Efficient energy-saving automatic drying furnace

By designing an efficient and energy-saving automated drying furnace, using electric heating and centralized air duct technology, the problems of high energy costs and environmental pollution of traditional drying furnaces are solved, and efficient and energy-saving drying effect is achieved.

CN222438442UActive Publication Date: 2025-02-07TANGSHAN SHENGMEI BOILER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421275529.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-07
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Traditional grain drying furnaces rely on traditional energy such as coal and oil, resulting in high energy costs, serious environmental pollution and low energy utilization efficiency.

Method used

A high-efficiency and energy-saving automatic drying furnace is designed, using a conveyor belt to divide the furnace shell into the first cavity and the second cavity. The electric heating element heats the air in the first cavity, and blows the hot air to the conveyor belt through the concentrated air duct to realize drying.

Benefits of technology

It significantly improves drying efficiency, reduces energy consumption, reduces environmental pollution, and achieves more efficient thermal energy utilization.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222438442U_ABST
    Figure CN222438442U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of drying, and provides an efficient energy-saving automatic drying furnace which comprises a furnace shell. The conveyor belt is arranged in the furnace shell and divides the interior of the furnace shell into a first cavity and a second cavity, the second cavity is located above the conveyor belt, the first cavity is provided with a first air inlet, and the second cavity is provided with a feeding port and a discharging port; the plurality of electric heating pieces are arranged in the first cavity; the concentrated air duct is arranged in the furnace shell and is communicated with the first cavity and the second cavity; the fan is arranged on one side of the furnace shell and communicates with the first air inlet. By means of the technical scheme, the problems that in the prior art, the drying technology mostly depends on traditional energy such as fire coal and fuel oil, the energy cost is high, and environmental pollution is large are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of drying, and in particular to a high-efficiency and energy-saving automatic drying furnace. Background Art

[0002] If the grain is not dried in time after harvest and piled up, it will easily become moldy and deteriorate. Therefore, when there is a lot of harvested grain and there is no large enough space to dry it, you can use a grain drying furnace to dry and heat the grain, and then put it directly into the warehouse after drying.

[0003] With the development of science and technology in the 21st century, the problems faced by current grain drying furnace technology are mainly concentrated in the following aspects, which restrict the drying efficiency, cost, environmental protection and drying quality. Traditional drying technology mostly relies on traditional energy sources such as coal and fuel oil, which are not only costly, but also have large price fluctuations and have an impact on the environment. At the same time, the utilization efficiency of traditional energy is low, and a lot of energy is wasted during the drying process. Utility Model Content

[0004] The utility model provides an efficient and energy-saving automatic drying furnace, which solves the problem that the drying technology in the related art mostly relies on traditional energy sources such as coal and oil, has high energy costs and great environmental pollution.

[0005] The technical solution of the utility model is as follows:

[0006] A high-efficiency and energy-saving automatic drying furnace, comprising:

[0007] Furnace shell;

[0008] A conveyor belt, wherein the conveyor belt is arranged in the furnace shell, and the conveyor belt divides the interior of the furnace shell into a first cavity and a second cavity, wherein the second cavity is located above the conveyor belt, the first cavity has a first air inlet, and the second cavity has a feed inlet and a discharge outlet;

[0009] An electric heating element, wherein the number of the electric heating elements is several and the electric heating elements are arranged in the first cavity;

[0010] A centralized air duct, the centralized air duct is arranged in the furnace shell, the centralized air duct and the feed port are arranged on the same side of the furnace shell, and the centralized air duct connects the first cavity and the second cavity;

[0011] A fan is arranged on one side of the furnace shell and is connected to the first air inlet.

[0012] Optionally, it also includes:

[0013] A feeding funnel is arranged on one side of the furnace shell and is connected to the feeding port.

[0014] Optionally, it also includes:

[0015] A bulk material box, wherein the feed hopper is connected to the feed port through the bulk material box;

[0016] The material leveling blades are rotatably arranged in the bulk material box to make the materials fall evenly on the conveyor belt.

[0017] Optionally, it also includes:

[0018] The baffles are provided with two baffles, and the baffles are respectively arranged on both sides of the conveyor belt to prevent material from splashing.

[0019] Optionally, it also includes:

[0020] Rollers, the number of which is several, and the two ends of the rollers are rotatably arranged on the baffle respectively;

[0021] There are a number of shovel plates, and the shovel plates are evenly distributed on the roller along the circumference of the roller axis. When the roller drives the shovel plates to rotate to the lowermost end, one end of the shovel plates abuts against the conveyor belt.

[0022] Optionally, the shovel plate has a connecting portion and an abutting portion, one end of the connecting portion is connected to one end of the abutting portion, and the shovel plate is L-shaped as a whole. When the shovel plate abuts against the conveyor belt, the L-shaped opening formed by the connecting portion and the abutting portion faces the feed port.

[0023] Optionally, it also includes:

[0024] A material guide pipe, wherein the material guide pipe is arranged in the furnace shell, one end of the material guide pipe is arranged at one end of the baffle, the lower edge of the material guide pipe abuts against the conveyor belt, and the other end of the material guide pipe is communicated with the discharge port;

[0025] A discharge pipe, one end of which is arranged on one side of the furnace shell, and the discharge pipe is connected to the discharge port.

[0026] Optionally, the concentrated air duct has second air inlets at both ends, the second air inlet is connected to the first air inlet through the first cavity, and the concentrated air duct has an air outlet in the middle, there are several air outlets, and the air outlets face the conveyor belt.

[0027] Optionally, the first air inlet and the discharge port are located on the same side of the furnace shell.

[0028] Optionally, there are two material-distributing blades, and the two material-distributing blades rotate in opposite directions.

[0029] The working principle and beneficial effects of the utility model are:

[0030] 1. In the utility model, the furnace shell is made of heat-resistant material to form the external frame of the entire drying furnace to ensure the heat preservation inside the furnace shell. The conveyor belt is located inside the furnace shell and is made of high-temperature resistant material, dividing the furnace shell into a first cavity and a second cavity. The first cavity is located below the conveyor belt and is provided with a first air inlet for introducing air; the second cavity is located above the conveyor belt and is equipped with a feed port for allowing the material to be dried to enter the furnace shell; and a discharge port for discharging the dried material. The electric heating element is arranged in the first cavity, and multiple electric heating elements can quickly heat the air through electric energy. The centralized air duct is designed in the furnace and is set on the same side as the feed port. This design facilitates the centralized air duct to directly blow the hot air to the conveyor belt, ensuring that the hot air is transported from the first cavity to the second cavity. The fan is installed on one side of the furnace shell and is directly connected to the first air inlet.

[0031] Specifically, the material to be dried enters through the feed port of the second cavity and falls onto the conveyor belt; the wind pressure generated by the fan enters the first cavity, and the air is heated by the electric heating element inside the first cavity. The heated air in the first cavity is blown toward the conveyor belt through the centralized air duct, so that the temperature inside the second cavity rises to achieve the purpose of drying the material. The design of this high-efficiency automated drying furnace integrates automated material conveying, electric heating, and hot air circulation, optimizes the utilization of thermal energy, significantly improves drying efficiency, and reduces energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0033] Figure 1 This is a schematic diagram of the internal structure of the utility model;

[0034] Figure 2 For this utility model Figure 1 A partial enlarged view of the structure at center A;

[0035] Figure 3 It is a schematic diagram of the external structure of the utility model.

[0036] In the figure: 1, furnace shell, 2, conveyor belt, 101, first cavity, 102, second cavity, 1011, first air inlet, 1021, feed port, 1022, discharge port, 3, electric heating element, 4, concentrated air duct, 5, fan, 6, feed hopper, 7, bulk material box, 8, material leveling fan blade, 9, baffle, 10, roller, 11, shovel plate, 1101, connecting part, 1102, abutting part, 12, material guide pipe, 13, discharge pipe, 401, second air inlet, 402, air outlet. DETAILED DESCRIPTION

[0037] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0038] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0039] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0040] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0041] Reference Figure 1~Figure 3 , which is the first embodiment of the utility model, proposes a high-efficiency and energy-saving automatic drying furnace, including a furnace shell 1; a conveyor belt 2 is arranged in the furnace shell 1, and the conveyor belt 2 divides the interior of the furnace shell 1 into a first cavity 101 and a second cavity 102, and the second cavity 102 is located above the conveyor belt 2, the first cavity 101 has a first air inlet 1011, and the second cavity 102 has a feed port 1021 and a discharge port 1022; a number of electric heating elements 3 are arranged in the first cavity 101; a centralized air duct 4 is arranged in the furnace shell 1, and the centralized air duct 4 and the feed port 1021 are arranged on the same side of the furnace shell 1, and the centralized air duct 4 connects the first cavity 101 and the second cavity 102; a fan 5 is arranged on one side of the furnace shell 1 and is connected to the first air inlet 1011.

[0042] In this embodiment, the furnace shell 1 is made of heat-resistant material, forming the outer frame of the entire drying furnace to ensure the insulation of the furnace shell 1. The conveyor belt 2 is located inside the furnace shell 1 and is made of high-temperature resistant material, dividing the furnace shell 1 into a first cavity 101 and a second cavity 102. The first cavity 101 is located below the conveyor belt 2 and is provided with a first air inlet 1011 for introducing air; the second cavity 102 is located above the conveyor belt 2 and is equipped with a feed port 1021 for allowing the material to be dried to enter the furnace shell 1; and a discharge port 1022 for discharging the dried material. The electric heating element 3 is arranged in the first cavity 101, and multiple electric heating elements 3 can quickly heat the air through electric energy. The centralized air duct 4 is designed in the furnace and is arranged on the same side as the feed port 1021. This design facilitates the centralized air duct 4 to directly blow the hot air to the conveyor belt 2, ensuring that the hot air is transported from the first cavity 101 to the second cavity 102. The fan 5 is installed on one side of the furnace shell 1 and is directly connected to the first air inlet 1011 .

[0043] Specifically, the material to be dried enters through the feed port 1021 of the second cavity 102 and falls onto the conveyor belt 2; the wind pressure generated by the fan 5 enters the first cavity 101, and the air is heated by the electric heating element 3 inside the first cavity 101. The heated air in the first cavity 101 is blown toward the conveyor belt 2 through the centralized air duct 4, so that the temperature inside the second cavity 102 rises to achieve the purpose of drying the material. The design of this high-efficiency automated drying furnace integrates automated material transportation, electric heating, and hot air circulation, optimizes thermal energy utilization, significantly improves drying efficiency, and reduces energy consumption.

[0044] Furthermore, it also includes a feed funnel 6 , which is arranged on one side of the furnace shell 1 and is connected to the feed port 1021 .

[0045] In this embodiment, a feeding funnel 6 is additionally provided, which has the advantage of making the entry of the material to be dried easier and faster, and reducing the waste of the material falling when entering.

[0046] Furthermore, it also includes a bulk material box 7, and the feed funnel 6 is connected to the feed port 1021 through the bulk material box 7; the material leveling fan blades 8 are rotatably arranged in the bulk material box 7 to make the materials fall evenly on the conveyor belt 2.

[0047] In this embodiment, a bulk material box 7 is additionally provided, and a material-leveling fan blade 8 is arranged inside the bulk material box 7. The feed funnel 6 is connected to the bulk material box 7. After the material enters the bulk material box 7, it is broken up by the material-leveling fan blade 8 to prevent a large amount of material from falling and accumulating on the conveyor belt 2, resulting in uneven drying.

[0048] Furthermore, it also includes a baffle 9, and there are two baffles 9, which are respectively arranged on both sides of the conveyor belt 2 to prevent material from splashing.

[0049] In this embodiment, baffles 9 are additionally provided. The baffles 9 are arranged on both sides of the conveyor belt 2 . The advantage of the baffles 9 is that they can prevent the materials from sliding out of the conveyor belt 2 when they fall on the conveyor belt 2 .

[0050] Furthermore, it also includes rollers 10, a number of rollers 10, and both ends of the rollers 10 are rotatably set on the baffle 9; a number of shovel plates 11 are evenly distributed on the rollers 10 along the circumference of the axis of the rollers 10, and when the rollers 10 drive the shovel plates 11 to rotate to the lowermost end, one end of the shovel plates 11 abuts against the conveyor belt 2.

[0051] In this embodiment, a roller 10 is additionally provided, and a shovel plate 11 is arranged on the roller 10. When the material is transported on the conveyor belt 2, the roller 10 rotates, driving the shovel plate 11 to rotate. When the shovel plate 11 swings to the lowermost end of the roller 10, one end of the shovel plate 11 abuts against the conveyor belt 2, which can turn over and shovel up the material on the conveyor belt 2, so that the material is heated evenly and the drying effect is better.

[0052] Furthermore, the shovel plate 11 has a connecting portion 1101 and an abutting portion 1102, one end of the connecting portion 1101 is connected to one end of the abutting portion 1102, and the shovel plate 11 is L-shaped as a whole. When the shovel plate 11 abuts against the conveyor belt 2, the L-shaped opening formed by the connecting portion 1101 and the abutting portion 1102 faces the feed port 1021.

[0053] In this embodiment, the shovel plate 11 is divided into a connecting portion 1101 and a contact portion 1102. The shovel plate 11 is connected to the drum 10 through one end of the connecting portion 1101, and the other end of the connecting portion 1101 is connected to the contact portion 1102. The whole is L-shaped. When the shovel plate 11 rotates to the lowermost end of the drum 10, the contact portion 1102 contacts the conveyor belt 2, and the other end of the contact portion 1102 faces the feed port 1021. The contact portion 1102 scoops up the material on the conveyor belt 2, and the drum 10 rotates to turn the material over, so that the material is heated evenly and the material drying effect is improved.

[0054] Furthermore, it also includes a material guide pipe 12, which is arranged in the furnace shell 1, one end of the material guide pipe 12 is arranged at one end of the baffle 9, the lower edge of the material guide pipe 12 abuts against the conveyor belt 2, and the other end of the material guide pipe 12 is connected to the discharge port 1022; one end of the discharge pipe 13 is arranged on one side of the furnace shell 1, and the discharge pipe 13 is connected to the discharge port 1022.

[0055] In this embodiment, a material guide pipe 12 is additionally provided, one end of which is connected to the baffle 9, and the lower edge of the material guide pipe 12 is in contact with the conveyor belt 2, so as to receive the dried material on the conveyor belt 2 and guide the dried material to the discharge port 1022; a discharge pipe 13 is also additionally provided, and the discharge pipe 13 is arranged outside the furnace shell 1 and is connected to the discharge port 1022, so as to send the dried material to the next process.

[0056] Furthermore, the concentrated air duct 4 has second air inlets 401 at both ends, the second air inlet 401 is connected to the first air inlet 1011 through the first cavity 101, and the concentrated air duct 4 has air outlets 402 in the middle, and the number of air outlets 402 is several, and the air outlets 402 face the conveyor belt 2.

[0057] In this embodiment, the concentrated air duct 4 has a second air inlet 401 at both ends, and the second air inlet 401 is connected to the first cavity 101. The air entering from the first air inlet 1011 is heated by the electric heating element 3 inside the first cavity 101, and then enters the concentrated air duct 4 from the second air inlet 401. The hot air entering the concentrated air duct 4 is blown toward the conveyor belt 2 through several air outlets 402 of the concentrated air duct 4, so that the hot air is directly blown toward the material to be dried, so that the material drying effect is better.

[0058] Furthermore, the first air inlet 1011 and the discharge port 1022 are located on the same side of the furnace shell 1 .

[0059] In this embodiment, the first air inlet 1011 and the discharge port 1022 are located on the same side of the furnace shell 1. The advantage of this arrangement is that the air entering the first cavity 101 has the longest heating path in the first cavity 101, so that the air is in full contact with the electric heating element 3.

[0060] Furthermore, the material-distributing blades 8 are two, and the two material-distributing blades 8 rotate in opposite directions.

[0061] In this embodiment, there are two material-leveling blades 8 that rotate in opposite directions. This has the advantage of allowing the material to fall onto the conveyor belt 2 more evenly, allowing the material to be heated more fully, resulting in a better drying effect.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A high-efficiency and energy-saving automatic drying furnace, characterized in that: include: Furnace shell (1); a conveyor belt (2), the conveyor belt (2) being arranged in the furnace shell (1), the conveyor belt (2) dividing the interior of the furnace shell (1) into a first cavity (101) and a second cavity (102), the second cavity (102) being located above the conveyor belt (2), the first cavity (101) having a first air inlet (1011), and the second cavity (102) having a material inlet (1021) and a material outlet (1022); An electric heating element (3), wherein the number of the electric heating elements (3) is several and the electric heating elements (3) are arranged in the first cavity (101); a concentrated air duct (4), the concentrated air duct (4) being arranged in the furnace shell (1), the concentrated air duct (4) and the feed port (1021) being arranged on the same side of the furnace shell (1), the concentrated air duct (4) being in communication with the first cavity (101) and the second cavity (102); A fan (5), the fan (5) being arranged on one side of the furnace shell (1) and being connected to the first air inlet (1011).

2. The high-efficiency and energy-saving automatic drying furnace according to claim 1, characterized in that: Also includes: A feed hopper (6), the feed hopper (6) being arranged on one side of the furnace shell (1), the feed hopper (6) being connected to the feed port (1021).

3. The high-efficiency and energy-saving automatic drying furnace according to claim 2, characterized in that: Also includes: A bulk material box (7), wherein the feed hopper (6) is connected to the feed port (1021) through the bulk material box (7); A material leveling blade (8), wherein the material leveling blade (8) is rotatably disposed in the bulk material box (7) and is used to make the material fall evenly onto the conveyor belt (2).

4. The high-efficiency and energy-saving automatic drying furnace according to claim 3, characterized in that: Also includes: Baffles (9), there are two baffles (9), the baffles (9) are respectively arranged on both sides of the conveyor belt (2) to prevent material from splashing.

5. The high-efficiency and energy-saving automatic drying furnace according to claim 4, characterized in that: Also includes: A roller (10), wherein the roller (10) is provided in a plurality of numbers, and both ends of the roller (10) are rotatably disposed on the baffle (9); A shovel plate (11), wherein the shovel plates (11) are in a plurality and are evenly distributed on the roller (10) along the circumference of the axis of the roller (10); when the roller (10) drives the shovel plates (11) to rotate to the lowermost end, one end of the shovel plates (11) abuts against the conveyor belt (2).

6. The high-efficiency and energy-saving automatic drying furnace according to claim 5, characterized in that: The shovel plate (11) comprises a connecting portion (1101) and an abutting portion (1102), one end of the connecting portion (1101) is connected to one end of the abutting portion (1102), and the shovel plate (11) is L-shaped as a whole. When the shovel plate (11) abuts against the conveyor belt (2), the L-shaped opening formed by the connecting portion (1101) and the abutting portion (1102) faces the feed port (1021).

7. The high-efficiency and energy-saving automatic drying furnace according to claim 6, characterized in that: Also includes: a material guide pipe (12), the material guide pipe (12) being arranged in the furnace shell (1), one end of the material guide pipe (12) being arranged at one end of the baffle (9), the lower edge of the material guide pipe (12) being in contact with the conveyor belt (2), and the other end of the material guide pipe (12) being in communication with the discharge port (1022); A discharge pipe (13), one end of the discharge pipe (13) being arranged on one side of the furnace shell (1), and the discharge pipe (13) being connected to the discharge port (1022).

8. The high-efficiency and energy-saving automatic drying furnace according to claim 7, characterized in that: The concentrated air duct (4) has second air inlets (401) at both ends, the second air inlet (401) is connected to the first air inlet (1011) through the first cavity (101), and the concentrated air duct (4) has an air outlet (402) in the middle, the air outlet (402) is a plurality of in number, and the air outlet (402) faces the conveyor belt (2).

9. The high-efficiency and energy-saving automatic drying furnace according to claim 1, characterized in that: The first air inlet (1011) and the material outlet (1022) are located on the same side of the furnace shell (1).

10. The high-efficiency and energy-saving automatic drying furnace according to claim 3, characterized in that: The material-distributing fan blades (8) are two, and the two material-distributing fan blades (8) rotate in opposite directions.