Photovoltaic panel junction box testing device
By designing a photovoltaic panel junction box testing device including pressing parts, cables, pulleys and heavy blocks, the problem of insufficient stability of the cable connection between the box body and the lower clamp in the photovoltaic panel junction box is solved, and the cable connection stability of the box body and the lower clamp in the photovoltaic panel junction box is realized. Effective testing of connection stability.
Patent Information
- Application Number
- CN202420190818.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-25
AI Technical Summary
During the production process of photovoltaic panel junction box, it is necessary to test the connection stability of the cable between the box body and the lower clamp to prevent the cable from breaking away from the box body during use.
Design a photovoltaic panel junction box testing device, including photovoltaic panel junction box, pressing parts, cables, pulleys and heavy blocks. By connecting one end of the cable between the box and the lower clamp, fixing the box with a pressing piece, and stretching the cable in the air through the heavy block, test whether the cable is separated from the box.
Through this test device, it is easy to test whether the photovoltaic panel junction box can stably connect the cable, ensure the stability of the connection between the box body and the lower clamp, and avoid the cable from being disconnected during use.
Smart Images

Figure CN222439296U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical equipment, and in particular to a photovoltaic panel junction box testing device. Background Art
[0002] The photovoltaic panel junction box includes a box body and a lower clamping block. When the photovoltaic panel junction box needs to be wired, the cable is inserted into the box body and the cable is fixed by clamping the lower clamping block with the box body.
[0003] During the production process, it is necessary to test the stability of the cable connection between the box body and the lower clamp block to avoid the cable detaching from the box body during use, so that the production of the photovoltaic panel junction box meets the quality requirements.
[0004] Therefore, it is necessary to design a testing device for a photovoltaic panel junction box to test the connection stability of the cable between the box body and the lower clamping block. Utility Model Content
[0005] In order to test whether a photovoltaic panel junction box can stably connect cables, the present application provides a photovoltaic panel junction box testing device.
[0006] The present application provides a photovoltaic panel junction box testing device, which adopts the following technical solution:
[0007] A photovoltaic panel junction box testing device comprises a photovoltaic panel junction box, a pressure piece, a cable, a pulley and a weight block, wherein the photovoltaic panel junction box comprises a box body and a lower clamping block, the lower clamping block is clamped to the box body, the pressure piece is used to press the box body, one end of the cable is connected between the box body and the lower clamping block, after the cable abuts the pulley, the other end is connected to the weight block, and the cables on both sides of the pulley are arranged in parallel.
[0008] By adopting the above technical solution, when it is necessary to test the photovoltaic panel junction box, one end of the cable is connected between the photovoltaic panel junction box body and the lower clamp block, the box body is fixed by the pressure piece, the weight block is released, and the weight block is allowed to hang in the air to stretch the cable to see whether the cable is detached from the box body and the lower clamp block. If not, it means that the box body and the lower clamp block can maintain the connection stability under the weight of the weight block. If the cable is detached from the box body, it means that the connection stability of the box body and the lower clamp block to the cable is insufficient. Therefore, through the cooperation of the weight block and the pressure piece, it is possible to conveniently test whether the photovoltaic panel junction box can stably connect the cable.
[0009] Optionally, a support member is also included, and the support member is used to support the weight block.
[0010] By adopting the above technical solution, the support of the weight block by the support member makes it easier to install the cable in the photovoltaic panel junction box when the cable is connected to the photovoltaic panel junction box, and the weight blocks of different weights can be easily replaced. When testing is required, the support member can be removed.
[0011] Optionally, the supporting member is a cylinder.
[0012] By adopting the above technical solution, the weight block is supported by the telescopic rod of the cylinder. When the photovoltaic panel junction box needs to be tested, the telescopic rod of the cylinder is retracted to make the weight block suspended in the air and stretch the cable, so that the connection stability between the photovoltaic panel junction box and the cable can be conveniently tested.
[0013] Optionally, it also includes a support platform, a base plate, multiple screws and multiple fixing nuts, the base plate is provided with multiple adjustment holes, one end of the screw is connected to the support platform, and the other end passes through the adjustment hole, one screw corresponds to at least two fixing nuts, the fixing nuts are all screwed to the screw and respectively abut against the upper and lower end surfaces of the base plate, and the pressure piece is installed on the base plate.
[0014] By adopting the above technical solution, the position of the base plate on the screw can be adjusted by adjusting the position of the fixing nut on the screw, so that the position of the pressing member can be adjusted so that the pressing member can better adapt to photovoltaic panel junction boxes of different sizes.
[0015] Optionally, the support platform is provided with a threaded hole, and the screw rod is screwed into the support platform through the threaded hole.
[0016] By adopting the above technical solution, the screw rod can be detachably connected through the support platform, and the height of the pressing piece can be changed by the depth of the screw rod screwed into the threaded hole, so as to better adapt to photovoltaic panel junction boxes of different sizes.
[0017] Optionally, a support nut is further included, wherein the support nut is threadedly connected to the screw rod and abuts against the support platform.
[0018] By adopting the above technical solution, the screw rod can be more stably connected to the support platform through the support nut, so that the photovoltaic panel junction box can be pressed more stably.
[0019] Optionally, the pressing member is a quick-action clamp.
[0020] By adopting the above technical solution, the photovoltaic panel junction box can be quickly pressed by the quick clamp.
[0021] Optionally, at least two pressing members are arranged at intervals.
[0022] By adopting the above technical solution, the box body of the photovoltaic panel junction box can be pressed more evenly and stably, so that the connection stability between the box body and the lower clamping block to the cable can be tested more accurately.
[0023] Optionally, the weight block is connected to a hook, the cable is provided with a through hole, and the hook is hooked on the cable through the through hole.
[0024] By adopting the above technical solution, the weight block can be conveniently hooked into the hole of the cable to connect with the cable, and the weight blocks of different weights can be conveniently replaced to conduct more effective testing of the photovoltaic panel junction box.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. When the photovoltaic panel junction box needs to be tested, connect one end of the cable between the photovoltaic panel junction box body and the lower clamping block, fix the box body with the pressing piece, release the weight block, and let the weight block stretch the cable in mid-air to see if the cable is detached from the box body and the lower clamping block. If not, it means that the box body and the lower clamping block can maintain the connection stability under the weight of the weight block. If the cable is detached from the box body, it means that the connection stability of the box body and the lower clamping block to the cable is insufficient. Therefore, through the cooperation of the weight block and the pressing piece, it is convenient to test whether the photovoltaic panel junction box can stably connect the cable;
[0027] 2. The support of the weight block by the support member makes it easier to install the cable on the photovoltaic panel junction box when the cable is connected to the photovoltaic panel junction box, and also makes it easier to replace weight blocks of different weights. When testing is required, just remove the support member;
[0028] 3. The weight block is supported by the telescopic rod of the cylinder. When the photovoltaic panel junction box needs to be tested, the telescopic rod of the cylinder is retracted to make the weight block suspended in the air and stretch the cable, which can conveniently test the connection stability between the photovoltaic panel junction box and the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of a photovoltaic panel junction box testing device according to an embodiment of the present application;
[0030] Figure 2 yes Figure 1 The enlarged schematic diagram of point A in the middle;
[0031] Figure 3 yes Figure 1 A magnified schematic diagram of point B in the middle.
[0032] Figure numerals: 1. Photovoltaic panel junction box; 11. Box body; 12. Lower clamp; 2. Pressure piece; 3. Cable; 4. Pulley; 5. Weight block; 6. Support platform; 7. Hook; 8. Perforation; 9. Support piece; 10. Bottom plate; 13. Screw; 14. Fixing nut; 15. Adjustment hole; 16. Support nut. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-3 This application is described in further detail.
[0034] The present application embodiment discloses a photovoltaic panel junction box testing device. Figure 1 The photovoltaic panel junction box test device includes a photovoltaic panel junction box 1, a pressing member 2, a cable 3, a pulley 4 and a weight block 5. The photovoltaic panel junction box 1 includes a box body 11 and a lower clamping block 12. The lower clamping block 12 is clamped in the box body 11, and the cable 3 is clamped between the box body 11 and the lower clamping block 12. The stability of the cable 3 installed between the box body 11 and the lower clamping block 12 is tested by the weight block 5. In this embodiment, testing the stability between the cable 3 and the photovoltaic panel junction box 1, testing the stability of the cable 3 between the box body 11 and the lower clamping block 12, and testing the connection stability between the box body 11 and the lower clamping block 12 and the cable 3 have the same meaning.
[0035] The pressing member 2 is used to press the box body 11, and one end of the cable 3 is clamped between the box body 11 and the lower clamping block 12. After the cable 3 abuts the pulley 4, the other end is connected to the weight block 5, that is, the cable 3 bypasses both sides of the pulley 4, and the position of the cable 3 is fixed by the pulley 4. The photovoltaic panel junction box test device also includes a support table 6. In this embodiment, the pulley 4 is rotatably connected to the support table 6, so that if the cable 3 is separated from the photovoltaic panel junction box 1, it can be buffered by the pulley 4, reducing the friction between the cable 3 and the pulley 4, so that the weight block 5 can fall more smoothly. In other embodiments, the pulley 4 can also be fixedly connected to the support table 6. The cables 3 on both sides of the pulley 4 are arranged in parallel, that is, the photovoltaic panel junction box 1 can be evenly stressed, so that the test results are more accurate.
[0036] In some embodiments, the pressing member 2 is a quick clamp, which can be used to quickly and conveniently press the box body 11 of the photovoltaic panel junction box 1, thereby stably pressing the photovoltaic panel junction box 1 and improving the work efficiency of the entire test process.
[0037] In some embodiments, at least two pressing members 2 are arranged at intervals. In this embodiment, two pressing members 2 are arranged at intervals, so that the box body 11 of the photovoltaic panel junction box 1 can be pressed more stably, so that the stability of the connection between the box body 11 of the photovoltaic panel junction box 1 and the lower clamping block 12 to the cable 3 can be tested more accurately. In other embodiments, one or more pressing members 2 can be arranged according to the size of the photovoltaic panel junction box 1, so that the box body 11 can be pressed stably.
[0038] In some embodiments, the photovoltaic panel junction box testing device further includes a support member 9, which is used to support the weight block 5. The support member 9 supports the weight block 5, so that after the cable 3 is connected to the weight block 5, it can also be conveniently connected to the photovoltaic panel junction box 1. In some embodiments, the support member 9 is a cylinder, and in this embodiment, the cylinder is screwed to the support platform 6. By supporting the weight block 5 through the telescopic rod of the cylinder, the weight block 5 can be easily supported or removed from the weight block 5, so that the weight block 5 is suspended to stretch the cable 3; the weight blocks 5 of different weights can also be conveniently replaced by retracting the telescopic rod of the cylinder. In other embodiments, the support member 9 can be any structure that can be used to support or temporarily fix the weight block 5, such as an electric cylinder, an oil cylinder, a block-shaped object, a robotic arm, or the like.
[0039] Reference Figure 2 In some embodiments, the weight block 5 is connected with a hook 7. In this embodiment, the weight block 5 and the hook 7 are both made of metal. The hook 7 is welded to the weight block 5. The cable 3 is provided with a through hole 8, and the through hole 8 is used to hook the hook 7. The hook 7 is hooked on the cable 3 through the through hole 8, so that the weight block 5 can be conveniently connected to the cable 3.
[0040] Reference Figure 3In some embodiments, the photovoltaic panel junction box test device further includes a bottom plate 10, a plurality of screws 13 and a plurality of fixing nuts 14. The pressing member 2 is mounted on the bottom plate 10. In this embodiment, the pressing member 2 is fixed to the bottom plate 10 by welding. The bottom plate 10 is provided with a plurality of adjustment holes 15. One end of the screw 13 is connected to the support platform 6 so that the screw 13 can support the bottom plate 10. The other end passes through the adjustment hole 15. One screw 13 corresponds to at least two fixing nuts 14. In this embodiment, four screws 13 are provided and two fixing nuts 14 are provided. The fixing nuts 14 are all screwed to the screw 13 and respectively abut against the upper and lower end surfaces of the bottom plate 10. That is, in this embodiment, the upper and lower end surfaces of the bottom plate 10 abut against a fixing nut 14 respectively. By adjusting the position of the fixing nut 14, the bottom plate 10 can be fixed at different heights of the screw 13, so that the height of the pressing member 2 can be adjusted to better adapt to photovoltaic panel junction boxes 1 of different sizes. In other embodiments, two or more screw rods 13 may be provided according to actual needs; the upper and lower end surfaces of the base plate 10 may respectively abut against two or more fixing nuts 14, so that the base plate 10 can be fixed more stably.
[0041] In some embodiments, the support platform 6 is provided with a threaded hole, and the screw rod 13 is screwed into the support platform 6 through the threaded hole. The screw rod 13 can be conveniently fixed to the support platform 6 through the threaded hole provided on the support platform 6, so that the bottom plate 10 can be conveniently fixed.
[0042] In some embodiments, the photovoltaic panel junction box test device further includes a support nut 16. In this embodiment, the support nut 16 is arranged one-to-one with the screw rod 13. The support nut 16 is screwed to the screw rod 13 and abuts against the support platform 6. This enables auxiliary fixing of the screw rod 13 so that the screw rod 13 can more stably support the bottom plate 10. In other embodiments, one screw rod 13 may correspond to two or more support nuts 16.
[0043] The implementation principle of a photovoltaic panel junction box testing device in an embodiment of the present application is as follows: when it is necessary to test the photovoltaic panel junction box 1, one end of the cable 3 is connected between the photovoltaic panel junction box 1 body and the lower clamping block 12, the box body 11 is fixed by the pressing piece 2, the weight block 5 is released, and the weight block 5 is allowed to be suspended in the air to stretch the cable 3 to see whether the cable 3 is detached from the box body 11 and the lower clamping block 12. If not, it means that the box body 11 and the lower clamping block 12 can maintain the connection stability under the weight of the weight block 5. If the cable 3 is detached from the box body 11, it means that the connection stability of the box body 11 and the lower clamping block 12 to the cable 3 is insufficient. Therefore, through the cooperation of the weight block 5 and the pressing piece 2, it is possible to conveniently test whether the photovoltaic panel junction box 1 can stably connect the cable 3.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A photovoltaic panel junction box testing device, characterized in that: The invention comprises a photovoltaic panel junction box (1), a pressing member (2), a cable (3), a pulley (4) and a weight block (5), wherein the photovoltaic panel junction box (1) comprises a box body (11) and a lower clamping block (12), wherein the lower clamping block (12) is clamped on the box body (11), the pressing member (2) is used to press the box body (11), one end of the cable (3) is connected between the box body (11) and the lower clamping block (12), and after the cable (3) abuts against the pulley (4), the other end of the cable (3) is connected to the weight block (5), and the cables (3) on both sides of the pulley (4) are arranged in parallel.
2. A photovoltaic panel junction box testing device according to claim 1, characterized in that: It also comprises a support member (9), wherein the support member (9) is used to support the weight block (5).
3. A photovoltaic panel junction box testing device according to claim 2, characterized in that: The support member (9) is a cylinder.
4. A photovoltaic panel junction box testing device according to claim 1, characterized in that: It also comprises a support platform (6), a base plate (10), a plurality of screw rods (13) and a plurality of fixing nuts (14); the base plate (10) is provided with a plurality of adjustment holes (15); one end of the screw rod (13) is connected to the support platform (6) and the other end passes through the adjustment hole (15); one screw rod (13) corresponds to at least two fixing nuts (14); the fixing nuts (14) are all screwed to the screw rod (13) and respectively abut against the upper and lower end surfaces of the base plate (10); and the pressure member (2) is mounted on the base plate (10).
5. A photovoltaic panel junction box testing device according to claim 4, characterized in that: The support platform (6) is provided with a threaded hole, and the screw rod (13) is screwed into the support platform (6) through the threaded hole.
6. A photovoltaic panel junction box testing device according to claim 5, characterized in that: It also includes a support nut (16), wherein the support nut (16) is threadedly connected to the screw rod (13) and abuts against the support platform (6).
7. A photovoltaic panel junction box testing device according to claim 1, characterized in that: The pressing piece (2) is a quick clamp.
8. A photovoltaic panel junction box testing device according to claim 1, characterized in that: At least two of the pressing members (2) are arranged at intervals.
9. A photovoltaic panel junction box testing device according to claim 1, characterized in that: The weight block (5) is connected to a hook (7), the cable (3) is provided with a through hole (8), and the hook (7) is hooked on the cable (3) through the through hole (8).