Testing device for thermal deformation of particle cable material
By designing a heat deformation test device for particle cable material of lifting extrusion plates, flip-type assembly frames and crushing mechanisms, the problem of inconvenience in cleaning and removal in existing devices is solved, testing efficiency and operation convenience are improved, and cleaning process is simplified .
Patent Information
- Application Number
- CN202420695562.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing thermal deformation testing device for particulate cable material is inconvenient to clean and remove the deformed material after testing, resulting in low testing efficiency and complex operation.
A test device including a lifting extrusion plate, a flip-type assembly frame and a crushing mechanism is designed. The extrusion plate is controlled by the electro-hydraulic rod, and the flipped assembly frame facilitates the removal of cable materials, and the deformed cable materials are processed through the crushing mechanism, simplifying the cleaning process.
Improves testing efficiency and operational convenience, simplifies cleaning process, reduces resource waste, and ensures the accuracy of test results.
Smart Images

Figure CN222439299U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable material testing, and in particular relates to a testing device for thermal deformation of granular cable materials. Background Art
[0002] With the rapid development of the cable industry, the requirements for cable material performance are becoming higher and higher. As an important component of the cable, the thermal deformation performance of granular cable materials is directly related to the reliability and safety of the cable. Therefore, it is particularly important to accurately and quickly test the thermal deformation performance of granular cable materials.
[0003] With the rapid development of the cable industry, the requirements for cable material performance are becoming increasingly stringent. Granular cable materials, as the core component of cables, have thermal deformation properties that are directly related to the overall reliability and safety of the cables. Therefore, accurate and rapid testing of the thermal deformation properties of granular cable materials has become an urgent need in the industry.
[0004] Although in the existing Chinese patent literature, the patent with the authorized patent number CN219996736U has disclosed a test device for thermal deformation of granular cable materials, which realizes stable push-press test on granular cable materials through the coordinated action of the lifting component and the pushing component; however, when the cable material sample is deformed in a high temperature environment, the cleaning work becomes extremely difficult. Operators often need to invest a lot of time and energy, use special tools or take cumbersome operating steps to remove the deformed cable material from the test device, which not only greatly reduces the test efficiency, but also increases the complexity and cost of the operation.
[0005] Therefore, it is necessary to provide a new testing device for thermal deformation of granular cable materials to solve the above technical problems. Utility Model Content
[0006] The utility model provides a testing device for thermal deformation of granular cable materials, which solves the problem of inconvenience in cleaning and removing deformed materials after testing in the existing device, and improves testing efficiency and operating convenience.
[0007] The utility model provides a testing device for thermal deformation of granular cable materials, comprising: a test box suitable for thermal deformation testing of granular cable materials, wherein the test box is provided with a lifting extrusion plate for extruding and testing the deformation of granular cable materials; an electric hydraulic rod for regulating the lifting and lowering of the extrusion plate, wherein the electric hydraulic rod is fixed to the top of the test box, and the top end of the output rod of the electric hydraulic rod is fixedly connected to the extrusion plate; a flip-type assembly frame, wherein the assembly frame is arranged in the test box, and a detachable placement box for holding the granular cable materials to be tested is arranged on the assembly frame, and the placement box is arranged on the assembly frame; a first motor for driving the assembly frame to flip, wherein the first motor is fixedly installed in the test box, and a connecting plate is fixedly installed on the output shaft of the first motor, and the top end of the connecting plate is fixedly connected to the bottom of the assembly frame; a crushing mechanism for crushing the granular materials after the test, wherein the crushing mechanism is arranged in the test box.
[0008] As a further solution of the utility model, the crushing mechanism includes: a processing bucket arranged in the test box; a crushing roller rotatably installed in the processing bucket for crushing the tested granular material; a second motor fixed on one side of the test box for driving the crushing roller to rotate, and the output shaft of the second motor is fixedly connected to one end of the crushing roller.
[0009] As a further solution of the utility model, a limiting mechanism for limiting the placement box is provided on the assembly frame, and the limiting mechanism includes: a cylinder symmetrically fixedly installed on the assembly frame; a plug-in block fixed on the top end of the cylinder output rod; a groove block sleeved on the plug-in block, and the groove block is fixedly connected to the placement box.
[0010] As a further solution of the utility model, a material receiving box for receiving the crushed cable material is arranged in the test box, and a material discharge port is opened at the bottom of the processing bucket.
[0011] As a further solution of the utility model, a slide groove is provided on the assembly frame, a slide groove plate is arranged in the slide groove, and the top of the slide groove plate is fixedly connected to the bottom of the placement box.
[0012] As a further solution of the utility model, an operation port is provided on one side of the test box, an opening and closing box door is provided in the operation port, a transparent observation window and a hinge are provided on the box door, and the hinge is fixedly connected to the test box.
[0013] As a further solution of the utility model, a plurality of support columns are symmetrically fixedly installed on the bottom of the test box, and anti-slip pads are fixedly installed on the bottom ends of the plurality of support columns.
[0014] Compared with the related art, the testing device for thermal deformation of granular cable material provided by the utility model has the following beneficial effects:
[0015] The utility model provides a testing device for thermal deformation of granular cable materials:
[0016] 1. Through the precise regulation of the electric hydraulic rod, the lifting extrusion plate can realize stable and adjustable extrusion test of granular cable materials, ensuring the accuracy of the test results and improving the degree of automation of the test; the use of the flip assembly frame in conjunction with the first motor enables the tested cable materials to be easily flipped out of the placement box, avoiding the cumbersome disassembly and cleaning steps in the traditional way, greatly improving the test efficiency and convenience of operation, and the crushing mechanism;
[0017] 2. The tested cable material is crushed by the crushing roller in the processing bucket, which is convenient for subsequent cleaning and recycling, reducing resource waste, simplifying cleaning work and improving work efficiency. The cylinder-driven limit mechanism ensures the stability of the placement box during the test and prevents the cable material from moving or tilting during the test, thereby ensuring the accuracy of the test results. The material receiving box is used to collect the crushed cable material, and the discharge port ensures that the crushed cable material can be smoothly discharged from the processing bucket and into the material receiving box, realizing the orderly collection and cleaning of the cable material and keeping the test environment clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0019] Figure 1 A three-dimensional schematic diagram of a preferred embodiment of a testing device for thermal deformation of granular cable materials provided by the utility model;
[0020] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0021] Figure 3 for Figure 1 A schematic diagram of the enlarged structure of part A;
[0022] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of part B.
[0023] In the figure: 1. test box; 2. extrusion plate; 3. electric hydraulic rod; 4. assembly frame; 5. placement box; 6. first motor; 7. connecting plate; 8. processing bucket 8; 9. crushing roller; 10. second motor; 11. groove block; 12. cylinder; 13. plug-in block; 14. material receiving box; 15. box door; 16. hinge. DETAILED DESCRIPTION
[0024] Please refer to Figure 1-Figure 4 ,in, Figure 1 A three-dimensional schematic diagram of a preferred embodiment of a testing device for thermal deformation of granular cable materials provided by the utility model; Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model; Figure 3 for Figure 1 A schematic diagram of the enlarged structure of part A; Figure 4 for Figure 2 Schematic diagram of the enlarged structure of part B.
[0025] The testing device for thermal deformation of granular cable materials comprises: a test box 1 suitable for thermal deformation testing of granular cable materials, wherein the test box 1 is provided with a lifting extrusion plate 2 for extruding and testing the deformation of granular cable materials; an electric hydraulic rod 3 for regulating the lifting and lowering of the extrusion plate 2, wherein the electric hydraulic rod 3 is fixed to the top of the test box 1, and the top of the output rod of the electric hydraulic rod 3 is fixedly connected to the extrusion plate 2; a flip-type assembly frame 4, wherein the assembly frame 4 is arranged in the test box 1, and a detachable placement box 5 for holding the granular cable materials to be tested is arranged on the assembly frame 4; and a first motor 6 for driving the assembly frame 4 to flip, wherein the first motor 6 is fixedly mounted on the assembly frame 4. In the test box 1, a connecting plate 7 is fixedly installed on the output shaft of the first motor 6, and the top of the connecting plate 7 is fixedly connected to the bottom of the assembly frame 4; a crushing mechanism is used to crush the granular material after the test, and the crushing mechanism is arranged in the test box 1. Through the precise regulation of the electric hydraulic rod 3, the lifting extrusion plate 2 can realize stable and adjustable extrusion test of the granular cable material, ensuring the accuracy of the test results, and improving the degree of automation of the test; the flip assembly frame 4 is used in conjunction with the first motor 6, so that the tested cable material can be easily flipped out of the placement box 5, avoiding the cumbersome disassembly and cleaning steps in the traditional way, greatly improving the test efficiency and convenience of operation, and the crushing mechanism.
[0026] The crushing mechanism includes: a processing bucket 8 arranged in the test box 1; a crushing roller 9 rotatably installed in the processing bucket 8 for crushing the tested granular material; a second motor 10 fixed on one side of the test box 1 for driving the crushing roller 9 to rotate, and the output shaft of the second motor 10 is fixedly connected to one end of the crushing roller 9. The tested cable material is crushed by the crushing roller 9 in the processing bucket 8, which is convenient for subsequent cleaning and recycling, reduces resource waste, simplifies cleaning work, and improves work efficiency.
[0027] The assembly frame 4 is provided with a limiting mechanism for limiting the placement box 5, and the limiting mechanism includes: a cylinder 12 symmetrically fixedly mounted on the assembly frame 4; a plug-in block 13 fixed on the top end of the output rod of the cylinder 12; a groove block 11 sleeved on the plug-in block 13, and the groove block 11 is fixedly connected to the placement box 5. The limiting mechanism driven by the cylinder 12 ensures the stability of the placement box 5 during the test, prevents the cable material from moving or tilting during the test, thereby ensuring the accuracy of the test results.
[0028] The test box 1 is provided with a receiving box 14 for receiving the crushed cable material, and a discharge port is provided at the bottom of the processing bucket 8. The receiving box 14 is used to collect the crushed cable material, and the discharge port ensures that the crushed cable material can be smoothly discharged from the processing bucket 8 and enter the receiving box 14, thereby realizing the orderly collection and cleaning of the cable material and keeping the test environment clean.
[0029] The assembly frame 4 has a slide groove at the beginning, and a slide groove plate is arranged in the slide groove, and the top of the slide groove plate is fixedly connected to the bottom of the placement box 5.
[0030] An operation port is provided on one side of the test box 1 , and an openable door 15 is provided in the operation port. A transparent observation window and a hinge 16 are provided on the door 15 , and the hinge 16 is fixedly connected to the test box 1 .
[0031] A plurality of support columns are symmetrically fixedly installed on the bottom of the test box 1 , and anti-slip pads are fixedly installed on the bottom ends of the plurality of support columns.
[0032] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0033] The working principle of the testing device for thermal deformation of granular cable materials provided by the utility model is as follows:
[0034] This solution also provides an electric control cabinet, which is arranged on the equipment. When in use, each electric device can be started and operated through the electric control cabinet. The power connection method of each electric device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here (the deformation sensor in the placement box 5 is used to monitor the deformation of the granular cable material during the thermal deformation process in real time. The deformation sensor can be a non-contact laser displacement sensor or a contact pressure sensor, etc., which can accurately measure the deformation data of the cable material and transmit the data to the control and data processing module for recording and analysis. By monitoring the thermal deformation module, the thermal deformation performance parameters of the granular cable material under different temperature conditions can be obtained, providing reliable data support for cable manufacturing);
[0035] When in use, first, the operator opens the retractable box door 15 through the operating port, and puts the granular cable material to be tested into the detachable placement box 5. The design of the placement box 5 makes the placement and removal of the cable material simple and quick. At the same time, the setting of the slide and the slide plate ensures the stable movement of the placement box 5 on the assembly frame 4; then, the box door 15 is closed, the test device is started, and the electric hydraulic rod 3 drives the lifting extrusion plate 2 to descend, and the granular cable material in the placement box 5 is subjected to an extrusion test; a displacement sensor is provided on the extrusion plate 2 for real-time monitoring of the lifting position of the extrusion plate 2 to ensure precise control during the extrusion process, and the displacement data is fed back to the control and data processing module for subsequent data analysis and processing. Adjusting the stroke of the electric hydraulic rod 3 can achieve precise control of the extrusion force, so as to accurately evaluate the thermal deformation performance of the cable material; after the test is completed, the electric hydraulic rod 3 drives the extrusion plate 2 to rise and return to the initial position; at this time, the first motor 6 is started, and the assembly frame 4 is driven to flip through the connecting plate 7. Since the placement box 5 is connected to the assembly frame 4 through the slide and the slide plate, the placement box 5 and the tested cable material inside can be stably flipped with the assembly frame 4 during the flipping process. When the assembly frame 4 flips to a suitable angle, the cable material in the placement box 5 falls into the processing bucket 8, and the operator can put it into the crushing mechanism; the second motor 10 drives the crushing roller 9 to rotate in the processing bucket 8 to crush the tested cable material. The crushed cable material falls into the receiving box 14 through the discharge port at the bottom of the processing bucket 8, which is convenient for subsequent cleaning and recycling; during the entire test process, the operator can observe the situation in the test box 1 through the transparent observation window, and understand the test progress and the deformation of the cable material in real time. The sealing design of the test box 1 effectively prevents heat loss and ensures the accuracy and stability of the test.
[0036] The thermal deformation testing device for granular cable materials provided by the utility model can accurately test the thermal deformation performance of granular cable materials, and can quickly and conveniently clean and remove deformed cable materials after the test, thus solving the cleaning and removal problems of existing devices and improving test efficiency and operational convenience.
[0037] Compared with the related art, the testing device for thermal deformation of granular cable material provided by the utility model has the following beneficial effects:
[0038] The utility model provides a testing device for thermal deformation of granular cable materials. Through the precise regulation of the electric hydraulic rod 3, the lifting extrusion plate 2 can realize stable and adjustable extrusion test of granular cable materials, ensure the accuracy of the test results, and improve the automation degree of the test at the same time; the use of the flip assembly frame 4 and the first motor 6 makes it possible to easily flip and take out the tested cable material from the placement box 5, avoiding the cumbersome disassembly and cleaning steps in the traditional way, greatly improving the test efficiency and the convenience of operation; the crushing mechanism crushes the tested cable material through the crushing roller 9 in the processing bucket 8, which is convenient for subsequent cleaning and recycling, reduces resource waste, simplifies the cleaning work, and improves work efficiency; the limiting mechanism driven by the cylinder 12 ensures the stability of the placement box 5 during the test, prevents the cable material from moving or tilting during the test, thereby ensuring the accuracy of the test results; the material receiving box 14 is used to collect the crushed cable material, and the discharge port ensures that the crushed cable material can be smoothly discharged from the processing bucket 8 and enter the material receiving box 14, realizing the orderly collection and cleaning of the cable material and keeping the test environment clean.
[0039] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0040] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0041] Although the embodiments of the present invention have been shown and described, it is understandable to those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. A testing device for thermal deformation of granular cable materials, characterized in that: include: A test box suitable for thermal deformation testing of granular cable materials, wherein the test box is provided with a lifting extrusion plate for extruding and testing the deformation of granular cable materials; An electric hydraulic rod for regulating the lifting and lowering of the extrusion plate, wherein the electric hydraulic rod is fixed to the top of the test box, and the top end of the output rod of the electric hydraulic rod is fixedly connected to the extrusion plate; A flip-type assembly rack, the assembly rack is arranged in the test box, the assembly rack is provided with a detachable placement box for containing the particle cable material to be tested, and the placement box is arranged on the assembly rack; A first motor for driving the assembly rack to flip, the first motor being fixedly mounted in the test box, a connecting plate being fixedly mounted on an output shaft of the first motor, and a top end of the connecting plate being fixedly connected to a bottom end of the assembly rack; A crushing mechanism is used for crushing the granular material after the test, and the crushing mechanism is arranged in the test box.
2. The testing device for thermal deformation of granular cable material according to claim 1, characterized in that: The crushing mechanism comprises: a processing hopper disposed in the test box; A crushing roller rotatably installed in the processing bucket for crushing the tested granular material; A second motor is fixed on one side of the test box and is used to drive the crushing roller to rotate. The output shaft of the second motor is fixedly connected to one end of the crushing roller.
3. The testing device for thermal deformation of granular cable material according to claim 1, characterized in that: The assembly frame is provided with a limiting mechanism for limiting the placement box, and the limiting mechanism includes: A cylinder symmetrically fixedly mounted on the assembly frame; A plug-in block fixed on the top end of the cylinder output rod; A groove block is sleeved on the plug-in block, and the groove block is fixedly connected to the placement box.
4. The testing device for thermal deformation of granular cable material according to claim 2, characterized in that: The test box is provided with a material receiving box for receiving the crushed cable material, and a material discharge port is provided at the bottom of the processing bucket.
5. The testing device for thermal deformation of granular cable material according to claim 1, characterized in that: A slide groove is provided on the assembly frame, a slide groove plate is arranged in the slide groove, and the top of the slide groove plate is fixedly connected to the bottom of the placement box.
6. The testing device for thermal deformation of granular cable material according to claim 1, characterized in that: An operation port is arranged on one side of the test box, an opening and closing box door is arranged in the operation port, a transparent observation window and a hinge are arranged on the box door, and the hinge is fixedly connected to the test box.
7. The testing device for thermal deformation of granular cable material according to claim 1, characterized in that: A plurality of support columns are symmetrically fixedly installed on the bottom of the test box, and anti-slip pads are fixedly installed on the bottom ends of the plurality of support columns.
Citation Information
Patent Citations
Testing device for thermal deformation of particle cable material
CN219996736U