Automatic pin winding device for inductor
By designing an automatic foot binding device in inductor production, and using XYZ axis and buffer column to realize automatic foot binding of inductors, the problem of inefficient manual operation is solved and the automation requirements and efficiency of production is improved.
Patent Information
- Application Number
- CN202420182755.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-24
AI Technical Summary
In the inductor production process, the foot-binding process of inductor mainly relies on manual operation, is inefficient and cannot meet the automation and capacity requirements of production.
An inductor automatic foot binding device is designed to add XYZ axis and buffer columns, adjust the driving motor position by moving the XYZ axis, fix the foot binding mechanism position by using the buffer column, and adjust the wire clamp position and angle through the driving motor and the driving cylinder. , complete the automatic foot-winding action of the inductor.
The automatic foot binding of inductors is realized, the automation demand and production efficiency of inductor production are improved, and the problem of inefficient manual operation is solved.
Smart Images
Figure CN222440354U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of inductive product processing, and in particular relates to an inductive automatic foot binding device. Background Art
[0002] The statements in this section merely provide background technical information related to the present invention and do not necessarily constitute prior art.
[0003] With the development of society and the popularization of electronic devices, the demand for electrical components has increased dramatically. Inductors include an iron core and a copper wire twisted around the iron core, wherein the two ends of the copper wire are respectively wound around the two pins of the inductor. In order to ensure that the pins and the copper wire in the inductor are not broken, the two ends of the copper wire need to be respectively wound and fixed with the pins of the inductor during the production process of the inductor.
[0004] According to the inventors, in the inductor production process, the inductor foot-binding process is mostly manual operation, which is inefficient and cannot meet the production automation and production capacity requirements. Utility Model Content
[0005] In order to solve the above problems, the utility model proposes an automatic inductor foot-binding device, which adds an XYZ axis and a buffer column, adjusts the position of the drive motor by moving the XYZ axis, fixes the position of the foot-binding mechanism by the added buffer column, automatically adjusts the position and angle of the wire clamp, realizes the automatic foot-binding action of the inductor, and improves the automation demand and production efficiency of the inductor production.
[0006] According to some embodiments, the solution of the utility model provides an inductive automatic foot binding device, which adopts the following technical solution:
[0007] An inductive automatic foot-binding device comprises a machine base and a transmission mechanism and a foot-binding mechanism arranged on the machine base; wherein the transmission mechanism is provided with a buffer column for fixing the position of the foot-binding mechanism; the foot-binding mechanism is moved and arranged on the machine base by a lifting cylinder, and when the inductance is transmitted to the foot-binding position under the action of the transmission mechanism, the lifting cylinder drives the foot-binding mechanism to rise until it hits the buffer column; the foot-binding mechanism also comprises a driving cylinder, a driving motor connected to the driving cylinder, a pushing block fixed to one side of the driving cylinder, a wedge block arranged on one side of the pushing block, and a wire clamp structure arranged around the wedge block; the driving cylinder drives the pushing block to realize the opening and closing of the wire clamp in the wire clamp structure, and the driving motor rotates to realize the rotation of the wire clamp, thereby completing the inductive foot binding.
[0008] As a further technical definition, the wire clamp structure also includes a wire clamp rotating shaft for fixing the wire clamp and a wire clamp push block arranged between the wire clamp rotating shafts; the spacing between the wire clamps close to the wire clamp rotating shaft side matches the wire clamp push block.
[0009] Furthermore, the wire clamp and the wire clamp rotating shaft are rotationally connected.
[0010] As a further technical definition, a connecting rod is provided at one end of the lifting cylinder close to the wire clamp structure, and the end of the connecting rod is in a conical structure.
[0011] As a further technical limitation, the foot-binding mechanism further includes an XYZ axis, which is respectively connected to the driving motor and the lifting cylinder to achieve horizontal and vertical position movement of the foot-binding mechanism.
[0012] As a further technical limitation, a clamping plate, a clamping cylinder and a shift cylinder are distributedly arranged on the machine base in the transmission direction of the conveying mechanism away from the foot binding mechanism side.
[0013] Furthermore, the buffer column is arranged on the card plate.
[0014] Furthermore, the base is provided with a positioning hole matching the buffer column.
[0015] As a further technical limitation, a support plate and a wire rod are fixedly provided on the machine base near one side of the foot binding mechanism, and the foot binding mechanism can move in the vertical direction along the wire rod.
[0016] As a further technical limitation, the transmission mechanism adopts a conveyor belt structure, and the conveyor belt structure includes at least two transmission wheels, a transmission motor, and a conveyor belt connecting the transmission wheels and the transmission motor.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model adds an XYZ axis and a buffer column, adjusts the position of the driving motor by moving the XYZ axis, fixes the position of the foot-binding mechanism by the added buffer column, and adjusts the wire clamp position and wire clamp angle under the action of the driving motor and the driving cylinder, realizes the automatic foot-binding action of the inductor, and improves the automation demand and production efficiency of the inductor production. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0020] Figure 1 It is a structural schematic diagram of an inductive automatic foot binding device in an embodiment of the utility model;
[0021] Figure 2 This is another structural schematic diagram of the inductive automatic foot binding device in the embodiment of the utility model;
[0022] Figure 3 It is a structural schematic diagram of a foot binding mechanism in an embodiment of the utility model;
[0023] Figure 4 A schematic diagram of the structure of the wire clamp structure in the embodiment of the utility model;
[0024] Among them, 1. base; 101. clamping plate; 102. clamping cylinder; 103. gear cylinder; 104. positioning hole; 105. supporting plate; 106 wire column; 2. transmission mechanism; 201. buffer column; 202. conveyor belt structure; 20201. first transmission wheel; 20202. second transmission wheel; 20203. transmission motor; 20204. transmission belt; 3. foot binding mechanism; 301. lifting cylinder; 302; driving cylinder, 303, driving motor; 304, push block; 305, wedge block; 306, wire clamp structure; 307, wire clamp rotating shaft; 308, wire clamp push block; 309, connecting rod; 310, XYZ axis; 311, wire clamp. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0026] It should be noted that the following detailed descriptions are all exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0028] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and should not be understood as limitations on the present invention.
[0029] In the present utility model, terms such as "fixed connection", "connected", "connection", etc. should be understood in a broad sense, indicating that it can be fixedly connected, integrally connected or detachably connected; it can be directly connected or indirectly connected through an intermediate medium. For relevant scientific research or technical personnel in this field, the specific meanings of the above terms in the present utility model can be determined according to specific circumstances, and they cannot be understood as limitations on the present utility model.
[0030] Example
[0031] This embodiment introduces an inductive automatic foot binding device.
[0032] like Figure 1 The inductive automatic foot-binding device shown comprises a machine base 1 and a transmission mechanism 2 and a foot-binding mechanism 3 arranged on the machine base 1.
[0033] Specifically, Figure 2 As shown, the conveying mechanism 2 adopts a conveyor belt structure 202, wherein the conveyor belt structure at least includes a first transmission wheel 20201, a second transmission wheel 20202, a transmission motor 20203 and a conveyor belt 20204 connecting the first transmission wheel 20201, the second transmission wheel 20202 and the transmission motor 20203; in addition, a buffer column 201 for fixing the position of the foot binding mechanism 3 is also provided on the conveying mechanism 2.
[0034] like Figure 3 As shown, the foot-binding mechanism 3 is moved on the base 1 by the lifting cylinder 301 to realize the vertical position movement of the foot-binding mechanism 3; when the inductance is transmitted to the foot-binding position under the action of the transmission mechanism 2, the lifting cylinder 301 drives the foot-binding mechanism 3 to rise until it hits the buffer column 201; the foot-binding mechanism 3 also includes a driving cylinder 302, a driving motor 303 connected to the driving cylinder 302, a pushing block 304 fixed on one side of the driving cylinder 302, a wedge block 305 arranged on one side of the pushing block 304, and a wire clamp structure 306 arranged around the wedge block 305.
[0035] like Figure 4As shown, the wire clamp structure 306 includes a wire clamp 311, a wire clamp shaft 307 for fixing the wire clamp 311, and a wire clamp push block 308 arranged between the wire clamp shafts 307; the spacing between the wire clamps 311 close to the wire clamp shafts 307 matches the wire clamp push blocks 308; the driving cylinder 302 drives the push block 304 to realize the opening and closing of the wire clamp 311 in the wire clamp structure 306, and the driving motor 303 rotates to realize the rotation of the wire clamp 311, thereby completing the inductive foot wrapping; a connecting rod 309 is arranged at one end of the lifting cylinder 301 close to the wire clamp structure 306, and the end of the connecting rod 309 is a conical structure.
[0036] During the foot binding process, the inductor is set below the wire clamp 311, and the foot binding mechanism 3 is moved under the action of the lifting cylinder 301. The wire clamp 311 is driven to rotate and open and close under the action of the driving cylinder 302 and the driving motor 303 to complete the winding of the inductor.
[0037] In this embodiment, the foot-binding mechanism 3 realizes position movement in the horizontal direction and the vertical direction under the action of the XYZ axis 310, wherein the XYZ axis 310 is connected to the driving motor 302 and the lifting cylinder 301 respectively.
[0038] In this embodiment, the wire clamp 311 is connected to the wire clamp shaft 307 by rotation.
[0039] like Figure 2 As shown, a clamping plate 101, a clamping cylinder 102 (not marked in the figure), a gear cylinder 103 (not marked in the figure), a positioning hole 104, a supporting plate 105 and a wire post 106 are provided on the machine base 1; wherein, the clamping plate 101, the clamping cylinder 102 and the gear cylinder 103 are sequentially arranged on the machine base 1 in the transmission direction of the conveying mechanism 2 away from the side of the foot binding mechanism 3; a buffer post 201 matching the positioning hole 104 is provided on the clamping plate 101, and the supporting plate 105 and the wire post 106 are respectively arranged on the machine base 1 close to the side of the foot binding mechanism 3; the foot binding mechanism 3 realizes position movement in the vertical direction along the wire post 106.
[0040] It should be noted that the positioning cylinder 102 and the shift cylinder 103 are respectively arranged on the base 1 on the same side as the clamping plate 101 .
[0041] It should be noted that a recovery box for collecting the cleaned residual thread is provided between the foot-binding mechanism and the conveying mechanism, and a brush for cleaning the residual thread is provided on the top of the recovery box.
[0042] This embodiment adds an XYZ axis and a buffer column, and the position of the driving motor is adjusted by moving the XYZ axis. The position of the foot binding mechanism is fixed by the added buffer column. The wire clamp position and wire clamp angle are adjusted under the action of the driving motor and the driving cylinder, thereby realizing the automatic foot binding action of the inductor, and improving the automation requirements and production efficiency of the inductor production.
[0043] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
[0044] Although the above describes the specific implementation methods of the utility model in combination with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.
Claims
1. An inductive automatic foot binding device, characterized in that: It includes a machine base and a transmission mechanism and a foot-binding mechanism arranged on the machine base; wherein the transmission mechanism is provided with a buffer column for fixing the position of the foot-binding mechanism; the foot-binding mechanism is moved and arranged on the machine base by a lifting cylinder, and when the inductance is transmitted to the foot-binding position under the action of the transmission mechanism, the lifting cylinder drives the foot-binding mechanism to rise until it hits the buffer column; the foot-binding mechanism also includes a driving cylinder, a driving motor connected to the driving cylinder, a pushing block fixed on one side of the driving cylinder, a wedge block arranged on one side of the pushing block, and a wire clamp structure arranged around the wedge block; the driving cylinder drives the pushing block to realize the opening and closing of the wire clamp in the wire clamp structure, and the driving motor rotates to realize the rotation of the wire clamp, thereby completing the inductive foot binding.
2. An inductive automatic foot binding device as claimed in claim 1, characterized in that: The wire clamp structure also includes a wire clamp rotating shaft for fixing the wire clamp and a wire clamp pushing block arranged between the wire clamp rotating shafts; the spacing between the wire clamps close to the wire clamp rotating shaft side matches the wire clamp pushing block.
3. An inductive automatic foot binding device as claimed in claim 2, characterized in that: The wire clamp and the wire clamp rotating shaft are rotatably connected.
4. An inductive automatic foot binding device as claimed in claim 1, characterized in that: A connecting rod is arranged at one end of the lifting cylinder close to the wire clamp structure, and the end of the connecting rod is in a conical structure.
5. An inductive automatic foot binding device as claimed in claim 1, characterized in that: The foot-binding mechanism also includes an XYZ axis, which is respectively connected to the driving motor and the lifting cylinder to achieve horizontal and vertical position movement of the foot-binding mechanism.
6. An inductive automatic foot binding device as claimed in claim 1, characterized in that: A clamping plate, a clamping cylinder and a shift cylinder are distributedly arranged on a machine base in the transmission direction of the conveying mechanism away from the foot binding mechanism side.
7. An inductive automatic foot binding device as claimed in claim 6, characterized in that: The buffer column is arranged on the card plate.
8. An inductive automatic foot binding device as claimed in claim 7, characterized in that: The machine base is provided with a positioning hole matching the buffer column.
9. An inductive automatic foot binding device as claimed in claim 1, characterized in that: A supporting plate and a conductor post are fixedly arranged on a machine base close to one side of the foot-binding mechanism, and the foot-binding mechanism can move in a vertical direction along the conductor post.
10. An inductive automatic foot binding device as claimed in claim 1, characterized in that: The conveying mechanism adopts a conveyor belt structure, and the conveyor belt structure includes at least two transmission wheels, a transmission motor, and a conveyor belt connecting the transmission wheels and the transmission motor.