Stacked belt dryer
By designing a superimposed belt dryer, it is transferred to the factory for modular installation, and using infinite superposition of height space, it solves the problem of long construction cycle of existing belt dryers, achieving faster construction speed and higher production capacity .
Patent Information
- Application Number
- CN202323526911.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-22
AI Technical Summary
The existing belt dryers have many internal components and large on-site installation workloads, resulting in a long construction and installation cycle, which cannot meet the requirements of short-term construction and operation.
A superimposed belt dryer is designed, which transfers the construction and installation of equipment to the factory, adopts a modular and standardized design, and uses height space to superimpose infinitely to reduce the ground area.
It greatly improves the speed of engineering construction, shortens the construction cycle, and forms a more beautiful, stable and reliable system, saves land area, and increases production capacity infinitely.
Smart Images

Figure CN222438419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a vacuum belt dryer, in particular to a superimposed belt dryer, and belongs to the technical field of vacuum belt dryers. Background Art
[0002] Belt vacuum dryer is a contact vacuum drying equipment with continuous feeding and continuous discharging. It has a wide range of applications and is applicable to most materials. The materials are put into the belt vacuum dryer from the inlet and fall onto the internal drying belt. The materials are dried during the operation of the drying belt and discharged when they reach the vacuum dryer outlet.
[0003] However, some belt dryers now have multi-layer conveyor belts inside, with many components and a large workload for on-site installation. Basically, all equipment needs to be installed and debugged on-site, with a large amount of on-site engineering and a long construction and installation cycle, which cannot meet the requirements of short-term construction and operation. Therefore, a superimposed belt dryer is proposed. Utility Model Content
[0004] In view of this, the utility model provides a superimposed belt dryer to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0005] The technical solution of the embodiment of the utility model is implemented as follows: a superimposed belt dryer includes a main body assembly, multiple groups of the main body assembly include multiple groups of cylinders, cylinder flanges, end cover assemblies, heating plate bracket hoisting plates, heating plate transmission assemblies, drive assemblies, fixed plates, redirecting rollers, active rollers, and multiple splicing plates;
[0006] Both sides of the multiple groups of cylinders are fixedly connected with cylinder flanges, and the cylinder flanges are threadedly connected with end cover assemblies through multiple bolts, multiple groups of cylinders are provided with multiple heating plate bracket hanging plates, and the heating plate bracket hanging plates are provided with heating plate transmission assemblies, and one side of the multiple groups of cylinders is provided with driving assemblies, and the bottoms of the multiple groups of cylinders are fixedly connected with two splicing plates, and corresponding two splicing plates in the multiple splicing plates are threadedly connected by bolts, the tops of the cylinders are connected and fixed with feed ports, and the bottoms of the cylinders are connected and fixed with discharge ports, and two adjacent feed ports are connected with the discharge port.
[0007] Further preferably, the redirecting roller and the driving roller are connected to each other via a same synchronous toothed belt.
[0008] Further preferably, a mounting plate is fixedly connected to one side of the splicing plate.
[0009] Further preferably, a reduction motor is fixedly connected to one side of the mounting plate, and an output end of the reduction motor is fixedly connected to an end of an active roller among the corresponding multiple active rollers.
[0010] Further preferably, the end cover assembly includes a connecting portion and a connecting flange;
[0011] A connecting flange is fixedly connected to one side of the connecting portion, and the connecting flange is threadedly connected to the corresponding cylinder flange.
[0012] Further preferably, a sliding door is fixedly connected to one side of the connecting portion.
[0013] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0014] The whole set of the utility model device, on the basis of fully taking advantage of the traditional equipment, transfers the original equipment room construction, equipment installation work in the equipment room, pipe connection work inside the equipment room, control line connection work, PLC system debugging work, etc. from the site to the factory, greatly improving the construction speed of the overall project, making the project factory-based, modularized and standardized, and finally forming a good situation in which the overall project is more beautiful, the construction speed is faster, and the overall system is more stable and reliable, shortening the construction period, and making full use of the height space after assembly. The integrated equipment is installed, and the discharge port of each group of upper and lower coordinated equipment corresponds to the feeding port, making full use of the height space. Theoretically, it can be infinitely stacked upward without occupying the ground space, and can be stacked in numbers of two, three, four, etc., saving floor space, and the number of belts can be infinitely increased to increase production capacity.
[0015] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is the external structure diagram of the utility model;
[0018] Figure 2 It is the internal structure diagram of the utility model;
[0019] Figure 3This is the end structure diagram of the utility model;
[0020] Figure 4 The utility model is a connection structure diagram of the reduction motor, mounting plate, synchronous toothed belt and redirecting roller.
[0021] Figure numerals: 1. Main body assembly; 2. Cylinder; 3. Cylinder flange; 4. End cover assembly; 5. Heating plate bracket lifting plate; 6. Heating plate conveying assembly; 7. Driving assembly; 8. Fixed plate; 9. Redirecting roller; 10. Active roller; 11. Synchronous toothed belt; 12. Reduction motor; 13. Mounting plate; 14. Splicing plate; 15. Feed inlet; 16. Discharge outlet; 17. Connecting part; 18. Connecting flange; 19. Sliding door. DETAILED DESCRIPTION
[0022] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0023] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0024] like Figure 1-4 As shown, the embodiment of the utility model provides a superimposed belt dryer, including a main body assembly 1, multiple groups of main body assemblies 1 include multiple groups of cylinders 2, cylinder flanges 3, end cover assemblies 4, heating plate bracket hoisting plates 5, heating plate transmission assemblies 6, drive assemblies 7, fixed plates 8, redirecting rollers 9, active rollers 10, and multiple splicing plates 14;
[0025] Both sides of multiple groups of cylinders 2 are fixedly connected with cylinder flanges 3, and the cylinder flanges 3 are threadedly connected with end cover assemblies 4 through multiple bolts. Multiple groups of cylinders 2 are provided with multiple heating plate bracket hoisting plates 5, and the heating plate bracket hoisting plates 5 are provided with heating plate transmission assemblies 6. One side of multiple groups of cylinders 2 is provided with driving assemblies 7, and the bottoms of multiple groups of cylinders 2 are fixedly connected with two splicing plates 14, and corresponding two splicing plates 14 in the multiple splicing plates 14 are threadedly connected by bolts. The tops of the cylinders 2 are connected and fixed with feed ports 15, and the bottoms of the cylinders 2 are connected and fixed with discharge ports 16, and two adjacent feed ports 15 are connected with the discharge ports 16;
[0026] The driving assembly 7 includes two fixed plates 8, a plurality of redirecting rollers 9, and a plurality of active rollers 10;
[0027] Two fixed plates 8 are arranged in the cylinder 2, and a plurality of redirecting rollers 9 are rotatably connected to the corresponding fixed plates 8, and a plurality of active rollers 10 are rotatably connected to the corresponding fixed plates 8. The whole set of equipment, on the basis of fully utilizing the advantages of traditional equipment, transfers the original equipment room construction, equipment installation work in the equipment room, pipe connection work inside the equipment room, control line connection work, PLC system debugging work, etc. from the site to the factory, greatly improving the construction speed of the overall project, making the project factory-based, modularized, and standardized, and finally forming a good situation in which the overall project is more beautiful, the construction speed is faster, and the overall system is more stable and reliable, shortening the construction period. During installation, only the corresponding equipment room foundation and integrated equipment foundation need to be constructed. After the equipment room and the integrated equipment are hoisted in place, the cylinder flange 3 and the integrated equipment are connected to the cylinder flange 3. The connecting flange 18 is connected by bolts to connect the cylinder 2 and the end cover assembly 4, and then the pipelines between the pipes and the electrical equipment outside the equipment, the lines between the instrument and the control cabinet, the instrument parameter setting calibration and the external equipment jog debugging are connected to complete the installation work and electrical debugging work, which greatly improves the construction speed of the sewage station and reduces the construction period. After assembly, the height space is fully utilized. In theory, it can be stacked infinitely upward without occupying the ground space. The structure is simple and the cost is low. It is suitable for the longitudinal combination of the belt dryer and the device is integrated. The discharge port 16 of each group of upper and lower coordinated equipment corresponds to the feed port 15, which fully utilizes the height space. In theory, it can be stacked infinitely upward without occupying the ground space. It can be stacked in numbers of two, three, four, etc., saving floor space, increasing the number of belts infinitely, and increasing production capacity.
[0028] In one embodiment, the redirecting roller 9 and the active roller 10 are connected to each other with the same synchronous toothed belt 11, a mounting plate 13 is fixedly connected to one side of the splicing plate 14, a reduction motor 12 is fixedly connected to one side of the mounting plate 13, and an output end of the reduction motor 12 is fixedly connected to an end of one of the corresponding multiple active rollers 10. By fixedly connecting the output end of the reduction motor 12 to an end of one of the multiple active rollers 10, it is ensured that the power of the reduction motor 12 can be efficiently transmitted to the active roller 10, so that the active roller 10 can rotate accurately.
[0029] In one embodiment, the end cover assembly 4 includes a connecting portion 17 and a connecting flange 18;
[0030] A connecting flange 18 is fixedly connected to one side of the connecting part 17, and the connecting flange 18 is threadedly connected to the corresponding cylinder flange 3. A sliding door 19 is fixedly connected to one side of the connecting part 17. The connections between the connecting part 17, the connecting flange 18 and the sliding door 19 can provide reliable sealing performance to prevent leakage of gas or liquid.
[0031] The utility model is at work: When in use, the whole set of equipment, based on the full advantage of traditional equipment, transfers the original equipment room construction, equipment installation work in the equipment room, pipe connection work inside the equipment room, control line connection work, PLC system debugging work, etc. from the site to the factory, greatly improving the construction speed of the overall project, making the project factory-based, modular, and standardized, and finally forming a good situation in which the overall project is more beautiful, the construction speed is faster, and the overall system is more stable and reliable, shortening the construction period. During installation, only the corresponding equipment room foundation and integrated equipment foundation need to be built. After the equipment room and the integrated equipment are hoisted in place, the cylinder 2 is connected to the end cover assembly 4 through a simple cylinder flange 3 and a connecting flange 18 through bolts. The installation work and electrical commissioning work can be completed by connecting the pipelines between the equipment and the electrical equipment outside, connecting the lines between the instruments and the control cabinet, calibrating the instrument parameter settings and jogging the external equipment. The construction speed of the sewage station is greatly improved, and the construction period is reduced. After assembly, the height space is fully utilized. In theory, it can be infinitely stacked upwards through the splicing plate 14 without occupying the ground space. The structure is simple and the cost is low. It is suitable for the longitudinal combination of the belt dryer and the integrated equipment. The discharge port 16 of each group of upper and lower coordinated equipment corresponds to the feed port 15, which makes full use of the height space. In theory, it can be infinitely stacked upwards without occupying the ground space. It can be stacked in numbers of two, three, four, etc., saving floor space, increasing the number of belts infinitely, and increasing production capacity.
[0032] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A superimposed belt dryer, comprising a main assembly (1), characterized in that: The plurality of groups of main body components (1) include a plurality of groups of cylinders (2), cylinder flanges (3), end cover components (4), heating plate bracket hoisting plates (5), heating plate transmission components (6), drive components (7), fixed plates (8), redirecting rollers (9), active rollers (10), and a plurality of splicing plates (14); Both sides of the multiple groups of the cylinders (2) are fixedly connected with cylinder flanges (3), and the cylinder flanges (3) are threadedly connected with end cover assemblies (4) through multiple bolts. Multiple groups of the cylinders (2) are provided with multiple heating plate bracket hoisting plates (5), and the heating plate bracket hoisting plates (5) are provided with heating plate transmission assemblies (6). One side of the multiple groups of the cylinders (2) is provided with a driving assembly (7). The bottoms of the multiple groups of the cylinders (2) are fixedly connected with two splicing plates (14), and corresponding two splicing plates (14) in the multiple splicing plates (14) are threadedly connected with bolts. The tops of the cylinders (2) are connected and fixed with feed ports (15), and the bottoms of the cylinders (2) are connected and fixed with discharge ports (16), and two adjacent feed ports (15) are connected with the discharge ports (16). The driving assembly (7) comprises two fixed plates (8), a plurality of redirecting rollers (9), and a plurality of active rollers (10); The two fixed plates (8) are both arranged in the cylinder (2), the plurality of redirecting rollers (9) are respectively rotatably connected to the corresponding fixed plates (8), and the plurality of active rollers (10) are respectively rotatably connected to the corresponding fixed plates (8).
2. The superimposed belt dryer according to claim 1, characterized in that: The redirecting roller (9) and the driving roller (10) are connected to each other via a same synchronous toothed belt (11).
3. The superimposed belt dryer according to claim 1, characterized in that: One side of the splicing plate (14) is fixedly connected to a mounting plate (13).
4. The superimposed belt dryer according to claim 3, characterized in that: A reduction motor (12) is fixedly connected to one side of the mounting plate (13), and an output end of the reduction motor (12) is fixedly connected to an end of an active roller (10) among a corresponding plurality of active rollers (10).
5. The superimposed belt dryer according to claim 1, characterized in that: The end cover assembly (4) comprises a connecting portion (17) and a connecting flange (18); A connecting flange (18) is fixedly connected to one side of the connecting portion (17), and the connecting flange (18) is threadedly connected to the corresponding cylinder flange (3).
6. The superimposed belt dryer according to claim 5, characterized in that: A sliding door (19) is fixedly connected to one side of the connecting portion (17).