Wear-resistant wire

By setting up multi-layer structures and bumps outside the wire conductor, the problem of the short service life of existing wear-resistant wires under the influence of the external environment is solved, and higher wear-resistant, insulation, waterproof and fire-resistant performance are achieved, and the wires are extended service life.

CN222440228UActive Publication Date: 2025-02-07HUBEI PACIFIC CABLE IND CO LTD
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Patent Information

Application Number
CN202323506155.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-02-07
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The existing wear-resistant wires have a short service life under the influence of the external environment and lack effective protection mechanisms.

Method used

A wear-resistant electric wire is designed, and a multi-layer structure is provided on the outside of the conductor, including a first insulating layer, a first wear-resistant layer, a shielding layer, a waterproof layer, a flame retardant layer, a second insulating layer and a second wear-resistant layer , and a bump is provided in the wear-resistant layer to reduce the contact area with the outside world.

Benefits of technology

This design significantly improves the wear resistance, insulation, waterproof and fireproof performance of the wire, and extends the service life of the wire.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222440228U_ABST
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Abstract

The utility model relates to the technical field of wires and cables, in particular to a wear-resistant wire, which comprises a conductor, a first insulating layer is fixedly arranged on the outer surface of the conductor, and a first wear-resistant layer is fixedly arranged on the outer surface of the first insulating layer. According to the utility model, the first insulating layer is installed to enable the wire to have an insulating property, the first wear-resistant layer is installed to isolate the shielding layer from the first insulating layer during use, damage caused by mutual friction between the shielding layer and the first insulating layer is prevented, and the wire has a wear-resistant property; the electric wire is provided with the first insulating layer and the second wear-resistant layer, so that the electric wire can reflect electromagnetic waves, the electric wire is provided with the waterproof layer, so that the electric wire has waterproof performance, the electric wire is provided with the flame-retardant layer, so that the electric wire has fireproof performance, the electric wire is provided with the second insulating layer, so that the insulating performance of the electric wire is enhanced, and the electric wire is provided with the second wear-resistant layer, so that the outer ring of the electric wire is protected, and the service life of the electric wire is prolonged. And the wear resistance of the whole wire is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wires and cables, in particular to a wear-resistant electric wire. Background Art

[0002] Wires refer to conductors that transmit electrical energy, which are divided into bare wires, electromagnetic wires and insulated wires. Bare wires have no insulation layer, including copper and aluminum flat wires, overhead stranded wires and various profiles. They are mainly used for outdoor overhead and indoor busbars and switch boxes. Electromagnetic wires are insulated wires that generate magnetic fields or induce currents in magnetic fields after being energized. They are mainly used for motor and transformer windings and other related electromagnetic equipment. The conductor is mainly copper wire, which should have a thin insulation layer and good electrical and mechanical properties, as well as heat resistance, moisture resistance, solvent resistance, etc. Different insulation materials can be used to obtain different characteristics.

[0003] Disclosed in the Chinese utility model patent application disclosure CN206163184U is a wear-resistant electric wire, which is equipped with a first wear-resistant layer to isolate the shielding layer and the first insulating layer when in use, thereby preventing the shielding layer and the first insulating layer from rubbing against each other and causing damage, and making the electric wire wear-resistant. A second wear-resistant layer is installed to protect the outer ring of the electric wire and improve the wear resistance of the overall electric wire. However, in the prior art of this device, the electric wire is exposed to the outside and has no protective mechanism, which makes it easy for the overall electric wire to be affected by the external environment, seriously affecting the service life of the electric wire. Utility Model Content

[0004] The purpose of the utility model is to provide a wear-resistant electric wire to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A wear-resistant electric wire comprises a conductor, wherein a first insulating layer is fixedly provided on the outer surface of the conductor, a first wear-resistant layer is fixedly provided on the outer surface of the first insulating layer, a shielding layer is fixedly provided on the outer surface of the first wear-resistant layer, a waterproof layer is fixedly provided on the outer surface of the shielding layer, a flame-retardant layer is fixedly provided on the outer surface of the waterproof layer, a second insulating layer is fixedly provided on the outer surface of the flame-retardant layer, and a second wear-resistant layer is fixedly provided on the outer surface of the second insulating layer.

[0007] Preferably, a plurality of first protrusions are fixedly disposed on the inner surface of the first wear-resistant layer, and a plurality of second protrusions are fixedly disposed on the inner surface of the second wear-resistant layer.

[0008] Preferably, the first insulating layer and the second insulating layer are made of rubber material, and the first wear-resistant layer and the second wear-resistant layer are made of nickel-based alloy material.

[0009] Preferably, the shielding layer is made of aluminum foil, and the outside of the shielding layer is fixedly connected to the inside of the waterproof layer.

[0010] Preferably, the waterproof layer is made of polyurethane material, and the outside of the waterproof layer is fixedly connected to the inside of the flame retardant layer.

[0011] Preferably, the flame retardant layer is made of polypropylene, and the outside of the flame retardant layer is fixedly connected to the inside of the second insulating layer.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. This kind of wear-resistant electric wire has the function of insulating the electric wire by installing a first insulating layer, is installed with a first wear-resistant layer, isolates the shielding layer and the first insulating layer when in use, prevents the shielding layer and the first insulating layer from rubbing against each other and causing damage, and makes the electric wire have the function of wear resistance, is installed with a shielding layer, plays a role in reflecting electromagnetic waves, is installed with a waterproof layer, plays a role in waterproofing the electric wire, is installed with a flame-retardant layer, plays a role in fireproofing the electric wire, is installed with a second insulating layer, plays a role in enhancing the insulation performance of the electric wire, is installed with a second wear-resistant layer, plays a role in protecting the outer ring of the electric wire and improving the overall wear resistance of the electric wire.

[0014] 2. This kind of wear-resistant electric wire is equipped with a first protrusion and a second protrusion, which reduces the contact area between the electric wire and the outside world during use, thereby enhancing the service life of the wear-resistant layer. It adopts rubber material, which makes the first insulating layer and the second insulating layer have insulating properties. It adopts nickel-based alloy material, which makes the wear-resistant layer have wear-resistant properties. It adopts aluminum foil material, which makes the shielding layer have shielding properties. It adopts polyurethane material, which makes the waterproof layer have waterproof properties. It is installed with polypropylene material, which makes the flame retardant layer have fireproof properties. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a front view schematic diagram of the utility model;

[0017] Figure 3 For the utility model Figure 1 A magnified schematic diagram;

[0018] Figure 4 For the utility model Figure 1 Enlarged schematic diagram at point B.

[0019] In the figure: 1, conductor; 2, first insulating layer; 3, first wear-resistant layer; 4, shielding layer; 5, waterproof layer; 6, flame retardant layer; 7, second insulating layer; 8, second wear-resistant layer; 9, first bump; 10, second bump. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 As shown, the utility model provides a technical solution: a wear-resistant electric wire, comprising a conductor 1, a first insulating layer 2 is fixedly arranged on the outer surface of the conductor 1, a first wear-resistant layer 3 is fixedly arranged on the outer surface of the first insulating layer 2, a shielding layer 4 is fixedly arranged on the outer surface of the first wear-resistant layer 3, and a waterproof layer 5 is fixedly arranged on the outer surface of the shielding layer 4;

[0022] In this embodiment, a first insulating layer 2 is installed to make the wire have insulation performance, a first wear-resistant layer 3 is installed to isolate the shielding layer 4 and the first insulating layer 2 when in use, to prevent the shielding layer 4 and the first insulating layer 2 from rubbing against each other and causing damage, and to make the wire have wear resistance, a shielding layer 4 is installed to make the wire reflect electromagnetic waves, and a waterproof layer 5 is installed to make the wire waterproof;

[0023] like Figure 2 As shown, a flame retardant layer 6 is fixedly disposed on the outer surface of the waterproof layer 5, a second insulating layer 7 is fixedly disposed on the outer surface of the flame retardant layer 6, and a second wear-resistant layer 8 is fixedly disposed on the outer surface of the second insulating layer 7;

[0024] In this embodiment, a flame retardant layer 6 is installed to make the wire fireproof, a second insulating layer 7 is installed to enhance the insulation performance of the wire, and a second wear-resistant layer 8 is installed to protect the outer ring of the wire and improve the overall wear resistance of the wire.

[0025] like Figure 3 and Figure 4 As shown, a plurality of first protrusions 9 are fixedly arranged on the inner surface of the first wear-resistant layer 3, a plurality of second protrusions 10 are fixedly arranged on the inner surface of the second wear-resistant layer 8, the first insulating layer 2 and the second insulating layer 7 are made of rubber material, and the first wear-resistant layer 3 and the second wear-resistant layer 8 are made of nickel-based alloy material;

[0026] In this embodiment, a first protrusion 9 and a second protrusion 10 are installed, which reduces the contact area between the wire and the outside world during use, thereby enhancing the service life of the wear-resistant layer. The rubber material is used to make the first insulating layer 2 and the second insulating layer 7 have insulation properties, and the nickel-based alloy material is used to make the wear-resistant layer have wear resistance.

[0027] like Figure 1-4 As shown, the shielding layer 4 is made of aluminum foil, the waterproof layer 5 is made of polyurethane, and the flame retardant layer 6 is made of polypropylene;

[0028] In this embodiment, aluminum foil is used to make the shielding layer 4 have shielding properties, polyurethane is used to make the waterproof layer 5 have waterproof properties, and polypropylene is installed to make the flame retardant layer 6 have fireproof properties.

[0029] Working principle: The first insulating layer 2 is installed to make the wire have insulation performance. The first wear-resistant layer 3 is installed to isolate the shielding layer 4 and the first insulating layer 2 during use, which prevents the shielding layer 4 and the first insulating layer 2 from rubbing against each other and causing damage, and makes the wire wear-resistant. The shielding layer 4 is installed to make the wire reflect electromagnetic waves. The waterproof layer 5 is installed to make the wire waterproof. The flame-retardant layer 6 is installed to make the wire fire-resistant. The second insulating layer 7 is installed to enhance the insulation performance of the wire. The second wear-resistant layer 8 is installed to play a role. In order to protect the outer ring of the wire and improve the wear resistance of the overall wire, the first protrusion 9 and the second protrusion 10 are installed to reduce the contact area between the wire and the outside world during use, thereby enhancing the service life of the wear-resistant layer. The rubber material is used to make the first insulating layer 2 and the second insulating layer 7 have insulating properties. The nickel-based alloy material is used to make the wear-resistant layer have wear resistance. The aluminum foil material is used to make the shielding layer 4 have shielding properties. The polyurethane material is used to make the waterproof layer 5 have waterproof properties. The polypropylene material is installed to make the flame retardant layer 6 have fire resistance.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A wear-resistant electric wire, characterized in that: The invention comprises a conductor (1), wherein a first insulating layer (2) is fixedly provided on the outer surface of the conductor (1), a first wear-resistant layer (3) is fixedly provided on the outer surface of the first insulating layer (2), a shielding layer (4) is fixedly provided on the outer surface of the first wear-resistant layer (3), a waterproof layer (5) is fixedly provided on the outer surface of the shielding layer (4), a flame-retardant layer (6) is fixedly provided on the outer surface of the waterproof layer (5), a second insulating layer (7) is fixedly provided on the outer surface of the flame-retardant layer (6), and a second wear-resistant layer (8) is fixedly provided on the outer surface of the second insulating layer (7).

2. The wear-resistant electric wire according to claim 1, characterized in that: A plurality of first protrusions (9) are fixedly arranged on the inner surface of the first wear-resistant layer (3), and a plurality of second protrusions (10) are fixedly arranged on the inner surface of the second wear-resistant layer (8).

3. The wear-resistant electric wire according to claim 1, characterized in that: The first insulating layer (2) and the second insulating layer (7) are made of rubber material, and the first wear-resistant layer (3) and the second wear-resistant layer (8) are made of nickel-based alloy material.

4. The wear-resistant electric wire according to claim 1, characterized in that: The shielding layer (4) is made of aluminum foil, and the outside of the shielding layer (4) is fixedly connected to the inside of the waterproof layer (5).

5. The wear-resistant electric wire according to claim 1, characterized in that: The waterproof layer (5) is made of polyurethane material, and the exterior of the waterproof layer (5) is fixedly connected to the interior of the flame retardant layer (6).

6. The wear-resistant electric wire according to claim 1, characterized in that: The flame retardant layer (6) is made of polypropylene, and the outside of the flame retardant layer (6) is fixedly connected to the inside of the second insulating layer (7).

Citation Information

Patent Citations

  • Electric wire

    CN206163184U