Intelligent detection device for electrode holder clamp

By designing an intelligent detection device for electrode holder fixtures, the height detection system and data processing computer are used to realize automatic measurement of the height of the electrode holder fixture positioning nails and flexible positioning sheets, solving the problems of low manual detection efficiency and large measurement errors in the prior art. Improve detection efficiency and accuracy.

CN222438801UInactive Publication Date: 2025-02-07GUANGZHOU LIGHT IND TECHNICIAN COLLEGE (GUANGZHOU LIGHT IND SENIOR TECH SCHOOL GUANGZHOU LIGHT IND ADVANCED VOCATIONAL TECH TRAINING COLLEGE) +1
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Patent Information

Application Number
CN202421312474.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the relative height dimension detection of the positioning nails and flexible positioning sheets of the electrode holder fixture requires manual operation, which is inefficient, high cost and prone to measurement errors.

Method used

Design an intelligent detection device for electrode holder fixtures, including sheet metal box, height detection system, human-computer interaction system and data processing computer, and conduct high-precision measurements on the positioning nails and flexible positioning sheets on the electrode holder fixtures through the height detection system. And use data processing computers to process and display data.

Benefits of technology

The height detection of the positioning nails and flexible positioning sheets of the electrode holder fixture is automated, which improves the detection efficiency, reduces measurement errors, and reduces the hardware supporting costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of detection equipment, and particularly relates to an intelligent detection device for an electrode holder clamp. Wherein a detection platform is arranged on the upper surface of the sheet metal box body, the height detection system is arranged in the sheet metal box body, and the man-machine interaction system is arranged on the front side face of the sheet metal box body; the height detection system is used for transmitting detection data to the data processing computer, the data processing computer processes the detection data and transmits the processed data to the man-machine interaction system, and the man-machine interaction system displays the processed data. The electrode holder clamp is placed on the detection platform, dotting measurement is carried out on the four positioning nails on the electrode holder clamp and the flexible positioning sheet at the same time through the height detection system, calculation is carried out through the data processing computer, display is carried out through the man-machine interaction system, and dotting measurement does not need to be carried out on the electrode holder clamp manually through a height gauge. The detection efficiency is improved, and the measurement error is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of detection equipment, and particularly relates to an intelligent detection device for an electrode holder clamp. Background Art

[0002] In processing and manufacturing enterprises, after the electrode holder fixture has been used for a period of time, the relative height dimensions of the four positioning pins and the flexible positioning sheet of the electrode holder need to be inspected to see if they are within the tolerance range, so as to ensure the accuracy of the subsequent clamped parts processing and improve product quality and pass rate.

[0003] However, in the prior art, the four positioning pins and the flexible positioning sheet are measured by manually operating the height gauge, which has high hardware cost, is time-consuming and labor-intensive, and has low efficiency. Data processing requires manual calculation and judgment, which is prone to measurement errors or calculation errors. Therefore, it is necessary to design an intelligent detection device for the electrode holder fixture to solve the above problems. Utility Model Content

[0004] In view of the above problems, the utility model provides an intelligent detection device for an electrode holder fixture to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An intelligent detection device for an electrode holder fixture comprises a sheet metal box, a height detection system, a human-computer interaction system and a data processing computer, wherein a detection platform is arranged at the upper end of the sheet metal box, the detection platform is used to place the electrode holder fixture, the height detection system is arranged in the sheet metal box, the human-computer interaction system is arranged on the front side of the sheet metal box, and the height detection system is used to detect the electrode holder fixture;

[0007] The height detection system is used to transmit the detection data to the data processing computer, the data processing computer processes the detection data and transmits the processed data to the human-computer interaction system, and the human-computer interaction system displays the processed data.

[0008] Furthermore, the electrode holder clamp intelligent detection device also includes a pneumatic component and a tensioning mechanism, and the pneumatic component and the tensioning mechanism are arranged in the sheet metal box. The pneumatic component is used to drive the tensioning mechanism to approach the electrode holder clamp, and the tensioning mechanism is used to clamp the electrode holder clamp.

[0009] Further, the pneumatic component is configured as a tensioning cylinder, the tensioning mechanism is configured as a petal-type tensioning chuck, the tensioning cylinder is connected to the inner wall of the sheet metal box, and the upper end of the movable rod of the tensioning cylinder is connected to the petal-type tensioning chuck;

[0010] The electrode holder fixture comprises a clamping part and a clamping part, the clamping part is used to clamp the workpiece, the lower surface of the clamping part is connected to the clamping part, and the petal-type tensioning chuck is used to clamp the clamping part.

[0011] Furthermore, the height detection system includes four high-precision displacement sensors, the electrode holder clamp includes a positioning part, the positioning part includes a positioning pin and a flexible positioning sheet, the flexible positioning sheet is connected to the lower surface of the clamping part, there are four positioning pins, and the four positioning pins are respectively arranged at the four corners of the flexible positioning sheet, the four high-precision displacement sensors are all connected to the sheet metal box, and correspond one by one to the four positioning pins respectively.

[0012] Furthermore, the electrode holder fixture intelligent detection device also includes an electrical interface and a low-voltage power supply. The low-voltage power supply is arranged in the sheet metal box, and the electrical interface is arranged on the rear side of the sheet metal box. The electrical interface is used to connect to the low-voltage power supply.

[0013] Furthermore, the electrode holder fixture intelligent detection device also includes a status indicator light, which is arranged on the upper surface of the sheet metal box.

[0014] Technical effects and advantages of the utility model:

[0015] 1. By placing the electrode holder fixture on the detection platform, and using the height detection system to simultaneously measure the four positioning pins and the flexible positioning sheet on the electrode holder fixture, using the data processing computer to calculate, and using the human-computer interaction system to display, there is no need to manually use a height gauge to measure the electrode holder fixture, which is beneficial to improve detection efficiency and reduce measurement errors.

[0016] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1A schematic diagram showing the structure of an intelligent detection device for an electrode holder fixture according to an embodiment of the utility model is shown;

[0019] Figure 2 A schematic structural diagram showing another perspective of the intelligent detection device for electrode holder fixture of the embodiment of the utility model;

[0020] Figure 3 A schematic diagram showing the internal structure of the electrode holder fixture intelligent detection device according to an embodiment of the utility model

[0021] Figure 4 The schematic diagram of the structure of the tensioning mechanism of the embodiment of the utility model is shown.

[0022] In the figure: 1. Sheet metal box; 11. Detection platform; 2. High-precision displacement sensor; 3. Human-computer interaction system; 41. Data processing box; 42. IO expansion module; 43. Low-voltage power supply; 5. Electrode holder fixture; 51. Clamping part; 52. Clamping part; 53. Positioning part; 531. Positioning pin; 532. Flexible positioning sheet; 61. Tension cylinder; 62. Petal-type tensioning chuck; 7. External electrical interface; 8. Status indicator light; 9. Workpiece. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figures 1 to 4 As shown, an electrode holder fixture intelligent detection device of an embodiment of the utility model, an electrode holder fixture intelligent detection device, includes a sheet metal box 1, a height detection system, a human-computer interaction system 3 and a data processing computer, the upper surface of the sheet metal box 1 is provided with a detection platform 11, the detection platform 11 is used to place the electrode holder fixture 5, the sheet metal box 1 is provided with the height detection system, the human-computer interaction system 3 is arranged on the front side of the sheet metal box 1, and the height detection system is used to detect the electrode holder fixture 5;

[0025] The height detection system is used to transmit the detection data to the data processing computer, and the data processing computer processes the detection data and transmits the processed data to the human-computer interaction system 3, and the human-computer interaction system 3 displays the processed data.

[0026] Specifically, the electrode holder fixture 5 is used to clamp the workpiece 9. Secondly, the data processing computer is set as a data processing box 41 installed in the sheet metal box 1, and the sheet metal box 1 is provided with an IO expansion module 42. In addition, the detection platform 11 is provided on the outer upper surface of the sheet metal box 1.

[0027] In this embodiment, the electrode holder fixture 5 to be inspected is placed on the inspection platform 11, and the four positioning pins 531 and the flexible positioning piece 532 on the electrode holder fixture 5 are measured simultaneously through the height detection system, and the measurement data are sorted and calculated through a data processing computer, and then the sorted data is transmitted to the human-computer interaction system 3 and displayed through the human-computer interaction system 3. There is no need to manually use a height gauge to perform point measurements on the four positioning pins 531 and the flexible positioning piece 532 on the electrode holder fixture 5, which is beneficial to improving detection efficiency and reducing measurement errors.

[0028] Optionally, the electrode holder clamp intelligent detection device also includes a pneumatic component and a tensioning mechanism, and the pneumatic component and the tensioning mechanism are arranged in the sheet metal box 1, the pneumatic component is used to drive the tensioning mechanism to approach the electrode holder clamp 5, and the tensioning mechanism is used to clamp the electrode holder clamp 5.

[0029] In this embodiment, the tensioning mechanism is driven by the pneumatic component to approach the electrode holder clamp 5, and the electrode holder clamp 5 is clamped by the tensioning mechanism, so as to ensure the stability of the electrode holder clamp 5 relative to the detection platform 11, prevent the position displacement of the electrode holder clamp 5 and the height detection system, and realize the accurate measurement of the electrode holder clamp 5 by the height detection system, which is beneficial to reduce the measurement error.

[0030] Alternatively, if Figure 4 As shown, the pneumatic assembly is configured as a tensioning cylinder 61, the tensioning mechanism is configured as a petal-type tensioning chuck 62, the tensioning cylinder 61 is connected to the inner wall of the sheet metal box 1, and the upper end of the movable rod of the tensioning cylinder 61 is connected to the petal-type tensioning chuck 62;

[0031] The electrode holder fixture 5 includes a clamping portion 51 and a clamping portion 52 . The clamping portion 51 is used to clamp the workpiece 9 . The lower surface of the clamping portion 51 is connected to the clamping portion 52 . The petal-type tensioning chuck 62 is used to clamp the clamping portion 52 .

[0032] Specifically, a support frame is arranged in the sheet metal box 1 , and the tensioning cylinder 61 is arranged on the support frame. The clamping portion 52 is located at the center of the clamping portion 51 .

[0033] In this embodiment, by starting the tension cylinder 61, the movable rod of the tension cylinder 61 is driven to move upward, thereby driving the petal-shaped tension chuck 62 connected to the movable rod to approach the clamping part 52, and the clamping part 52 is clamped by the petal-shaped tension chuck 62. The electrode holder fixture 5 includes a clamping part 51 and a clamping part 52, and the clamping part 51 is connected to the clamping part 52. The petal-shaped tension chuck 62 clamps the clamping part 52, and the clamping part 51 and the clamping part 52 can be fixed relative to the detection platform 11 at the same time, which is conducive to the height detection system to accurately measure the electrode holder fixture 5 and reduce the measurement error.

[0034] Alternatively, if Figure 3 and Figure 4 As shown, the height detection system includes four high-precision displacement sensors 2, the electrode holder fixture 5 includes a positioning part 53, the positioning part 53 includes a positioning pin 531 and a flexible positioning sheet 532, the flexible positioning sheet 532 is connected to the lower surface of the clamping part 51, four positioning pins 531 are provided, and the four positioning pins 531 are respectively arranged at the four corners of the flexible positioning sheet 532, and the four high-precision displacement sensors 2 are all connected to the sheet metal box 1, and correspond one by one to the four positioning pins 531 respectively.

[0035] Specifically, the four high-precision displacement sensors 2 are all connected to the support frame.

[0036] In this embodiment, by setting the height detection system to four high-precision displacement sensors 2, and setting the four high-precision displacement sensors 2 corresponding to the four positioning pins 531, so that each high-precision displacement sensor 2 corresponds to a positioning pin 531, it is beneficial to use the four high-precision displacement sensors 2 to measure the four positioning pins 531 and the flexible positioning sheet 532 respectively, thereby ensuring the height detection system The effect of simultaneously performing point measurement on the four positioning pins 531 and the flexible positioning sheet 532 on the electrode holder clamp 5.

[0037] Alternatively, if Figure 2 and Figure 3 As shown, the electrode holder fixture intelligent detection device also includes an external electrical interface 7 and a low-voltage power supply 43. The low-voltage power supply 43 is arranged in the sheet metal box 1, and the external electrical interface 7 is arranged on the rear side of the sheet metal box 1. The external electrical interface 7 is used to connect to the low-voltage power supply 43.

[0038] In this embodiment, by providing an external electrical interface 7, the low-voltage power supply 43 can be powered through the external electrical interface 7. Secondly, the low-voltage power supply 43 can be used as a stable power supply to power the data processing box 41, the human-computer interaction system 3 and other mechanisms in the sheet metal box 1, so as to ensure the normal operation of the data processing box 41, the human-computer interaction system 3 and the like.

[0039] Alternatively, if Figure 1 and Figure 2 As shown, the electrode holder fixture intelligent detection device also includes a status indicator light 8, and the status indicator light 8 is arranged on the upper surface of the sheet metal box 1.

[0040] In this embodiment, by setting a status indicator light 8 on the outer upper surface of the sheet metal box 1, it is possible to determine whether the electrode holder clamp intelligent detection device is in a working state according to the color of the status indicator light 8, which is convenient for the staff to use the electrode holder clamp intelligent detection device.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent detection device for an electrode holder fixture, characterized in that: The invention comprises a sheet metal box (1), a height detection system, a human-computer interaction system (3) and a data processing computer, wherein a detection platform (11) is arranged at the upper end of the sheet metal box (1), and the detection platform (11) is used to place an electrode holder fixture (5); the sheet metal box (1) is provided with the height detection system, and the human-computer interaction system (3) is arranged on the front side of the sheet metal box (1); the height detection system is used to detect the electrode holder fixture (5); the height detection system is used to transmit the detection data to the data processing computer, the data processing computer processes the detection data and transmits the processed data to the human-computer interaction system (3), and the human-computer interaction system (3) displays the processed data.

2. The electrode holder fixture intelligent detection device according to claim 1, characterized in that: It also comprises a pneumatic component and a tensioning mechanism, wherein the pneumatic component and the tensioning mechanism are arranged in the sheet metal box (1), the pneumatic component is used to drive the tensioning mechanism to approach the electrode holder clamp (5), and the tensioning mechanism is used to clamp the electrode holder clamp (5).

3. The electrode holder fixture intelligent detection device according to claim 2, characterized in that: The pneumatic component is configured as a tensioning cylinder (61), the tensioning mechanism is configured as a petal-type tensioning chuck (62), the tensioning cylinder (61) is connected to the inner wall of the sheet metal box (1), and the upper end of the movable rod of the tensioning cylinder (61) is connected to the petal-type tensioning chuck (62); the electrode holder fixture (5) includes a clamping part (51) and a clamping part (52), the clamping part (51) is used to clamp the workpiece (9), the lower surface of the clamping part (51) is connected to the clamping part (52), and the petal-type tensioning chuck (62) is used to clamp the clamping part (52).

4. The electrode holder fixture intelligent detection device according to claim 3, characterized in that: The height detection system includes four high-precision displacement sensors (2), and the electrode holder fixture (5) also includes a positioning part (53). The positioning part (53) includes a positioning pin (531) and a flexible positioning sheet (532). The flexible positioning sheet (532) is connected to the lower surface of the clamping part (51). There are four positioning pins (531), and the four positioning pins (531) are respectively arranged at the four corners of the flexible positioning sheet (532). The four high-precision displacement sensors (2) are all connected to the sheet metal box (1), and correspond one-to-one to the four positioning pins (531).

5. The electrode holder fixture intelligent detection device according to claim 1, characterized in that: It also includes an electrical interface and a low-voltage power supply (43), wherein the low-voltage power supply (43) is arranged in the sheet metal box (1), and the electrical interface is arranged on the rear side of the sheet metal box (1), and the electrical interface is used to connect to the low-voltage power supply (43).

6. The electrode holder fixture intelligent detection device according to claim 1, characterized in that: It also includes a status indicator light (8), which is arranged on the upper surface of the sheet metal box (1).