Fermentation device

By setting up a kneading mechanism and a flip shovel in the fermentation device, the problem of uneven fermentation of the dough in the prior art is solved, uniform fermentation of the dough and uniform fluffy of the bread are achieved, and the edible taste is enhanced.

CN222442927UActive Publication Date: 2025-02-11BEIJING WANG YANG FOOD CO LTD
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Patent Information

Application Number
CN202421048985.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-11
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During the dough fermentation process, the existing fermentation device causes uneven fluffy of the bread due to the impermeability of the bottom of the container, which affects the taste of the food.

Method used

A fermentation device is designed, including a kneading mechanism and a flip shovel. The dough is kneaded and flipped through the kneading mechanism to ensure that the dough is evenly in contact with water vapor during the fermentation process.

Benefits of technology

Through kneading and turning operations, the uniformity and efficiency of dough fermentation are improved, ensuring the consistent fluffy of the bread and improving the edible taste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bread fermentation, and discloses a fermentation device which comprises a device box, a kneading mechanism and a fermentation basin, a water storage tank is fixedly arranged on the inner bottom face of the device box, a heating plate is fixedly arranged in the middle of the inner bottom face of the water storage tank, and a first motor is fixedly arranged on the lower portion of the middle of one side of the device box. Rotating rods are rotatably arranged on the lower portions of the inner walls of the two sides of the device box, connecting rods are fixedly arranged at the opposite ends of the two rotating rods, turnover shovels are fixedly arranged on the opposite sides of the two connecting rods, the output end of the first motor is fixedly connected with one rotating rod, and the kneading mechanism comprises an electric telescopic rod and a fixing frame. The lower end of the electric telescopic rod is connected with a rotating cylinder through a bearing. According to the device disclosed by the utility model, dough can be kneaded and turned over, so that the fermentation of the dough is more uniform, the fermentation efficiency is improved, time and labor are saved, and the device is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of bread fermentation, in particular to a fermentation device. Background Art

[0002] Bread is a food made from ingredients such as flour, water, salt and yeast or leavening agents, usually made by baking. It is one of the staple foods in many cultures around the world and an important part of the human diet. The dough needs to be fermented before making bread. Bread fermentation is a crucial step in the bread-making process. It refers to the gas fermentation produced by the yeast or leavening agent in the dough under certain temperature and humidity conditions.

[0003] When fermenting dough, most existing fermentation devices directly put the dough in a container and then put it into the device to ferment the dough by controlling the humidity and temperature. Since the bottom of the container is mostly airtight, there is a difference in humidity between the bottom and the top of the fermented bread, making the bread fluffiness uneven, thereby affecting the taste. Therefore, the utility model provides a fermentation device to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art and proposes a fermentation device, which can knead and turn over the dough, so that the fermentation of the dough can be more uniform, the fermentation efficiency is improved, time and labor are saved, and it is easy to use.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A fermentation device, comprising a device box, a kneading mechanism and a fermentation basin, wherein a water storage tank is fixedly arranged on the bottom surface of the device box, a heating plate is fixedly arranged in the middle of the bottom surface of the water storage tank, a No. 1 motor is fixedly arranged in the middle lower part of one side of the device box, rotating rods are rotatably arranged at the lower part of the inner walls of both sides of the device box, connecting rods are fixedly arranged at opposite ends of two rotating rods, and a turning shovel is fixedly arranged on opposite sides of the two connecting rods, and an output end of the No. 1 motor is fixedly connected to one of the rotating rods;

[0007] The kneading mechanism comprises an electric telescopic rod and a fixed frame, the lower end of the electric telescopic rod is connected to a rotating drum through a bearing, a No. 2 motor is fixedly arranged at the middle of the inner bottom surface of the fixed frame, a rotating shaft is fixedly arranged at the output end of the No. 2 motor, the rotating shaft is fixedly connected to the inner top surface of the rotating drum, and reset springs are fixedly arranged at both sides of the inner bottom surface of the fixed frame, and the upper ends of the two reset springs are fixedly connected to hammer rods, the upper and lower sides of the two hammer rods penetrate the fixed frame, and the lower ends of the two hammer rods are fixedly arranged with hammer heads;

[0008] Through the above technical scheme, the device is provided with a kneading mechanism to knead the dough, so that the dough fermentation effect is better, and by providing a turning shovel, the dough can be turned over, which can make the dough more even when beating, and can also make the upper and lower sides of the dough ferment evenly during fermentation.

[0009] Furthermore, a fixing plate is fixedly provided at the lower part of the inner wall of both sides of the device box, a plurality of spring dampers are fixedly provided at the upper ends of the two fixing plates, and a receiving plate is fixedly provided at the upper ends of the plurality of spring dampers;

[0010] Through the above technical solution, the receiving plate can be buffered by arranging a fixed plate and arranging a spring damper on the upper side of the fixed plate, and the receiving plate is used to place the fermentation basin.

[0011] Furthermore, a box door is hingedly provided at the front end of the device box, and a handle is fixedly provided at the front end of the box door;

[0012] According to the technical solution, the fermented dough can be taken out by providing a box door, and the box door can be opened conveniently by providing a handle.

[0013] Furthermore, a protective shell is fixedly arranged on one side of the device box, and a control panel is fixedly arranged at the middle of the front end of the protective shell;

[0014] Through the above technical solution, the No. 1 motor and the dehumidifier can be protected by setting up a protective shell, and the internal humidity and temperature can be adjusted through the control panel.

[0015] Furthermore, a humidity sensor and a temperature sensor are fixedly installed in the middle of the inner walls on both sides of the device box, a dehumidifier is fixedly installed on the upper side of one side of the device box, and a controller is fixedly installed on the upper side of the dehumidifier on one side of the device box;

[0016] Through the above technical solution, a humidity sensor is set to monitor the humidity inside the device box, and a temperature sensor is set to monitor the temperature inside the device box. If the humidity is too high, the dehumidifier can be controlled by the controller to perform dehumidification.

[0017] Furthermore, a water outlet pipe is fixedly provided at the lower part of one side of the water storage tank, and a valve is fixedly provided around the water outlet pipe;

[0018] Through the above technical solution, the water inside the water storage tank can be discharged by arranging a water outlet pipe.

[0019] Furthermore, the upper ends of the two hammer rods are in contact with the lower end of the drum, and partitions are fixedly arranged on both sides of the second motor inside the fixed frame;

[0020] Through the above technical solution, by engaging the upper end of the hammer rod with the rotating drum, the hammer rod can move up and down when the rotating drum rotates, and the No. 2 motor can be protected by setting a partition to prevent water vapor from entering the fixed frame and damaging the No. 2 motor.

[0021] Furthermore, a connection cover is fixedly provided on the upper end of the fixing frame, and the connection cover is fixedly sleeved with the electric telescopic rod;

[0022] Through the above technical solution, the connection between the electric telescopic rod and the fixed frame can be more firmly established by providing a connection cover.

[0023] The utility model has the following beneficial effects:

[0024] 1. The utility model proposes a fermentation device, which sets a kneading mechanism, controls the extension of the electric telescopic rod, so that the hammer head extends into the fermentation basin, and starts the No. 2 motor to drive the rotating drum to rotate. Since the lower side of the rotating drum is set as an inclined surface, the higher side pushes the hammer rod through the rotation of the rotating drum. When it rotates to the lower end, the reset spring drives the hammer rod to move up, so that the two hammer heads can alternately beat the dough. By kneading the dough, the fermentation efficiency is improved, time and labor are saved, and it is easy to use.

[0025] 2. The utility model proposes a fermentation device, which is provided with a turning shovel, and the turning rod can be driven to rotate by a No. 1 motor, and the turning rod drives the turning shovel to rotate, and the dough is placed on the turning shovel. When the turning shovel is rotated to the upper side, the dough will fall into the fermentation basin, thereby realizing turning over. When the turning shovel is turned back to the fermentation basin, the dough can be shoveled onto the turning shovel because the two sides are relatively flat. When beating the dough, the beating can be made more uniform. During fermentation, the dough can also be turned over, so that the upper and lower sides of the dough can be evenly contacted with water vapor, thereby making the fermentation more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is an axonometric diagram of the utility model;

[0027] Figure 2 It is a front cross-sectional schematic diagram of the utility model;

[0028] Figure 3 It is a side cross-sectional schematic diagram of the fermentation basin of the utility model;

[0029] Figure 4 It is an axonometric schematic diagram of the turning shovel of the utility model;

[0030] Figure 5 This is an axonometric diagram of the kneading and beating device of the utility model;

[0031] Figure 6 It is a front cross-sectional schematic diagram of the kneading and beating device of the utility model.

[0032] Legend:

[0033] 1. Device box; 2. Kneading mechanism; 3. Fermentation basin; 4. Overturning shovel; 5. Connecting rod; 6. Rotating rod; 7. No. 1 motor; 8. Receiver plate; 9. Spring damper; 10. Fixed plate; 11. Water storage tank; 12. Heating plate; 13. Humidity sensor; 14. Temperature sensor; 15. Protective shell; 16. Dehumidifier; 17. Water outlet pipe; 18. Control panel; 19. Box door; 20. Handle; 21. Controller; 201. Electric telescopic rod; 202. Rotating drum; 203. Fixed frame; 204. Hammer rod; 205. Reset spring; 206. Hammer head; 207. Rotating shaft; 208. No. 2 motor; 209. Partition; 210. Connecting cover. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Example

[0036] Reference Figure 1-6 The utility model provides an embodiment: a fermentation device, including a device box 1, a kneading mechanism 2 and a fermentation basin 3, a water storage tank 11 is fixedly arranged on the bottom surface of the device box 1, a heating plate 12 is fixedly arranged in the middle of the bottom surface of the water storage tank 11, a No. 1 motor 7 is fixedly arranged in the middle of one side of the device box 1, rotating rods 6 are rotatably arranged at the lower part of the inner walls of both sides of the device box 1, connecting rods 5 are fixedly arranged at the opposite ends of the two rotating rods 6, and a turning shovel 4 is fixedly arranged on the opposite sides of the two connecting rods 5, and the output end of the No. 1 motor 7 is fixedly connected to one of the rotating rods 6.

[0037] A water storage tank 11 is provided for storing water and the water is heated by a heating plate 12 so that the interior of the device box 1 can be heated and humidified. A No. 1 motor 7 is provided for driving the turning shovel 4 to rotate. The dough can be turned over by the turning shovel 4. The fermentation basin 3 is placed on the upper side of the receiving plate 8 so that the fermentation basin 3 can be taken out for cleaning.

[0038] The kneading mechanism 2 includes an electric telescopic rod 201 and a fixed frame 203. The lower end of the electric telescopic rod 201 is connected to the rotating drum 202 through a bearing. A No. 2 motor 208 is fixedly arranged in the middle of the inner bottom surface of the fixed frame 203. A rotating shaft 207 is fixedly arranged at the output end of the No. 2 motor 208. The rotating shaft 207 is fixedly connected to the inner top surface of the rotating drum 202. Reset springs 205 are fixedly arranged on both sides of the inner bottom surface of the fixed frame 203. The upper ends of the two reset springs 205 are fixedly connected to hammer rods 204. The upper and lower sides of the two hammer rods 204 penetrate the fixed frame 203. The lower ends of the two hammer rods 204 are fixedly provided with hammer heads 206.

[0039] By setting an electric telescopic rod 201, the height of the hammer head 206 can be controlled by controlling the extension or shortening of the electric telescopic rod 201, so as to avoid being blocked by the hammer head 206 when the turning shovel 4 rotates. By setting a second motor 208, the rotating drum 202 can be driven to rotate, and the two hammer heads 206 can be alternately moved up and down by the rotation of the rotating drum 202. By setting a reset spring 205, when the lower side of the rotating drum 202 rotates to the upper side of the hammer rod 204, it can be reset by the reset spring 205. By setting the hammer heads 206 to alternately beat the dough, the dough can be fermented better.

[0040] A fixing plate 10 is fixedly provided at the lower part of the inner wall on both sides of the device box 1, and a plurality of spring dampers 9 are fixedly provided on the upper ends of the two fixing plates 10. A receiving plate 8 is fixedly provided on the upper ends of the plurality of spring dampers 9. By providing the fixing plate 10 and providing the spring damper 9 on the upper side of the fixing plate 10, the receiving plate 8 can be buffered. The receiving plate 8 is used to place the fermentation basin 3. A box door 19 is hingedly provided on the front end surface of the device box 1. A handle 20 is fixedly provided at the front end of the box door 19. The fermented dough can be taken out by providing the box door 19. The box door 19 is convenient to open by providing the handle 20. A protective shell 15 is fixedly provided on one side of the device box 1. The protective shell 15 is fixedly provided in the middle of the front end. A control panel 18 is fixedly provided, and a protective shell 15 can be provided to protect the No. 1 motor 7 and the dehumidifier 16. The internal humidity and temperature are adjusted by the control panel 18. A humidity sensor 13 and a temperature sensor 14 are fixedly provided in the middle of the inner walls on both sides of the device box 1, respectively. A dehumidifier 16 is fixedly provided at the upper part of one side of the device box 1, and a controller 21 is fixedly provided on one side of the device box 1 at the upper side of the dehumidifier 16. The humidity sensor 13 is used to monitor the humidity inside the device box 1, and the temperature sensor 14 is used to monitor the temperature inside the device box 1. If the humidity is too high, the dehumidifier 16 can be controlled by the controller 21 to perform dehumidification.

[0041] A water outlet pipe 17 is fixedly provided at the lower part of one side of the water storage tank 11, and a valve is fixedly provided around the water outlet pipe 17. The water inside the water storage tank 11 can be discharged by setting the water outlet pipe 17. The upper ends of the two hammer rods 204 are both in contact with the lower end of the rotating drum 202. Partitions 209 are fixedly provided on both sides of the No. 2 motor 208 inside the fixed frame 203. By engaging the upper end of the hammer rod 204 with the rotating drum 202, the hammer rod 204 can move up and down when the rotating drum 202 rotates. The partition 209 can protect the No. 2 motor 208 to prevent water vapor from entering the fixed frame 203 and damaging the No. 2 motor 208. A connecting cover 210 is fixedly provided on the upper end of the fixed frame 203. The connecting cover 210 is fixedly mounted on the electric telescopic rod 201. By setting the connecting cover 210, the connection between the electric telescopic rod 201 and the fixed frame 203 can be more firmly connected.

[0042] Working principle: When the fermentation machine is in use, the dough is placed on the upper side of the turning shovel 4, and the electric telescopic rod 201 is controlled to extend so that the hammer head 206 extends into the fermentation basin 3. The No. 2 motor 208 is started and the No. 2 motor 208 drives the rotating drum 202 to rotate. Since the lower side of the rotating drum 202 is arranged in an inclined shape, the higher side pushes the hammer rod 204 through the rotation of the rotating drum 202. When it rotates to the lower end, the reset spring 205 drives the hammer rod 204 to move upward, so that the two hammer heads 206 can beat the dough alternately. By kneading the dough, the electric telescopic rod 201 can be shortened after beating for a period of time, so that the No. 1 motor 7 is started to rotate the turning shovel 4. When the turning shovel 4 rotates to the upper side, the dough will fall into the fermentation basin 3. When the turning shovel 4 turns back to the fermentation basin 3, the dough can be shoveled onto the turning shovel 4 due to the flatter settings on both sides, thereby turning over, which can make the dough ferment more evenly.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fermentation device, comprising a device box (1), a kneading mechanism (2) and a fermentation basin (3), characterized in that: A water storage tank (11) is fixedly arranged on the inner bottom surface of the device box (1), a heating plate (12) is fixedly arranged in the middle of the inner bottom surface of the water storage tank (11), a No. 1 motor (7) is fixedly arranged in the middle lower part of one side of the device box (1), rotating rods (6) are rotatably arranged in the lower part of the inner walls of both sides of the device box (1), connecting rods (5) are fixedly arranged on opposite ends of the two rotating rods (6), and a turning shovel (4) is fixedly arranged on opposite sides of the two connecting rods (5), and the output end of the No. 1 motor (7) is fixedly connected to one of the rotating rods (6); The kneading mechanism (2) comprises an electric telescopic rod (201) and a fixed frame (203); the lower end of the electric telescopic rod (201) is connected to a rotating drum (202) via a bearing; a second motor (208) is fixedly arranged at the middle of the inner bottom surface of the fixed frame (203); a rotating shaft (207) is fixedly arranged at the output end of the second motor (208); the rotating shaft (207) is fixedly connected to the inner top surface of the rotating drum (202); reset springs (205) are fixedly arranged at both sides of the inner bottom surface of the fixed frame (203); the upper ends of the two reset springs (205) are fixedly connected to hammer rods (204); the upper and lower sides of the two hammer rods (204) penetrate the fixed frame (203); and the lower ends of the two hammer rods (204) are fixedly arranged with hammer heads (206).

2. A fermentation device according to claim 1, characterized in that: A fixing plate (10) is fixedly arranged at the lower part of the inner wall on both sides of the device box (1), a plurality of spring dampers (9) are fixedly arranged at the upper ends of the two fixing plates (10), and a receiving plate (8) is fixedly arranged at the upper ends of the plurality of spring dampers (9).

3. A fermentation device according to claim 1, characterized in that: The front end surface of the device box (1) is hingedly provided with a box door (19), and the front end of the box door (19) is fixedly provided with a handle (20).

4. A fermentation device according to claim 1, characterized in that: A protective shell (15) is fixedly arranged on one side of the device box (1), and a control panel (18) is fixedly arranged at the middle of the front end of the protective shell (15).

5. A fermentation device according to claim 1, characterized in that: A humidity sensor (13) and a temperature sensor (14) are fixedly arranged in the middle of the inner walls on both sides of the device box (1), a dehumidifier (16) is fixedly arranged at the upper part of one side of the device box (1), and a controller (21) is fixedly arranged at the upper side of the dehumidifier (16) on one side of the device box (1).

6. A fermentation device according to claim 1, characterized in that: A water outlet pipe (17) is fixedly provided at a lower portion of one side of the water storage tank (11), and a valve is fixedly provided around the water outlet pipe (17).

7. A fermentation device according to claim 1, characterized in that: The upper ends of the two hammer rods (204) are both in contact with the lower end of the rotating drum (202), and partitions (209) are fixedly arranged on both sides of the second motor (208) inside the fixed frame (203).

8. A fermentation device according to claim 1, characterized in that: A connection cover (210) is fixedly provided on the upper end of the fixing frame (203), and the connection cover (210) is fixedly sleeved with the electric telescopic rod (201).