Film uniformity detection device for non-heat-insulation fireproof glass
By designing a non-thermal insulation fire-proof glass film uniformity detection device including a rack, grabbing assembly, uniformity detection panel and ultrasonic thickness gauge probe, it is solved that the non-thermal film thickness and film uniformity in the prior art cannot be accurately detected in the prior art. The problem of degree has achieved accurate and rapid detection of the thickness and uniformity of non-thermal insulation and fire-resistant glass film.
Patent Information
- Application Number
- CN202420948918.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the prior art, it is impossible to accurately detect the thickness of a single-sided film and the uniformity of the film, resulting in the inability to effectively and quickly detect the film thickness and uniformity of non-thermal insulation and fire-proof glass.
A film uniformity detection device for non-thermal insulation and fire-proof glass is designed, including a frame, grabbing components, uniformity detection panel, uniformity detection bracket, uniformity detection telescopic cylinder and ultrasonic thickness gauge probe, through grabbing The assembly grasps the substrate and places it on the rack, and uses uniformity detection telescopic cylinders and ultrasonic thickness gauge probes to achieve simultaneous detection and calculation of the thickness of the coating on the substrate surface.
Accurate detection of the thickness of non-thermal insulation and fire-proof glass films and rapid and effective detection of film uniformity are achieved, and detection accuracy and efficiency are improved.
Smart Images
Figure CN222438798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass manufacturing, in particular to a film uniformity detection device for non-heat-insulating fireproof glass. Background Art
[0002] At present, the application of fire-resistant glass in buildings is becoming more and more extensive. In order to meet the safety needs of buildings, fire-resistant glass needs to have the characteristics of heat insulation, fire prevention, and theft prevention. The existing fire-resistant glass manufacturing method usually adopts cutting, edging, cleaning, coating and heat treatment operations. Under the action of high-temperature flames, the glass may break, fall off or lose its supporting ability, thereby allowing flames and high-temperature gases to penetrate.
[0003] In the prior art, a coating treatment is performed on the surface of a substrate to form an initial substrate, stress is introduced into the surface of the coated initial substrate, and the initial substrate with stress is heat-treated. Post-processing is performed on the initial substrate after the heat treatment to obtain a single-piece non-insulating fire-proof glass with reasonable stress. The thin film formed on the surface of the glass can remain stable in a high temperature environment, preventing the glass from breaking, falling off or losing its supporting capacity, and can maintain its integrity during a fire, prevent the spread of fire, improve the overall fire protection effect of the glass, and reduce the damage to buildings caused by fire.
[0004] However, in the prior art, the thickness of the film is calculated based on the thickness difference before and after coating. The substrate is coated on both sides, which makes it impossible to accurately detect the thickness of a single-sided film and simultaneously fail to effectively and quickly detect the uniformity of the film. Utility Model Content
[0005] The purpose of the utility model is to provide a film uniformity detection device for non-insulating fireproof glass, aiming to solve the technical problems in the prior art of calculating the thickness of the film by the thickness difference before and after coating, and the coating of the substrate is double-sided, resulting in the inability to accurately detect the thickness of the single-sided film, and at the same time, the inability to effectively and quickly detect the uniformity of the film.
[0006] To achieve the above-mentioned purpose, the utility model adopts a film uniformity detection device for non-insulating fireproof glass, including a frame, a grabbing assembly, a uniformity detection panel, a uniformity detection bracket, a uniformity detection telescopic electric cylinder and an ultrasonic thickness gauge probe, the grabbing assembly is fixedly connected to the frame and is located at the upper end of the frame, the uniformity detection bracket is fixedly connected to the frame and is located at the upper end of the frame, the uniformity detection telescopic electric cylinder is fixedly connected to the uniformity detection bracket and is located at the lower end of the uniformity detection bracket, the uniformity detection panel is fixedly connected to the output end of the uniformity detection telescopic electric cylinder and is located at the lower end of the uniformity detection telescopic electric cylinder, and the number of the ultrasonic thickness gauge probes is multiple, each of the ultrasonic thickness gauge probes is respectively fixedly connected to the uniformity detection panel, and is respectively embedded in the lower end of the uniformity detection panel.
[0007] Among them, the grabbing assembly includes a translation drive frame, a grabbing telescopic electric cylinder, a grabbing frame and a vacuum pneumatic suction cup, the translation drive frame is fixedly connected to the frame and is located at the upper end of the frame, the grabbing telescopic electric cylinder is fixedly connected to the translation drive frame and is located at the lower end of the translation drive frame, the grabbing frame is fixedly connected to the output end of the grabbing telescopic electric cylinder and is located at the lower end of the grabbing telescopic electric cylinder, and the number of the vacuum pneumatic suction cup is multiple, each of the vacuum pneumatic suction cups is respectively fixedly connected to the grabbing frame and is respectively located at the lower end of the grabbing frame.
[0008] Wherein, the film uniformity detection device for non-insulating fireproof glass also includes a bottom detection mechanism, which is fixedly connected to the frame and located on one side of the frame.
[0009] Wherein, the bottom detection mechanism includes a driving component and a laser scanner, the driving component is fixedly connected to the frame and is located on one side of the frame, and the laser scanner is fixedly connected to the driving component and is located at one end of the driving component.
[0010] Wherein, the driving assembly includes a driving frame body, a screw rod, a first servo motor, a translation frame plate, an L support plate, a second servo motor and a rotating mounting plate, the driving frame body is fixedly connected to the frame and is located on one side of the frame, the two ends of the screw rod are respectively fixedly connected to the driving frame body and embedded in the interior of the driving frame body, the first servo motor is fixedly connected to the driving frame body and is located at the upper end of the driving frame body, and the output end of the first servo motor is fixedly connected to the driving frame body and is located at the upper end of the driving frame body, and the output end of the first servo motor is fixedly connected to the screw rod, the translation frame plate is threadedly connected to the screw rod and is sleeved on the outer wall of the screw rod, and the translation frame plate is embedded in the upper end of the driving frame body, the L support plate is fixedly connected to the translation frame plate and is located at the upper end of the translation frame plate, the second servo motor is fixedly connected to the L support plate and embedded in the interior of the L support plate, the output end of the second servo motor passes through the L support plate and is fixedly connected to the rotating mounting plate, and the laser scanner is fixedly connected to the rotating mounting plate and is located on one side of the rotating mounting plate.
[0011] The utility model discloses a film uniformity detection device for non-insulating fireproof glass, wherein the substrate to be detected is grabbed by the grabbing component, and the substrate is placed on the upper end of the frame, and the grabbing end of the grabbing component is driven to move, so as to prevent the grabbing component from blocking the running stroke of the uniformity detection panel, and the uniformity detection telescopic electric cylinder is supported and fixed by the uniformity detection bracket, and the uniformity detection telescopic electric cylinder is driven to extend, so as to drive the uniformity detection panel to descend, until a plurality of ultrasonic thickness gauge probes are in contact with the substrate, and a plurality of ultrasonic thickness gauge probes are controlled by a terminal to measure the surface of the substrate. Detection, to realize simultaneous detection of multiple points of the substrate, and the terminal calculates and detects whether the coating thickness of the substrate is uniform. After the substrate detection is completed, the uniformity detection panel is reset, and the grabbing component grabs the detected substrate to the unloading place, and at the same time grabs and loads the substrate that has not been detected at the substrate loading place again, thereby forming a detection cycle. The above structural setting can quickly and effectively detect the coating thickness on the surface of the substrate, and can detect the thickness at multiple locations at the same time, and can quickly measure and calculate the uniformity of the coating thickness. The grabbing component can form a cyclic detection, which can improve the detection accuracy and effectively improve the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.
[0014] Figure 2 It is a partial structural sectional view of the first embodiment of the utility model.
[0015] Figure 3 It is a structural schematic diagram of the second embodiment of the utility model.
[0016] Figure 4 It is a side view of the second embodiment of the utility model.
[0017] 101-frame, 102-translation drive frame, 103-grabbing telescopic electric cylinder, 104-grabbing frame, 105-vacuum pneumatic suction cup, 106-uniformity detection panel, 107-uniformity detection bracket, 108-uniformity detection telescopic electric cylinder, 109-ultrasonic thickness gauge probe, 201-drive frame body, 202-screw, 203-first servo motor, 204-translation frame plate, 205-L support plate, 206-second servo motor, 207-rotating mounting plate, 208-laser scanner. DETAILED DESCRIPTION
[0018] The first embodiment of the present application is:
[0019] See also Figure 1 and Figure 2 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2 It is a partial structural sectional view of the first embodiment of the utility model.
[0020] The utility model provides a film uniformity detection device for non-insulating fireproof glass: comprising a frame 101, a grabbing component, a uniformity detection panel 106, a uniformity detection bracket 107, a uniformity detection telescopic electric cylinder 108 and an ultrasonic thickness gauge probe 109, wherein the grabbing component comprises a translation drive frame 102, a grabbing telescopic electric cylinder 103, a grabbing frame 104 and a vacuum pneumatic suction cup 105.
[0021] According to this specific embodiment, the grabbing assembly and the uniformity detection bracket 107 are installed and fixed by the frame 101, and the grabbing assembly grabs the substrate and places it on the frame 101. The uniformity detection telescopic electric cylinder 108 drives the uniformity detection panel 106 to move, and finally the ultrasonic thickness gauge probe 109 simultaneously detects the coating thickness at multiple locations on the surface of the substrate.
[0022] Wherein, the grabbing assembly is fixedly connected to the frame 101 and is located at the upper end of the frame 101, the uniformity detection bracket 107 is fixedly connected to the frame 101 and is located at the upper end of the frame 101, the uniformity detection telescopic electric cylinder 108 is fixedly connected to the uniformity detection bracket 107 and is located at the lower end of the uniformity detection bracket 107, the uniformity detection panel 106 is fixedly connected to the output end of the uniformity detection telescopic electric cylinder 108 and is located at the lower end of the uniformity detection telescopic electric cylinder 108, the number of the ultrasonic thickness gauge probes is multiple, each of the ultrasonic thickness gauge probes is fixedly connected to the uniformity detection panel 106, and is respectively embedded in the lower end of the uniformity detection panel 106, the substrate to be detected is grabbed by the grabbing assembly, and the substrate is placed on the upper end of the frame 101, and the drive The grabbing end of the grabbing assembly is moved to prevent the grabbing assembly from blocking the running stroke of the uniformity detection panel 106, the uniformity detection bracket 107 supports and fixes the uniformity detection telescopic electric cylinder 108, and drives the uniformity detection telescopic electric cylinder 108 to extend, thereby driving the uniformity detection panel 106 to descend until the multiple ultrasonic thickness gauge probes 109 are in contact with the substrate, and the multiple ultrasonic thickness gauge probes 109 are controlled by the terminal to detect the surface of the substrate, so as to realize the simultaneous detection of multiple points of the substrate, and the terminal calculates and detects whether the coating thickness of the substrate is uniform. After the substrate detection is completed, the uniformity detection panel 106 is reset, and the grabbing assembly grabs the detected substrate to the unloading place, and at the same time grabs and loads the substrate that has not been detected at the substrate loading place again, thereby forming a detection cycle.
[0023] Secondly, the translation drive frame 102 is fixedly connected to the frame 101 and is located at the upper end of the frame 101. The grabbing telescopic electric cylinder 103 is fixedly connected to the translation drive frame 102 and is located at the lower end of the translation drive frame 102. The grabbing frame 104 is fixedly connected to the output end of the grabbing telescopic electric cylinder 103 and is located at the lower end of the grabbing telescopic electric cylinder 103. There are multiple vacuum pneumatic suction cups 105, each of which is fixedly connected to the grabbing frame 104 and is located at the lower end of the grabbing frame 104. The translation drive frame 102 is used as a driving unit to drive the grabbing telescopic electric cylinder 103. The grabbing telescopic electric cylinder 103 is driven horizontally, so that it can drive the grabbing frame 104 and the vacuum pneumatic suction cup 105 horizontally. When grabbing the substrate, the grabbing telescopic electric cylinder 103 extends the grabbing frame 104 to make the grabbing frame 104 descend until the vacuum pneumatic suction cup 105 contacts the substrate, and the vacuum pneumatic suction cup 105 is evacuated to suck the air between the vacuum pneumatic suction cup 105 and the substrate to form a negative pressure to adsorb the substrate, and the grabbing telescopic electric cylinder 103 and the translation drive frame 102 drive the substrate until it reaches the desired position.
[0024] When using the film uniformity detection device for non-insulating fireproof glass of the present embodiment, the substrate to be detected is grabbed by the grabbing assembly, and the substrate is placed on the upper end of the frame 101, and the grabbing end of the grabbing assembly is driven to move to prevent the grabbing assembly from blocking the running stroke of the uniformity detection panel 106, and the uniformity detection bracket 107 supports and fixes the uniformity detection telescopic electric cylinder 108, and drives the uniformity detection telescopic electric cylinder 108 to extend, thereby driving the uniformity detection panel 106 to descend until the multiple ultrasonic thickness gauge probes 109 contact the substrate, and the multiple ultrasonic thickness gauge probes 109 are controlled by the terminal to detect the surface of the substrate, so as to realize the simultaneous detection of multiple points of the substrate, and the terminal calculates and detects whether the coating thickness of the substrate is uniform, and after the substrate detection is completed, the uniformity detection panel 106 is reset, and the grabbing assembly The substrates that have been inspected are grabbed to the unloading place, and the substrates that have not been inspected at the substrate loading place are grabbed and loaded again, so as to form a detection cycle. In the grabbing component, the translation drive frame 102 is used as a driving unit to horizontally drive the grabbing telescopic electric cylinder 103, so that it can horizontally drive the grabbing telescopic electric cylinder 103, and drive the grabbing frame 104 and the vacuum pneumatic suction cup 105 to drive horizontally. When grabbing the substrate, the grabbing telescopic electric cylinder 103 extends the grabbing frame 104, so that the grabbing frame 104 is lowered until the vacuum pneumatic suction cup 105 contacts the substrate, and the vacuum pneumatic suction cup 105 is evacuated, and the air between the vacuum pneumatic suction cup 105 and the substrate is sucked to form a negative pressure to adsorb the substrate, and the grabbing telescopic electric cylinder 103 and the translation drive frame 102 drive the substrate until it reaches the desired position.
[0025] The second embodiment of the present application is:
[0026] Based on the first embodiment, please refer to Figure 3 and Figure 4 ,in Figure 3 It is a structural schematic diagram of the second embodiment of the utility model. Figure 4 It is a side view of the second embodiment of the utility model.
[0027] The utility model provides a film uniformity detection device for non-insulating fireproof glass: it also includes a bottom detection mechanism, the bottom detection mechanism includes a driving component and a laser scanner 208, the driving component includes a driving frame body 201, a screw rod 202, a first servo motor 203, a translation frame plate 204, an L support plate 205, a second servo motor 206 and a rotating mounting plate 207.
[0028] According to this specific embodiment, the driving component supports the laser scanner 208 and drives and controls the laser scanner 208. When the grabbing component grabs the substrate and suspends it in the air, the driving component drives the laser scanner 208 to scan the flatness of the bottom of the substrate to detect whether the coating is flat. Both sides of the substrate can be inspected at the same time without turning it over for a second inspection.
[0029] The bottom detection mechanism is fixedly connected to the frame 101 and is located on one side of the frame 101. The bottom detection mechanism scans the flatness of the bottom of the substrate. The total thickness of the substrate before coating is A, and the total thickness of the substrate after coating is B. The total coating thickness is C, C=BA, and the thickness detected by the ultrasonic thickness gauge probe 109 is D. The total coating thickness C is subtracted from the thickness D detected by the ultrasonic thickness gauge probe 109 to obtain the coating thickness E on the other side of the substrate. In this way, the values of the coating thicknesses C and E can be calculated simultaneously.
[0030] Secondly, the driving component is fixedly connected to the frame 101 and is located on one side of the frame 101. The laser scanner 208 is fixedly connected to the driving component and is located at one end of the driving component. The driving component fixes and supports the laser scanner 208, and the driving component controls the laser scanner 208 to translate and rotate.
[0031] At the same time, the driving frame body 201 is fixedly connected to the frame 101 and is located on one side of the frame 101. The two ends of the screw rod 202 are respectively fixedly connected to the driving frame body 201 and embedded in the interior of the driving frame body 201. The first servo motor 203 is fixedly connected to the driving frame body 201 and is located at the upper end of the driving frame body 201. The output end of the first servo motor 203 is fixedly connected to the screw rod 202. The translation frame plate 204 is threadedly connected to the screw rod 202 and sleeved on the outer wall of the screw rod 202. The translation frame plate 204 is embedded in the upper end of the driving frame body 201. The L support plate 205 is fixedly connected to the translation frame plate 204 and is located at the upper end of the translation frame plate 204. The second servo motor 206 is fixedly connected to the L support plate 205 and embedded in the interior of the L support plate 205. The output end of the second servo motor 206 The output end passes through the L support plate 205 and is fixedly connected to the rotating mounting plate 207. The laser scanner 208 is fixedly connected to the rotating mounting plate 207 and is located on one side of the rotating mounting plate 207. The screw rod 202 is embedded in the interior of the driving frame body 201. The screw rod 202 is driven by the first servo motor 203 to rotate so as to drive the translation frame plate 204 to move horizontally, thereby driving the L support plate 205 to move horizontally. The L support plate 205 supports and fixes the second servo motor 206 and the rotating mounting plate 207. The laser scanner 208 is installed on one side of the rotating mounting plate 207. The laser scanner 208 moves with the L support plate 205. The second servo motor 206 drives the rotating mounting plate 207 to rotate, thereby adjusting the angle of the laser scanner 208.
[0032] When using the film uniformity detection device for non-insulating fireproof glass of the present embodiment, the bottom detection mechanism scans the flatness of the bottom of the substrate. The total thickness of the substrate before coating is A, and the total thickness of the substrate after coating is B, then the total coating thickness is C, C=BA, the thickness detected by the ultrasonic thickness gauge probe 109 is D, and the total coating thickness C minus the thickness D detected by the ultrasonic thickness gauge probe 109 is obtained to obtain the coating thickness E on the other side of the substrate, so that the values of the coating thickness C and E can be calculated at the same time, the laser scanner 208 is fixed and supported by the driving component, and the laser scanner 208 is controlled by the driving component to translate and rotate, and the screw rod 202 Embedded in the driving frame body 201, the first servo motor 203 drives the lead screw 202, drives the lead screw 202 to rotate, thereby driving the translation frame plate 204 to move horizontally, thereby driving the L support plate 205 to move horizontally, and the L support plate 205 supports and fixes the second servo motor 206 and the rotating mounting plate 207, and the laser scanner 208 is installed on one side of the rotating mounting plate 207. The laser scanner 208 moves with the L support plate 205, and the second servo motor 206 drives the rotating mounting plate 207 to rotate, thereby adjusting the angle of the laser scanner 208.
[0033] What is disclosed above is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.
Claims
1. A film uniformity detection device for non-insulating fireproof glass, characterized in that: It includes a frame, a grabbing component, a uniformity detection panel, a uniformity detection bracket, a uniformity detection telescopic electric cylinder and an ultrasonic thickness gauge probe. The grabbing component is fixedly connected to the frame and is located at the upper end of the frame. The uniformity detection bracket is fixedly connected to the frame and is located at the upper end of the frame. The uniformity detection telescopic electric cylinder is fixedly connected to the uniformity detection bracket and is located at the lower end of the uniformity detection bracket. The uniformity detection panel is fixedly connected to the output end of the uniformity detection telescopic electric cylinder and is located at the lower end of the uniformity detection telescopic electric cylinder. There are multiple ultrasonic thickness gauge probes, each of which is fixedly connected to the uniformity detection panel and embedded in the lower end of the uniformity detection panel.
2. A film uniformity detection device for non-insulating fireproof glass as claimed in claim 1, characterized in that: The grabbing assembly includes a translation drive frame, a grabbing telescopic electric cylinder, a grabbing frame and a vacuum pneumatic suction cup. The translation drive frame is fixedly connected to the frame and is located at the upper end of the frame. The grabbing telescopic electric cylinder is fixedly connected to the translation drive frame and is located at the lower end of the translation drive frame. The grabbing frame is fixedly connected to the output end of the grabbing telescopic electric cylinder and is located at the lower end of the grabbing telescopic electric cylinder. There are multiple vacuum pneumatic suction cups, and each of the vacuum pneumatic suction cups is fixedly connected to the grabbing frame and is located at the lower end of the grabbing frame.
3. A film uniformity detection device for non-insulating fireproof glass as claimed in claim 2, characterized in that: The film uniformity detection device for non-insulating fireproof glass also includes a bottom detection mechanism, which is fixedly connected to the frame and located on one side of the frame.
4. A film uniformity detection device for non-insulating fireproof glass as claimed in claim 3, characterized in that: The bottom detection mechanism includes a driving component and a laser scanner. The driving component is fixedly connected to the frame and is located on one side of the frame. The laser scanner is fixedly connected to the driving component and is located at one end of the driving component.
5. The film uniformity detection device for non-insulating fireproof glass according to claim 4, characterized in that: The driving assembly includes a driving frame body, a screw rod, a first servo motor, a translation frame plate, an L support plate, a second servo motor and a rotating mounting plate, the driving frame body is fixedly connected to the frame and is located on one side of the frame, the two ends of the screw rod are respectively fixedly connected to the driving frame body and embedded in the interior of the driving frame body, the first servo motor is fixedly connected to the driving frame body and is located at the upper end of the driving frame body, and the output end of the first servo motor is fixedly connected to the driving frame body and is located at the upper end of the driving frame body, and the output end of the first servo motor is fixedly connected to the screw rod, the translation frame plate is threadedly connected to the screw rod and is sleeved on the outer wall of the screw rod, and the translation frame plate is embedded in the upper end of the driving frame body, the L support plate is fixedly connected to the translation frame plate and is located at the upper end of the translation frame plate, the second servo motor is fixedly connected to the L support plate and embedded in the interior of the L support plate, the output end of the second servo motor passes through the L support plate and is fixedly connected to the rotating mounting plate, and the laser scanner is fixedly connected to the rotating mounting plate and is located on one side of the rotating mounting plate.