with the spiral blade, and the collection space is limited. In addition, the dredging of the bucket requires the use of a winch, and it is necessary to wait for the silo to run under the bucket before dumping, which is inefficient. Utility Model Content
[0005] The utility model aims to provide a dredging device which can improve the working efficiency of dredging.
[0006] The technical solution of the utility model is: a dredging device, including a support seat, a spiral feeder rotatably mounted on the support seat, a plurality of storage tubes and a plurality of overflow tubes and a plurality of storage bags corresponding to the plurality of storage tubes one by one, one end of the storage tube is connected to the spiral feeder, the other end of the storage tube is connected to the storage bag, one end of the overflow tube is connected to the storage tube, and the other end of the overflow tube is connected to the storage bag.
[0007] Preferably, the overflow pipe is arranged at the lower end of the storage pipe and close to the storage bag.
[0008] Preferably, the storage tube includes an inclined tube and a straight tube connected to the lower end of the inclined tube, the upper end of the inclined tube is connected to the screw feeder, the straight tube is connected to the storage bag, and the overflow tube is obliquely connected between the straight tube and the storage bag.
[0009] Preferably, the spiral feeder includes a feeding pipe, a feeding shaft installed inside the feeding pipe and a spiral blade connected to the feeding shaft, the upper end surface of the feeding pipe is connected to the lower surface of the support seat, the lower end of the feeding pipe is through, the upper end of the feeding shaft is mounted with a bearing seat, the outer ring of the bearing seat is installed in the support seat; the upper end of the feeding shaft extends out from the top of the bearing seat and is connected to the driving mechanism, the receiving tube is connected to the feeding pipe, and the driving mechanism and the spiral feeder are respectively arranged on the upper and lower sides of the support seat.
[0010] Preferably, the driving mechanism includes a motor and a planetary reducer connected to the motor shaft of the motor, the planetary reducer is mounted on a support seat, and the output shaft of the planetary reducer is connected to the feed shaft via a coupling.
[0011] Preferably, the lower end of the feeding shaft extends out from the lower outer side of the feeding pipe and a first limit switch and a second limit switch located above the first limit switch are arranged on the outer side, and the first limit switch is located directly below the feeding pipe.
[0012] Preferably, a protective cover is detachably mounted on the lower end of the feeding pipe, and the protective cover is arranged outside the lower end of the feeding shaft.
[0013] Preferably, a third limit switch is provided at the bottom of the overflow pipe.
[0014] Preferably, a mounting platform is provided on the screw feeder, and the mounting platform is connected to the support seat by bolts.
[0015] Preferably, a lifting lug is provided on the upper surface of the support seat.
[0016] Compared with the related art, the beneficial effects of the utility model are:
[0017] 1. The desilting device is provided with a storage bag separated from the spiral feeder. On the one hand, the amount of silt collected can be increased. On the other hand, the silt in the spiral feeder directly enters the storage bag through the storage tube. The silt is collected in real time during the extraction process without waiting for the silt bin to move to its bottom, which reduces the number of times the silt is dumped and greatly improves the desilting efficiency.
[0018] Second, an overflow pipe is set at the lower end of the storage pipe, which can sense the amount of sludge in the storage bag and transmit a signal through the third limit switch to effectively control the start and stop of the spiral feeder;
[0019] 3. The reducer used to drive the screw feeder to rotate is a planetary reducer to achieve high speed reduction ratio, high efficiency, high precision and long life;
[0020] 4. It can reduce safety accidents, improve work efficiency, and reduce the labor intensity of manual operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the structure of the dredging device provided by the utility model;
[0022] Figure 2 for Figure 1 Schematic diagram of the connection structure of the spiral feeder, storage tube, overflow tube and storage bag.
[0023] In the attached drawings: 1. driving mechanism; 101. motor; 102. planetary reducer; 2. bolt; 3. protective cover; 4. lifting ear; 5. coupling; 6. support seat; 7. storage tube; 71. inclined tube; 72. straight tube; 8. spiral feeder; 81. first limit switch; 82. bearing seat; 83. second limit switch; 84. feeding tube; 85. feeding shaft; 86. spiral blade; 87. mounting platform; 9. cable; 10. storage bag; 11. controller; 12. overflow pipe; 121. third limit switch. DETAILED DESCRIPTION
[0024] The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict. For the convenience of description, if the words "upper", "lower", "left" and "right" appear in the following text, they only indicate that the upper, lower, left and right directions are consistent with the drawings themselves, and do not limit the structure.
[0025] like Figure 1 As shown, a dredging device provided in this embodiment includes a driving mechanism 1, a bolt 2, a protective cover 3, a lifting ear 4, a coupling 5, a support seat 6, a storage tube 7, a spiral feeder 8, a cable 9, a storage bag 10, a controller 11 and an overflow pipe 12.
[0026] like Figure 2 As shown, the spiral feeder 8 includes a first limit switch 81 , a bearing seat 82 , a second limit switch 83 , a feeding pipe 84 , a feeding shaft 85 , a spiral blade 86 and a mounting platform 57 .
[0027] The center of the mounting platform 87 is provided with a mounting hole, and the bearing seat 82 is mounted in the mounting hole. The upper end surface of the feed pipe 84 is connected to the lower surface of the mounting platform 87, and the lower end of the feed pipe 84 is through. The feed shaft 85 is installed inside the feed pipe 84, and the feed shaft 85 passes through the bearing seat 82 in the mounting hole and extends to the outside to be connected to the output shaft of the planetary reducer 102 through the coupling 5. The spiral blade 86 is connected to the feed shaft 85. The outer ring of the coupling 5 contacts the inner wall of the mounting hole, and the inner ring is connected to the feed shaft 85.
[0028] The driving mechanism 1 includes a motor 101 and a planetary reducer 102. The motor shaft of the motor 101 is connected to the input end of the planetary reducer 102. The output end of the planetary reducer 102 is connected to the feed shaft 85 through a coupling 5. The flange of the motor 101 is connected to the flange of the planetary reducer 102 through bolts 2.
[0029] The mounting platform 87 is fitted on the lower surface of the support seat 6 , and the flange on the planetary reducer 102 is fitted on the upper surface of the support seat 6 . The mounting platform 87 , the planetary reducer 102 and the support seat 6 are connected by bolts 2 .
[0030] The lower end of the feeding shaft 85 extends out of the lower outer side of the feeding pipe 84 and is provided with a first limit switch 81 and a second limit switch 83 located above the first limit switch 81. The first limit switch 81 is located directly below the feeding pipe 84. A protective cover 3 is detachably mounted on the lower end of the feeding pipe 84, and the protective cover 3 is provided outside the lower end of the feeding shaft 85.
[0031] The number of the receiving tubes 7 is at least two, and the overflow tube 12 and the receiving bag 10 are arranged one by one with the receiving tubes 7. The receiving tube 7 includes an inclined tube 71 and a straight tube 72 connected to the lower end of the inclined tube 71. The upper end of the inclined tube 71 is connected to the feeding tube 84 of the spiral feeder 8, and the straight tube 72 is connected to the receiving bag 10. The length of the inclined tube 71 is longer than that of the straight tube 72. The overflow tube 12 is obliquely connected between the straight tube 72 and the top of the receiving bag 10. A third limit switch 121 is provided at the bottom of the overflow tube 12. At least two receiving bags 10 collect sludge at the same time, which greatly increases the capacity of sludge collection and reduces the number of sludge dumping times.
[0032] The upper surface of the support seat 6 is provided with a lifting lug 4. The driving mechanism 1, the first limit switch 81, the second limit switch 83 and the third limit switch 121 are electrically connected to the controller 11 through the cable 9. A small channel is provided in the center of the feeding shaft 85 for installing a part of the cable 9.
[0033] The third limit switch 121 is used to sense whether the storage bag 10 is full. When the storage bag 10 is full of sludge, the sludge in the storage tube 7 flows out from the overflow tube 12, or the material in the storage bag 10 directly contacts the bottom of the overflow tube 12. When the third limit switch 121 is triggered, a signal is sent to the controller 11, and the controller 11 shuts down the driving mechanism 1.
[0034] Before use, use a sling to hoist the dredging device to the working position and remove the protective cover 3. Lower the dredging device. When the first limit switch 81 touches the silt, send a signal to the controller 11 to start the driving mechanism 1, thereby driving the feeding shaft 85 of the screw feeder 8 to rotate, and slowly lower the dredging device while rotating to extract the silt. When the silt fills the spiral feeding pipe 84, the silt flows from the feeding pipe 84 into the receiving pipe 7, and then flows from the receiving pipe 7 into the receiving bag 10. At this time, there is no need to stop the spiral feeder, and there is no need to lift the spiral feeder to allow the silt in the feeding pipe 84 to flow into the receiving bag 10 by itself, which is more effective.
[0035] When the storage bag 10 is full, the sludge flows from the storage pipe 7 to the overflow pipe 12, thereby triggering the third limit switch 121 at the bottom of the overflow pipe 12, and the driving mechanism 1 is shut down through the controller 11. Then the dredging device is lifted, the full storage bag 10 is removed, the empty storage bag 10 is emptied, and then the empty storage bag 10 is installed or other empty storage bags 10 are directly installed. Then the first limit switch 81 is reset by the controller 11. Repeat the above steps to continue dredging.
[0036] When the silt removal device reaches the bottom of the silt, the second limit switch 83 is closed under the dual pressure of the silt removal device's own gravity and the bottom reaction force of the ditch where the silt is installed, generating a signal, so that the controller 11 shuts down the driving mechanism 1. Then the silt removal device is switched to another operating position. The controller 11 resets the second limit switch 83, repeats the above, and continues to remove silt.
[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A dredging device, comprising a support seat (6) and a screw feeder (8) rotatably mounted on the support seat (6), characterized in that: It also includes a plurality of storage tubes (7), a plurality of overflow tubes (12) corresponding one to the plurality of storage tubes (7), and a plurality of storage bags (10), one end of the storage tube (7) being connected to the screw feeder (8), the other end of the storage tube (7) being connected to the storage bag (10), one end of the overflow tube (12) being connected to the storage tube (7), and the other end of the overflow tube (12) being connected to the storage bag (10).
2. The dredging device according to claim 1, characterized in that: The overflow pipe (12) is arranged at the lower end of the storage pipe (7) and is arranged close to the storage bag (10).
3. The dredging device according to claim 1, characterized in that: The storage tube (7) comprises an inclined tube (71) and a straight tube (72) connected to the lower end of the inclined tube (71); the upper end of the inclined tube (71) is connected to a screw feeder (8); the straight tube (72) is connected to a storage bag (10); and the overflow tube (12) is connected obliquely between the straight tube (72) and the storage bag (10).
4. The dredging device according to claim 1, characterized in that: The spiral feeder (8) comprises a feeding pipe (84), a feeding shaft (85) installed inside the feeding pipe (84), and a spiral blade (86) connected to the feeding shaft (85); the upper end surface of the feeding pipe (84) is connected to the lower surface of the support seat (6); the lower end of the feeding pipe (84) is through-through; the upper end of the feeding shaft (85) is sleeved with a bearing seat (82); the outer ring of the bearing seat (82) is installed in the support seat (6); the upper end of the feeding shaft (85) extends out from the top of the bearing seat (82) and is connected to the driving mechanism (1); the receiving tube (7) is connected to the feeding pipe (84); the driving mechanism (1) and the spiral feeder (8) are respectively arranged on the upper and lower sides of the support seat (6).
5. The dredging device according to claim 4, characterized in that: The driving mechanism (1) comprises a motor (101) and a planetary reducer (102) connected to the motor shaft of the motor (101); the planetary reducer (102) is mounted on a support seat (6), and the output shaft of the planetary reducer (102) is connected to a feed shaft (85) via a coupling (5).
6. The dredging device according to claim 4, characterized in that: The lower end of the feeding shaft (85) extends out from the lower outer side of the feeding pipe (84) and a first limit switch (81) and a second limit switch (83) located above the first limit switch (81) are arranged on the outer side. The first limit switch (81) is located directly below the feeding pipe (84).
7. The dredging device according to claim 6, characterized in that: A protective cover (3) is detachably mounted on the lower end of the feeding pipe (84), and the protective cover (3) is arranged outside the lower end of the feeding shaft (85).
8. The dredging device according to claim 1, characterized in that: A third limit switch (121) is provided at the bottom of the overflow pipe (12).
9. The dredging device according to claim 1, characterized in that: The spiral feeder (8) is provided with a mounting platform (87), and the mounting platform (87) is connected to the support seat (6) via bolts (2).
10. The dredging device according to claim 1, characterized in that: The upper surface of the support seat (6) is provided with a lifting lug (4).
Citation Information
Patent Citations
Sewage pipeline inspection well desilting device and method
CN110067303A