Floor slab structure formed by overlapping autoclaved lightweight aerated concrete slabs

CN222435646UActive Publication Date: 2025-02-07ZHUOXINDA (GUANGDONG) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421062829.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-07
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The autoclaved lightweight aerated concrete slab overlapping floor slab is unstable during the installation process and the workload is large. The prior art cannot ensure stability through a single anchor steel bar and protective plate, which increases the construction steps and workload.

Method used

A multi-layer interlaced steel mesh floor structure is designed, including foundation components, protective support components, fireproof isolation components, thermal insulation components and bottom components. Through the synergy of these components, the overall stress performance and resistance of the floor slab are enhanced. Bending and shear resistance, and realize the waterproof, fireproof, thermal insulation and insulation functions of the floor slab.

Benefits of technology

Through the multi-layer interlaced steel mesh structure, the stability and overall load-bearing capacity of the floor slabs are improved, the construction process is simplified, the energy-saving effect and convenience of the building are improved, and the durability and sealing of the floor slabs are ensured.

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Abstract

The utility model discloses a floor slab structure formed by overlapping autoclaved lightweight aerated concrete slabs, and relates to the technical field of house construction, the floor slab structure comprises a main body plate and a floor slab mechanism, during use, the crack resistance and flatness of the main body plate are improved through a foundation assembly, an anti-crack steel wire mesh and a leveling mortar layer, and the quality and durability of the surface of a floor slab are ensured; the waterproof breathable film of the protection supporting assembly provides waterproof and moisture-proof functions and allows water to permeate, the first steel bar net rack enhances the mechanical property of the floor and ensures the structural stability, the fireproof layer and the isolation layer of the fireproof isolation assembly act jointly, fire source propagation is effectively blocked, and the fireproof performance of the floor is improved. A heat preservation layer, a heat insulation layer and a connecting layer of the heat preservation and heat insulation assembly are matched with one another, heat transfer is reduced, the heat preservation and heat insulation performance of the floor is improved, a second steel bar net rack of the bottom assembly provides bottom layer supporting, and effective connection with a lower structure is ensured through connecting pieces; and the overall strength and stability of the floor slab are jointly ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of house construction, in particular to a floor structure composed of autoclaved lightweight aerated concrete panels. Background Art

[0002] Autoclaved lightweight aerated concrete (ALC or NALC) composite floor is a new type of building structure that integrates prefabrication and cast-in-place processes. It consists of an upper prefabricated ALC board and a lower on-site cast concrete layer. The ALC board is used in the prefabricated layer because of its light weight, thermal insulation, sound insulation and fire resistance. Steel bars can be embedded inside to enhance the structural strength. The composite floor is tightly combined with the upper and lower layers, which significantly improves the integrity and bearing capacity, and adapts to the requirements of large-span and high-load buildings. At the same time, it has good energy-saving and environmental protection performance, which is conducive to the design and implementation of energy-saving buildings. In addition, the lightweight characteristics of the ALC board make the construction convenient and efficient, which is in line with the development trend of building industrialization. After special processing, it has excellent durability and freeze-thaw resistance, and is suitable for building structures in various climatic environments.

[0003] After searching, the patent number "CN209114686U" mentioned in the text that "the utility model discloses an autoclaved lightweight aerated concrete composite floor, including a first concrete slab and a second concrete slab, the second concrete slab is arranged on one side of the first concrete slab, and the bottom ends of the first concrete slab and the second concrete slab are both provided with a plurality of anti-collision blocks by pouring, and an assembly mechanism is provided at the connection between the first concrete slab and the second concrete slab. The autoclaved lightweight aerated concrete composite floor described in the utility model makes the load-bearing and shock-absorbing capacity of the entire floor more excellent by adding anchoring steel bars and protective plates inside the floor, and at the same time improves the thermal insulation and anti-freezing ability of the building, by inserting the connecting seat of the first concrete slab into the second concrete slab In the large opening, it is convenient to quickly assemble and fix according to the on-site conditions when in use. Compared with traditional panels, the floor slab has more diverse structures and is more convenient, bringing better prospects for use. "When in use, the anchoring steel bars and protective plates added inside the floor slab make the load-bearing and shock-absorbing capacity of the entire floor slab more excellent, and at the same time improve the thermal insulation and frost resistance of the building. By inserting the connecting seat of the first concrete slab into the large opening of the second concrete slab, it is convenient to quickly assemble and fix according to the on-site conditions when in use. Compared with traditional panels, the floor slab has more diverse structures and is more convenient, but the above-mentioned floor slab cannot guarantee its stability through a single anchoring steel bar and protective plate, and adds steps during construction, which increases the workload.

[0004] To this end, we provide a floor structure composed of autoclaved lightweight aerated concrete panels to solve the above problems. Utility Model Content

[0005] The present application provides a floor structure composed of autoclaved lightweight aerated concrete panels, which solves the problems of instability of the floor structure and large workload during installation.

[0006] The present application provides a floor structure composed of autoclaved lightweight aerated concrete panels, comprising a main body panel and a floor mechanism, wherein the floor mechanism is fixedly connected to the bottom of the main body panel;

[0007] The floor structure includes a basic component arranged below the main body plate, a protective support component is arranged below the basic component, a fire isolation component is arranged below the protective support component, a thermal insulation component is arranged below the fire isolation component, and a bottom component is arranged below the thermal insulation component.

[0008] Preferably, the foundation assembly comprises an anti-cracking steel wire mesh fixedly connected below the main body plate, and a leveling mortar layer is provided below the anti-cracking steel wire mesh.

[0009] Preferably, the protective support assembly includes a waterproof and breathable membrane arranged below the leveling mortar layer, and a first steel mesh frame is arranged below the waterproof and breathable membrane.

[0010] Preferably, the fireproof isolation assembly includes a fireproof layer arranged below the first steel mesh frame, and the lower end of the fireproof layer is fixedly connected to the isolation layer.

[0011] Preferably, the thermal insulation component comprises a thermal insulation layer arranged below the isolation layer, the lower end of the thermal insulation layer is fixedly connected to the thermal insulation layer, and the lower end of the thermal insulation layer is fixedly connected to the connecting layer.

[0012] Preferably, the bottom component comprises a second steel mesh frame arranged below the connection layer, a connection piece is fixedly connected to the surface of the second steel mesh frame, and a lower layer main body plate is fixedly connected to the lower end of the second steel mesh frame.

[0013] Preferably, a connection assembly is provided on the outer side of the main body panel, the connection assembly comprises a first connection block provided on one side of the main body panel, a second connection block is provided on the other side of the main body panel, and an elastic sealing strip is provided on the surface of the main body panel.

[0014] It can be seen from the above technical scheme that the present application provides a floor structure of autoclaved lightweight aerated concrete panels. During use, the structural toughness and crack resistance of the floor are first enhanced by the anti-cracking steel wire mesh, and the leveling mortar layer ensures that the surface of the floor is flat, which is conducive to the smooth progress of the later construction and decoration work. Then the waterproof and breathable membrane plays a dual role, preventing moisture from penetrating and maintaining air permeability, preventing moisture accumulation from causing corrosion, and the first steel grid significantly improves the mechanical properties of the floor, ensuring the stability and safety of the floor during use. Then the fireproof layer and the isolation layer can effectively isolate flames and heat in the event of a fire, prolonging the fire resistance time of the floor, thereby providing higher fire safety protection, and the thermal insulation layer reduces heat loss and improves the indoor thermal insulation effect. The insulation layer prevents heat from transferring downward and maintains a suitable temperature at the bottom of the floor. The connecting layer ensures the effective connection between the thermal insulation components and the bottom components, so that the various functional layers can work together better. The second steel grid enhances the mechanical properties and stability of the bottom structure. The connectors are used to connect and fix with other structures or the lower floor, and the lower main plate serves as an additional bearing layer to enhance the overall bearing capacity of the floor. In addition, the first connecting block, the second connecting block and the elastic sealing strip in the connecting assembly work together to ensure the firm splicing and sealing performance between adjacent floor slabs, which can not only prevent moisture and air leakage, but also effectively alleviate the stress caused by temperature changes and vibrations, and ensure the durability and sealing of the floor joints. Finally, the use of the floor structure is completed.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. Through the setting of the connection assembly, the first connection block and the second connection block are used for splicing and fixing the adjacent floor slabs, and the elastic sealing strip is used to provide a good sealing effect to prevent moisture and air leakage, while effectively reducing the impact of temperature changes and vibrations on the floor slab connection, ensuring the tightness and durability of the floor slab connection;

[0017] 2. Through the setting of the floor structure, when in use, the crack resistance and flatness of the main plate are improved through the anti-cracking steel wire mesh and leveling mortar layer of the foundation component to ensure the quality and durability of the floor surface. The waterproof and breathable membrane of the protective support component provides waterproof and moisture-proof while allowing moisture to pass through. The first steel grid enhances the mechanical properties of the floor to ensure structural stability. The fireproof layer and isolation layer of the fireproof isolation component work together to effectively block the spread of fire and improve the fireproof performance of the floor. The thermal insulation layer, thermal insulation layer and connecting layer of the thermal insulation component cooperate with each other to reduce heat transfer and improve the thermal insulation performance of the floor. The second steel grid of the bottom component provides bottom support, and the connector ensures effective connection with the lower structure. The lower main plate constitutes the lower structure of the floor, which together ensure the overall strength and stability of the floor.

[0018] To summarize, this application enhances the overall stress-bearing performance and bending and shear resistance of the floor slab by designing a multi-level staggered steel grid, ensures the stability of the floor slab in the overlapped state, and forms functional modules such as a waterproof and breathable membrane, a thermal insulation layer, and pipeline reserved grooves, thereby realizing an integrated design of the floor slab, simplifying the construction process, and at the same time improving the energy-saving effect and ease of use of the building. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 This is a schematic diagram of the overall appearance structure proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the overall split structure proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the enlarged structure of point A proposed by the utility model;

[0023] Figure 4 This is a schematic diagram of the enlarged structure of point B proposed by the utility model.

[0024] In the figure: 1. main body plate; 2. floor structure; 21. foundation assembly; 211. crack-resistant steel wire mesh; 212. leveling mortar layer; 22. protective support assembly; 221. waterproof breathable membrane; 222. first steel mesh frame; 23. fire isolation assembly; 231. fireproof layer; 232. isolation layer; 24. thermal insulation assembly; 241. thermal insulation layer; 242. thermal insulation layer; 243. connecting layer; 25. bottom assembly; 251. second steel mesh frame; 252. connecting piece; 253. lower main body plate; 3. connecting assembly; 31. first connecting block; 32. second connecting block; 33. elastic sealing strip. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.

[0026] See also Figure 1-4A floor structure composed of autoclaved lightweight aerated concrete panels, comprising a main body panel 1 and a floor structure 2. The main body panel 1 is used as the main bearing surface of the floor structure, providing basic structural support and load-bearing function for the entire floor. The floor structure 2 is fixedly connected to the bottom of the main body panel 1. The floor structure 2 includes multiple functional components for enhancing the overall performance of the floor, including crack resistance, waterproofing, fire prevention, thermal insulation and stable connection with the underlying structure.

[0027] The floor structure 2 includes a foundation component 21 arranged below the main plate 1, and the foundation component 21 ensures the quality and durability of the floor surface. A protective support component 22 is arranged below the foundation component 21, and the protective support component 22 enhances the mechanical properties of the floor and ensures structural stability. A fire isolation component 23 is arranged below the protective support component 22, and the fire isolation component 23 effectively blocks the spread of fire and improves the fire resistance of the floor. A thermal insulation component 24 is arranged below the fire isolation component 23, and the thermal insulation component 24 reduces heat transfer and improves the thermal insulation performance of the floor. A bottom component 25 is arranged below the thermal insulation component 24, and the bottom component 25 ensures the overall strength and stability of the floor.

[0028] In the utility model, the basic component 21 includes an anti-cracking steel wire mesh 211 fixedly connected to the bottom of the main plate 1. In order to prevent cracks from appearing on the main plate 1 and enhance the structural toughness, a leveling mortar layer 212 is arranged under the anti-cracking steel wire mesh 211. The leveling mortar layer 212 ensures the flatness of the floor surface, which is beneficial to subsequent construction and use.

[0029] In the utility model, the protective support assembly 22 includes a waterproof and breathable membrane 221 arranged below the leveling mortar layer 212. The waterproof and breathable membrane 221 prevents moisture penetration while maintaining air permeability to avoid corrosion and damage caused by moisture accumulation. A first steel grid 222 is arranged below the waterproof and breathable membrane 221. The first steel grid 222 enhances the mechanical properties of the floor slab and provides effective supporting force.

[0030] In the utility model, the fireproof isolation assembly 23 includes a fireproof layer 231 arranged below the first steel mesh frame 222, and the lower end of the fireproof layer 231 is fixedly connected with an isolation layer 232. The fireproof layer 231 and the isolation layer 232 are used to separate flames and heat, thereby extending the fire resistance time of the floor during a fire.

[0031] In the utility model, the thermal insulation component 24 includes a thermal insulation layer 241 arranged below the isolation layer 232. The thermal insulation layer 241 reduces heat loss and improves the indoor thermal insulation effect. The lower end of the thermal insulation layer 241 is fixedly connected with an insulation layer 242. The insulation layer 242 prevents heat transfer and maintains a suitable temperature at the lower part of the floor. The lower end of the insulation layer 242 is fixedly connected with a connecting layer 243. The connecting layer 243 ensures effective connection and transition between the thermal insulation component 24 and the bottom component 25.

[0032] In the utility model, the bottom component 25 includes a second steel mesh 251 arranged below the connecting layer 243. The second steel mesh 251 is used to enhance the mechanical properties and stability of the bottom structure. The surface of the second steel mesh 251 is fixedly connected with a connecting piece 252. The connecting piece 252 is used to connect and fix with other structural members or the next floor slab. The lower end of the second steel mesh 251 is fixedly connected with a lower main plate 253. The lower main plate 253 constitutes the lower structure of the floor slab to provide additional bearing capacity.

[0033] In some embodiments, a connecting assembly 3 is provided on the outer side of the main panel 1, and the connecting assembly 3 includes a first connecting block 31 provided on one side of the main panel 1, and a second connecting block 32 is provided on the other side of the main panel 1. An elastic sealing strip 33 is provided on the surface of the main panel 1. The first connecting block 31 and the second connecting block 32 are used for splicing and fixing adjacent floor slabs. The elastic sealing strip 33 provides a sealing effect between the floor slabs to prevent moisture and air leakage, and relieve stress caused by temperature changes or vibrations, thereby ensuring the tightness and durability of the connection between the floor slabs.

[0034] It can be seen from the above technical scheme that during use, the structural toughness and crack resistance of the floor slab are first enhanced by the anti-cracking steel wire mesh 211, and the leveling mortar layer 212 ensures that the surface of the floor slab is flat, which is conducive to the smooth progress of the later construction and decoration work. Then the waterproof breathable membrane 221 plays a dual role, preventing moisture from penetrating and maintaining air permeability, preventing moisture accumulation from causing corrosion, and the first steel grid 222 significantly improves the mechanical properties of the floor slab, ensuring the stability and safety of the floor slab during use. Then the fireproof layer 231 and the isolation layer 232 can effectively isolate flames and heat in the event of a fire, extend the fire resistance time of the floor slab, and thus provide higher fire safety protection. The thermal insulation layer 241 reduces heat loss and improves the indoor thermal insulation effect. The thermal insulation layer 242 prevents heat from transferring downward. To maintain a suitable temperature at the bottom of the floor, the connecting layer 243 ensures the effective connection between the thermal insulation component 24 and the bottom component 25, so that the various functional layers can work together better, and the second steel grid 251 enhances the mechanical properties and stability of the bottom structure. The connecting piece 252 is used for connection and fixation with other structures or the lower floor, and the lower main plate 253 serves as an additional bearing layer to enhance the overall bearing capacity of the floor. In addition, the first connecting block 31, the second connecting block 32 and the elastic sealing strip 33 in the connecting component 3 work together to ensure the firm splicing and sealing performance between adjacent floor slabs, which can not only prevent moisture and air leakage, but also effectively alleviate the stress caused by temperature changes and vibrations, and ensure the durability and sealing of the floor connection. Finally, the use of the floor structure is completed.

[0035] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the application disclosed herein. The present application is intended to cover any variations, uses or adaptations of the present application, which follow the general principles of the present application and include common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and examples are intended to be exemplary only, and the true scope of the present application is indicated by the claims.

[0036] It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present application do not constitute a limitation on the scope of protection of the present application.

Claims

1. A floor structure composed of autoclaved lightweight aerated concrete panels, comprising a main body panel (1) and a floor structure (2), wherein the floor structure (2) is fixedly connected to the bottom of the main body panel (1); The floor structure (2) comprises a foundation assembly (21) arranged below the main body plate (1); a protective support assembly (22) is arranged below the foundation assembly (21); a fireproof isolation assembly (23) is arranged below the protective support assembly (22); a thermal insulation assembly (24) is arranged below the fireproof isolation assembly (23); and a bottom assembly (25) is arranged below the thermal insulation assembly (24).

2. The floor structure of autoclaved lightweight aerated concrete panels according to claim 1, characterized in that: The foundation component (21) comprises an anti-cracking steel wire mesh (211) fixedly connected below the main body plate (1), and a leveling mortar layer (212) is arranged below the anti-cracking steel wire mesh (211).

3. The floor structure of autoclaved lightweight aerated concrete panels according to claim 2, characterized in that: The protective support assembly (22) comprises a waterproof and breathable membrane (221) arranged below the leveling mortar layer (212), and a first steel mesh frame (222) is arranged below the waterproof and breathable membrane (221).

4. The floor structure of autoclaved lightweight aerated concrete panels according to claim 3, characterized in that: The fireproof isolation assembly (23) comprises a fireproof layer (231) arranged below the first steel mesh frame (222), and the lower end of the fireproof layer (231) is fixedly connected to an isolation layer (232).

5. The floor structure of autoclaved lightweight aerated concrete panels according to claim 4, characterized in that: The thermal insulation component (24) comprises a thermal insulation layer (241) arranged below the isolation layer (232), the lower end of the thermal insulation layer (241) is fixedly connected to the thermal insulation layer (242), and the lower end of the thermal insulation layer (242) is fixedly connected to the connection layer (243).

6. The floor structure of autoclaved lightweight aerated concrete panels according to claim 5, characterized in that: The bottom component (25) comprises a second steel mesh frame (251) arranged below the connection layer (243), a connection piece (252) being fixedly connected to the surface of the second steel mesh frame (251), and a lower main body plate (253) being fixedly connected to the lower end of the second steel mesh frame (251).

7. The floor structure of autoclaved lightweight aerated concrete panels according to claim 1, characterized in that: A connecting assembly (3) is arranged on the outer side of the main body panel (1), and the connecting assembly (3) comprises a first connecting block (31) arranged on one side of the main body panel (1), a second connecting block (32) is arranged on the other side of the main body panel (1), and an elastic sealing strip (33) is arranged on the surface of the main body panel (1).

Citation Information

Patent Citations

  • Autoclaved lightweight aerated concrete slab composite floor slab

    CN209114686U