Sheet anti-oxidation high-temperature heating device
By designing a sheet anti-oxidation high-temperature heating device including automatic feeding assembly, heating chamber and protective gas supply assembly in the surface quality inspection of roll-to-roll electroplating products, the problem of oxidation of sheets during high temperature heating is solved, and the problem of oxidation of sheets during high temperature heating is improved The detection efficiency and reduce the possibility of misjudgment.
Patent Information
- Application Number
- CN202421159649.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-25
AI Technical Summary
In the surface quality inspection of roll-to-roll electroplating products, the sheet is easily oxidized when heated at high temperature, which affects the judgment results and easily leads to misjudgment.
A sheet anti-oxidation high-temperature heating device is designed, including an automatic feeding assembly, a heating chamber and a protective gas supply assembly. There are inlet and outlets in the heating chamber, and the automatic feeding assembly is used to send the sheet into the heating chamber, and the protective gas supply assembly blows the protective gas into the heating chamber to form a protective atmosphere and prevent the sheet from oxidizing.
By forming a protective atmosphere in the heating chamber, the sheet is effectively prevented from oxidizing when heated at high temperatures, reducing the impact on the judgment result, and not easily causing misjudgment. In addition, due to the existence of the protective atmosphere, the heating temperature can be appropriately increased, the heating time can be reduced, and the detection efficiency can be improved.
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Figure CN222441884U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of quality inspection equipment, and in particular to a high-temperature heating device for preventing oxidation of sheets. Background Art
[0002] One of the requirements in the surface quality inspection of roll-to-roll electroplated products is to check whether there is copper accumulation on the silver-plated surface. The specific inspection process is to heat a section of the electroplated product to a high temperature (generally above 460°) for pretreatment, keep it warm for a period of time (generally several minutes), then take it out and cool it down, and then observe whether there is copper accumulation on the silver layer of the electroplated product to judge whether it is qualified or not. Due to the high heating temperature, the sheet is directly in contact with the air, and the surface is easily oxidized, which affects the judgment result and is easy to cause misjudgment. Utility Model Content
[0003] In order to solve the technical problem in the prior art that heating a sheet material easily leads to oxidation of the sheet material surface, thus affecting the determination result, the utility model provides a high-temperature heating device for preventing oxidation of the sheet material.
[0004] The technical solution provided in the present application is as follows: A high-temperature heating device for preventing oxidation of sheets, comprising an automatic feeding component, a heating chamber and a protective gas supply component, wherein the heating chamber is used to heat the sheets, and at least one end is provided with an inlet and outlet, the automatic feeding component is used to feed the sheets into the heating chamber from the inlet and outlet, and take them out of the heating chamber after heating is completed, and the protective gas supply component is used to blow protective gas into the heating chamber to form a protective atmosphere to prevent the sheets from oxidizing during high-temperature heating.
[0005] By adopting the above technical solution, the present application heats the sheet to a high temperature in the heating chamber. In order to avoid oxidation of the sheet surface, a protective gas is provided to the heating chamber during the entire heating process to form a protective atmosphere to prevent the sheet from being heated and oxidized at a high temperature, thereby reducing the impact on the judgment result and not easily causing misjudgment. In addition, due to the presence of the protective atmosphere, the heating temperature can be appropriately increased, which can reduce a certain heating time, and the surface oxidation situation will not be significantly aggravated, which can improve the detection efficiency to a certain extent.
[0006] Preferably, the heating chamber includes a heat-conducting plate bottom plate, a sealing cover plate, a sealing strip, a heating element and a heating element fixing plate. The bottom surface of the heat-conducting plate bottom plate is provided with a groove for accommodating the heating element. The heating element fixing plate is used to cover and fix the heating element. The sealing strip is arranged between the heat-conducting plate bottom plate and the sealing cover plate. The heat-conducting plate bottom plate and / or the sealing cover plate are also provided with an air inlet, and the air inlet is connected to the protective gas supply assembly.
[0007] Preferably, a blowing rod is further provided inside the heating chamber, the blowing rod is connected to the air inlet, and one or more rows of blowing holes are provided on the blowing rod.
[0008] Preferably, the automatic feeding assembly includes a first support plate, a second support plate, a motor, a feeding roller, a sheeting rubber wheel and a sheeting cylinder. The feeding roller is rotatably arranged between the first support plate and the second support plate. The motor is arranged on the first support plate and connected to the feeding roller through a coupling to drive the feeding roller to rotate. The sheeting rubber wheel is arranged on the cylinder shaft of the sheeting cylinder. The sheeting cylinder is arranged on the second support plate to drive the sheeting rubber wheel to rise and fall so as to press the sheet between the feeding roller and the sheeting rubber wheel.
[0009] Preferably, the protective gas supply assembly includes a placement rack, a combination box, a flow meter, a regulating valve and a junction block. The combination box is arranged on the placement rack, the flow meter is arranged in the combination box through a fixed plate, the junction block is arranged on the inner wall of the combination box, and the regulating valve is arranged on the outer wall of the combination box. The external gas source is connected to the junction block, the regulating valve and the flow meter in sequence, and finally connected to the heating chamber.
[0010] Preferably, the sheet material anti-oxidation high-temperature heating device also includes a sheet material limiting assembly, which is used to limit the left and right feeding positions of the sheet material. The sheet material limiting assembly includes a fixed block, an adjusting block, a fixed rod, a threaded adjusting rod and a handwheel. The fixed rod is fixed on the fixed block, and the adjusting block is slidably arranged on the fixed rod. The threaded adjusting rod is threadably connected to the adjusting block. The handwheel is arranged at one end of the threaded adjusting rod, and the adjusting block is driven closer to or away from the fixed block by rotating the handwheel and the threaded adjusting rod.
[0011] Preferably, the sheet material anti-oxidation high-temperature heating device further comprises a storage rack and a workbench, the storage rack, automatic feeding assembly and protective gas supply assembly are all arranged on the workbench, and the heating chamber and sheet material limiting assembly are both arranged on the storage rack.
[0012] Preferably, the sheet material anti-oxidation high-temperature heating device further comprises a heat insulation cover, which is arranged on the workbench and is used to isolate the heating chamber.
[0013] In summary, the present application includes at least one of the following beneficial technical effects:
[0014] 1. This application forms a protective atmosphere in the heating chamber to prevent the sheet from being heated and oxidized at high temperatures, thereby reducing the impact on the judgment results and not easily causing misjudgment;
[0015] 2. Due to the existence of protective atmosphere, the heating temperature can be appropriately increased, which can reduce the heating time to a certain extent, and the surface oxidation will not be significantly aggravated, which can improve the detection efficiency to a certain extent;
[0016] 3. One or more rows of blowing holes are provided on the blowing rod in the heating chamber, so that the protective gas can better fill the heating chamber and exhaust the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional diagram of the sheet material anti-oxidation high-temperature heating device according to an embodiment of the present application;
[0018] Figure 2 It is a three-dimensional diagram of the sheet material anti-oxidation high-temperature heating device according to the embodiment of the present application from another angle;
[0019] Figure 3 It is a schematic diagram of the structure of the heating chamber described in the embodiment of the present application;
[0020] Figure 4 It is a schematic diagram of the exploded structure of the heating chamber described in the embodiment of the present application;
[0021] Figure 5 It is a schematic diagram of the exploded structure of the heating chamber from another angle according to the embodiment of the present application;
[0022] Figure 6 It is a partial schematic diagram of the internal gas path of the heating chamber described in the embodiment of the present application;
[0023] Figure 7 is a schematic structural diagram of the sheet limiting assembly described in an embodiment of the present application;
[0024] Figure 8 It is a structural schematic diagram of the automatic feeding assembly described in the embodiment of the present application;
[0025] Fig. 9 is a schematic diagram of the structure of the storage rack described in the embodiment of the present application;
[0026] Fig.10 is a schematic structural diagram of the protective gas supply assembly described in an embodiment of the present application;
[0027] Fig.11 It is a schematic diagram of the structure inside the combined box according to the embodiment of the present application;
[0028] Fig.12 It is a schematic diagram of the structure of the heat insulation cover described in the embodiment of the present application.
[0029] Description of reference numerals: 1. Automatic feeding assembly; 11. First support plate; 12. Second support plate; 13. Motor; 14. Feeding roller; 15. Tableting rubber wheel; 16. Tableting cylinder; 17. Coupling; 2. Heating chamber; 21. Inlet and outlet; 22. Heat-conducting tablet bottom plate; 221. Groove; 23. Sealing cover plate; 24. Sealing strip; 25. Heating element; 26. Heating element fixing plate; 27. Air inlet; 28. Blow rod; 281. Blow hole; 3. Protective gas supply assembly; 31. Placement rack; 32. Combination box; 33. Flow meter; 34. Regulating valve; 35. Manifold block; 36. Fixed plate; 4. Sheet limit assembly; 41. Fixed block; 42. Adjusting block; 43. Fixed rod; 44. Threaded adjusting rod; 45. Hand wheel; 5. Storage rack; 51. Square hole; 6. Workbench; 7. Heat insulation cover; 100. Sheet. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-12 This application is described in further detail.
[0031] Reference Figure 1 and Figure 2 The embodiment of the present application discloses a high-temperature heating device for preventing oxidation of a sheet, comprising an automatic feeding component 1, a heating chamber 2 and a protective gas supply component 3. The heating chamber 2 is used to heat a sheet 100, and at least one end is provided with an inlet and outlet 21. The automatic feeding component 1 is used to feed the sheet 100 into the heating chamber 2 from the inlet and outlet 21, and take it out of the heating chamber 2 after heating is completed. The protective gas supply component 3 is used to blow protective gas into the heating chamber 2 to form a protective atmosphere to prevent the sheet 100 from being oxidized during high-temperature heating.
[0032] The protective gas can be selected according to actual needs, and generally an inert gas is used. In order to reduce the amount of protective gas used, the accommodating space in the heating chamber 2 is preferably a slit-type structure, slightly larger than the thickness of the sheet 100, so as to facilitate the entry and exit of the sheet 100.
[0033] Reference Figures 3 to 6 The heating chamber 2 includes a heat-conducting sheet bottom plate 22, a sealing cover plate 23, a sealing strip 24, a heating element 25 and a heating element fixing plate 26. The bottom surface of the heat-conducting sheet bottom plate 22 is provided with a groove 221 for accommodating the heating element 25. The heating element fixing plate 26 is used to cover and fix the heating element 25. The sealing strip 24 is arranged between the heat-conducting sheet bottom plate 22 and the sealing cover plate 23 to enhance the sealing performance of the side. The heat-conducting sheet bottom plate 22 and / or the sealing cover plate 23 are also provided with an air inlet 27, and the air inlet 27 is connected to the protective gas supply assembly 3. In this embodiment, the sealing cover plate 23 is a split structure, which is composed of three sub-sealing cover plates 23. The heating chamber 2 also includes a temperature sensor for detecting the temperature inside the heating chamber 2.
[0034] Reference Figure 4 A blowing rod 28 is also provided inside the heating chamber 2, and the blowing rod 28 is connected to the air inlet 27. One or more rows of blowing holes 281 are provided on the blowing rod 28, so that the protective gas can better fill the heating chamber 2 and exhaust the air.
[0035] Reference Figure 7 The sheet material anti-oxidation high temperature heating device also includes a sheet material limiting assembly 4, which is used to limit the left and right feeding positions of the sheet material 100. The sheet material limiting assembly 4 includes a fixed block 41, an adjusting block 42, a fixed rod 43, a threaded adjusting rod 44 and a hand wheel 45. The fixed rod 43 is fixed on the fixed block 41, and the adjusting block 42 is slidably arranged on the fixed rod 43. The threaded adjusting rod 44 is threadedly connected with the adjusting block 42. The hand wheel 45 is arranged at one end of the threaded adjusting rod 44. The adjusting block 42 is driven to approach or move away from the fixed block 41 by rotating the hand wheel 45 and the threaded adjusting rod 44. Each time the product is changed, it is necessary to adjust the spacing between the fixed block 41 and the adjusting block 42 to adapt to the width of different sheets 100, to ensure that the sheet material 100 can accurately enter the heating chamber 2 without deflection, to avoid the jamming of the automatic feeding assembly 1 and to affect the normal transportation of the sheet material 100.
[0036] Reference Figure 8 The automatic feeding assembly 1 includes a first support plate 11, a second support plate 12, a motor 13, a feeding roller 14, a sheeting rubber wheel 15 and a sheeting cylinder 16. The feeding roller 14 is rotatably arranged between the first support plate 11 and the second support plate 12. The motor 13 is arranged on the first support plate 11 and connected to the feeding roller 14 through a coupling 17 to drive the feeding roller 14 to rotate. The sheeting rubber wheel 15 is arranged on the cylinder shaft of the sheeting cylinder 16. The sheeting cylinder 16 is arranged on the second support plate 12 to drive the sheeting rubber wheel 15 to rise and fall, so as to press the sheet 100 between the feeding roller 14 and the sheeting rubber wheel 15. The automatic feeding method is adopted to reduce the risk of scalding of the staff due to the high temperature of the equipment.
[0037] Reference Fig.10 and Fig.11The protective gas supply assembly 3 includes a placement rack 31, a combination box 32, a flow meter 33, a regulating valve 34 and a manifold block 35. The combination box 32 is arranged on the placement rack 31, the flow meter 33 is arranged in the combination box 32 through a fixing plate 36, the manifold block 35 is arranged on the inner wall of the combination box 32, and the regulating valve 34 is arranged on the outer wall of the combination box 32. The external gas source is connected to the manifold block 35, the regulating valve 34 and the flow meter 33 in sequence, and finally connected to the heating chamber 2. In this embodiment, there are two manifold blocks 35, each of which is provided with four manifold holes, and the corresponding number of flow meters 33 and regulating valves 34 is eight.
[0038] Reference Figure 1 , Figure 2 and Fig. 9 The sheet material anti-oxidation high temperature heating device further comprises a rack 5 and a workbench 6. The rack 5, the automatic feeding assembly 1 and the protective gas supply assembly 3 are all arranged on the workbench 6. The heating chamber 2 and the sheet material limiting assembly 4 are all arranged on the rack 5. Of course, the sheet material limiting assembly 4 can also be arranged on the heat-conducting sheet placing bottom plate 22. The rack 5 is welded by the bottom plate and the square tube. The bottom plate has a square hole 51 adapted to the heating element fixing plate 26, which is convenient for heat dissipation and reduces the adverse effect of the high temperature of the heating chamber 2 on the workbench 6.
[0039] Reference Figure 1 and Fig.12 The sheet material anti-oxidation high temperature heating device also includes a heat shield 7, which is arranged on the workbench 6 and is used to isolate the heating chamber 2. Because the heating chamber 2 can reach a high temperature of 500°C during operation, the heat shield 7 is added to prevent workers from accidentally touching and getting burned during operation.
[0040] The working process of the present application is as follows: turn on the heating element 25, and the heating chamber 2 gradually heats up; open the regulating valve 34, observe the flow meter 33, and adjust the regulating valve 34 to the required flow rate, so that the protective gas enters the heating chamber 2 and fills the gap between the heat-conducting sheet-setting bottom plate 22 and the sealing cover plate 23; when the temperature sensor detects that the temperature inside the heating chamber 2 reaches the requirement, the sheet 100 is placed in the limiting area of the sheet limiting assembly 4, and the pressing cylinder 16 is started. The pressing cylinder 16 drives the pressing rubber wheel 15 to descend, and the sheet 100 is pressed between the pressing rubber wheel 15 and the feeding roller 14; the motor 13 is started, and the motor 13 drives the feeding roller 14 to rotate, and the feeding roller 14 feeds the sheet 100 into the heating chamber 2, and the motor 13 stops rotating after reaching the position; after the set baking time, the automatic feeding assembly 1 sends the sheet 100 out, and cools it after taking it out. After cooling, the surface of the sheet 100 can be observed and detected.
[0041] The present application heats the sheet 100 to a high temperature in the heating chamber 2. In order to prevent oxidation of the surface of the sheet 100, a protective gas is provided to the heating chamber 2 during the entire heating process to form a protective atmosphere to prevent the sheet 100 from being heated and oxidized at a high temperature, thereby reducing the impact on the judgment result and not easily causing misjudgment. In addition, due to the presence of the protective atmosphere, the heating temperature can also be appropriately increased, which can reduce a certain heating time, and the surface oxidation of the sheet 100 will not be significantly aggravated, which can improve the detection efficiency to a certain extent. For example, in the prior art, under the high temperature condition of 460°C, it is necessary to bake the sheet for five minutes. The present application raises the temperature to 500°C, and it only takes one minute to bake the sheet to achieve a similar baking and heating pretreatment effect.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A sheet material anti-oxidation high temperature heating device, characterized in that: The invention comprises an automatic feeding component (1), a heating chamber (2) and a protective gas supply component (3); the heating chamber (2) is used for heating a sheet material (100), and is provided with an inlet and outlet (21) at at least one end; the automatic feeding component (1) is used for feeding the sheet material (100) into the heating chamber (2) from the inlet and outlet (21), and taking the sheet material (100) out of the heating chamber (2) after heating is completed; and the protective gas supply component (3) is used for blowing protective gas into the heating chamber (2) to form a protective atmosphere to prevent the sheet material (100) from being oxidized during high temperature heating.
2. The sheet material anti-oxidation high temperature heating device according to claim 1, characterized in that: The heating chamber (2) comprises a heat-conducting plate bottom plate (22), a sealing cover plate (23), a sealing strip (24), a heating element (25) and a heating element fixing plate (26); the bottom surface of the heat-conducting plate bottom plate (22) is provided with a groove (221) for accommodating the heating element (25); the heating element fixing plate (26) is used to cover and fix the heating element (25); the sealing strip (24) is arranged between the heat-conducting plate bottom plate (22) and the sealing cover plate (23); the heat-conducting plate bottom plate (22) and / or the sealing cover plate (23) are also provided with an air inlet (27); the air inlet (27) is connected to the protective gas supply assembly (3).
3. The sheet material anti-oxidation high temperature heating device according to claim 2, characterized in that: A blowing rod (28) is also provided inside the heating chamber (2), the blowing rod (28) is connected to the air inlet (27), and one or more rows of blowing holes (281) are provided on the blowing rod (28).
4. The sheet material anti-oxidation high temperature heating device according to claim 1, characterized in that: The automatic feeding assembly (1) comprises a first support plate (11), a second support plate (12), a motor (13), a feeding roller (14), a sheeting rubber wheel (15) and a sheeting cylinder (16); the feeding roller (14) is rotatably arranged between the first support plate (11) and the second support plate (12); the motor (13) is arranged on the first support plate (11) and is connected to the feeding roller (14) through a coupling (17) to drive the feeding roller (14) to rotate; the sheeting rubber wheel (15) is arranged on the cylinder shaft of the sheeting cylinder (16); the sheeting cylinder (16) is arranged on the second support plate (12) and is used to drive the sheeting rubber wheel (15) to rise and fall, so as to press the sheet (100) between the feeding roller (14) and the sheeting rubber wheel (15).
5. The sheet material anti-oxidation high temperature heating device according to claim 1, characterized in that: The protective gas supply assembly (3) comprises a placement rack (31), a combination box (32), a flow meter (33), a regulating valve (34) and a manifold (35); the combination box (32) is arranged on the placement rack (31); the flow meter (33) is arranged in the combination box (32) through a fixing plate (36); the manifold (35) is arranged on the inner wall of the combination box (32); the regulating valve (34) is arranged on the outer wall of the combination box (32); an external gas source is connected to the manifold (35), the regulating valve (34) and the flow meter (33) in sequence, and finally connected to the heating chamber (2).
6. The sheet material anti-oxidation high temperature heating device according to claim 1, characterized in that: The sheet material anti-oxidation high-temperature heating device also includes a sheet material limiting assembly (4) for limiting the left and right feeding positions of the sheet material (100). The sheet material limiting assembly (4) includes a fixed block (41), an adjusting block (42), a fixed rod (43), a threaded adjusting rod (44) and a hand wheel (45). The fixed rod (43) is fixed on the fixed block (41). The adjusting block (42) slides on the fixed rod (43). The threaded adjusting rod (44) is threadedly connected to the adjusting block (42). The hand wheel (45) is arranged at one end of the threaded adjusting rod (44). By rotating the hand wheel (45) and the threaded adjusting rod (44), the adjusting block (42) is driven to move closer to or away from the fixed block (41).
7. The sheet material anti-oxidation high temperature heating device according to claim 6, characterized in that: The sheet material anti-oxidation high-temperature heating device further comprises a storage rack (5) and a workbench (6); the storage rack (5), the automatic feeding assembly (1) and the protective gas supply assembly (3) are all arranged on the workbench (6); and the heating chamber (2) and the sheet material limiting assembly (4) are all arranged on the storage rack (5).
8. The sheet material anti-oxidation high temperature heating device according to claim 7, characterized in that: The sheet material anti-oxidation high-temperature heating device further comprises a heat insulation cover (7), wherein the heat insulation cover (7) is arranged on the workbench (6) and is used to isolate the heating chamber (2).