Dye mixing device

Abstract

The utility model discloses and provides a dye mixing device which comprises a mixing stirrer, a supporting plate is fixedly installed on one side of the mixing stirrer, a vacuum pump is fixedly installed on the outer surface of the top end of the supporting plate, one end of the vacuum pump is connected with an exhaust pipe, and one end of the exhaust pipe is connected with the mixing stirrer. One end of the vacuum pump is connected with an exhaust pipe, the other end of the vacuum pump is connected with a connecting pipe, one end of the connecting pipe is connected with a gas collecting tank, and the top end of the gas collecting tank is provided with a gas release pipe. The bubble removing effect is remarkably improved, the influence of bubbles on the dye mixing uniformity is avoided through bubble removal, it is guaranteed that the quality of the mixed dye is higher, and the strict requirements for dye mixing in the textile industry, the printing industry, the coating industry and other industries are met.

Description

Technical Field

[0001] The utility model relates to the technical field of dye mixers, in particular to a dye mixing device. Background Art

[0002] With the rapid development of industrial production and chemical fields, dye mixing devices have been widely used in many industries such as textiles, printing, and coatings. The main function of the dye mixing device is to mix different types of dyes in a certain proportion to meet the color and performance requirements of different products. However, in the dye mixing process, bubbles are often generated due to the differences in the physical properties of the dyes and the mixing conditions. These bubbles not only affect the mixing uniformity of the dyes, but may also have an adverse effect on the subsequent product quality and production efficiency. Traditional dye mixing devices usually only have a simple stirring function and cannot effectively remove the bubbles generated during the mixing process. Utility Model Content

[0003] (I) Purpose of the utility model

[0004] In view of this, the purpose of the present invention is to provide a dye mixing device to solve the problems raised in the above background.

[0005] (II) Technical solution

[0006] A dye mixing device includes a mixing machine, a motor is fixedly installed at one end of the mixing machine, and a stirring rod is connected to one end of the motor, a feed port is provided at the top of the mixing machine, and a discharge port is provided at the bottom of the mixing machine, a support plate is fixedly installed at one side of the mixing machine, and a vacuum pump is fixedly installed on the top outer surface of the support plate, one end of the vacuum pump is connected to an exhaust pipe, and one end of the exhaust pipe is connected to the mixing machine, the other end of the vacuum pump is connected to a connecting pipe, and one end of the connecting pipe is connected to an air collecting box, and an air discharge pipe is provided at the top of the air collecting box.

[0007] Preferably, a plurality of sets of fixing rings are fixedly installed on the outer surface of the exhaust pipe, and a reinforcement rod is fixedly installed on the outer surface of the plurality of sets of fixing rings, one end of the reinforcement rod is respectively connected to the outer surface of the mixer and the support plate, the fixing rings and the reinforcement rod greatly improve the stability of the exhaust pipe, prevent displacement or falling off due to vibration or other reasons during operation, and ensure the safety of the dye mixing process.

[0008] Preferably, a second electronic valve is provided on the outer surface of the air release pipe, and a plurality of groups of support rods are connected to the top end of the air release pipe, and a dustproof plate is connected to one end of the plurality of support rods. The provision of the second electronic valve allows the user to conveniently control the opening and closing of the air release pipe by controlling the switch, thereby releasing the bubbles in the air collecting box as needed, preventing dust or other impurities from entering the air release pipe and the air collecting box, and the dustproof plate ensures the cleanliness of the device and the defoaming effect.

[0009] Preferably, a first electronic valve is provided on the outer surface of the connecting tube, through which the user can easily control the on-off of the connecting tube, thereby adjusting the collection and processing speed of the bubbles as needed, thereby increasing the flexibility and operational convenience of the device.

[0010] Preferably, an observation window is provided on one side outer surface of the mixer, and the observation window allows the user to directly observe the internal dye mixing situation without opening the mixer, so as to facilitate real-time monitoring and adjustment of the mixing process, thereby improving work efficiency and mixing quality.

[0011] Preferably, a pressure gauge is provided on the top outer surface of the gas collecting box, and the pressure gauge can display the air pressure in the gas collecting box in real time, helping users understand the defoaming effect and preventing safety hazards caused by excessive air pressure.

[0012] Preferably, a partition is installed on the inner wall of the mixer, and multiple groups of heating tubes are installed between the partition and the inner wall of the mixer. The setting of the heating tube allows the user to heat the dye in the mixer, which can accelerate the dissolution and mixing process of the dye and improve the mixing effect and work efficiency.

[0013] It can be seen from the above technical solutions that this application has the following beneficial effects:

[0014] 1. The utility model generates negative pressure inside the mixer through a vacuum pump, effectively sucks in the bubbles generated during the mixing process and transports them to the air collecting box through the exhaust pipe and the connecting pipe, which significantly improves the defoaming effect. The removal of bubbles not only avoids the influence of bubbles on the uniformity of dye mixing, but also ensures that the mixed dye has a higher quality, meeting the strict requirements of the textile, printing, coating and other industries for dye mixing.

[0015] 2. The utility model controls the start and stop of the vacuum pump and the opening and closing of the first electronic valve and the second electronic valve, so that the user can conveniently control the defoaming process, and the operation is simple and intuitive. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 4 For this utility model Figure 2 The enlarged schematic diagram at A in the middle;

[0020] Figure 5 For this utility model Figure 2 Enlarged schematic diagram of point B in the middle.

[0021] In the figure: 1. mixing mixer; 2. feed inlet; 3. discharge outlet; 4. observation window; 5. exhaust pipe; 6. support plate; 7. vacuum pump; 8. connecting pipe; 9. air collecting box; 811. first electronic valve; 911. pressure gauge; 912. vent pipe; 913. second electronic valve; 914. support rod; 915. dustproof plate; 511. fixing ring; 512. reinforcement rod; 111. partition; 112. heating tube; 211. motor; 212. stirring rod. DETAILED DESCRIPTION

[0022] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.

[0023] See also Figure 1-5 , an embodiment provided by the utility model:

[0024] A dye mixing device comprises a mixer 1, a motor 211 is fixedly mounted on one end of the mixer 1, and a stirring rod 212 is connected to one end of the motor 211, a feed port 2 is provided at the top end of the mixer 1, and a discharge port 3 is provided at the bottom end of the mixer 1, a support plate 6 is fixedly mounted on one side of the mixer 1, and a vacuum pump 7 is fixedly mounted on the top outer surface of the support plate 6, one end of the vacuum pump 7 is connected to an exhaust pipe 5, and one end of the exhaust pipe 5 is connected to the mixer 1, the other end of the vacuum pump 7 is connected to a connecting pipe 8, and one end of the connecting pipe 8 is connected to an air collecting box 9, and an air release pipe 912 is provided at the top end of the air collecting box 9.

[0025] Furthermore, multiple sets of fixing rings 511 are fixedly installed on the outer surface of the exhaust pipe 5, and reinforcing rods 512 are fixedly installed on the outer surfaces of the multiple sets of fixing rings 511. One ends of the reinforcing rods 512 are respectively connected to the outer surfaces of the mixing machine 1 and the support plate 6. The fixing rings 511 and the reinforcing rods 512 greatly improve the stability of the exhaust pipe 5, prevent displacement or falling off due to vibration or other reasons during operation, and ensure the safety of the dye mixing process.

[0026] Furthermore, a second electronic valve 913 is provided on the outer surface of the air release pipe 912, and a plurality of groups of support rods 914 are connected to the top end of the air release pipe 912, and a dustproof plate 915 is connected to one end of the plurality of support rods 914. The setting of the second electronic valve 913 allows the user to conveniently control the opening and closing of the air release pipe 912 by controlling the switch, thereby releasing the bubbles in the air collecting box 9 as needed, preventing dust or other impurities from entering the air release pipe 912 and the air collecting box 9, and the dustproof plate 915 ensures the cleanliness and defoaming effect of the device.

[0027] Furthermore, a first electronic valve 811 is provided on the outer surface of the connecting tube 8. Through the first electronic valve 811, the user can easily control the on-off of the connecting tube 8, thereby adjusting the collection and processing speed of the bubbles as needed, thereby increasing the flexibility and operational convenience of the device.

[0028] Furthermore, an observation window 4 is provided on one side outer surface of the mixer 1. The observation window 4 allows the user to directly observe the internal dye mixing situation without opening the mixer 1, so as to facilitate real-time monitoring and adjustment of the mixing process, thereby improving work efficiency and mixing quality.

[0029] Furthermore, a pressure gauge 911 is provided on the top outer surface of the gas collecting box 9, and the pressure gauge 911 can display the air pressure in the gas collecting box 9 in real time, helping the user to understand the defoaming effect and prevent safety hazards caused by excessive air pressure.

[0030] Furthermore, a partition 111 is installed on the inner wall of the mixer 1, and multiple groups of heating tubes 112 are installed between the partition 111 and the inner wall of the mixer 1. The setting of the heating tubes 112 allows the user to heat the dye in the mixer 1, which can accelerate the dissolution and mixing process of the dye and improve the mixing effect and work efficiency.

[0031] Working principle: First, the dye to be mixed is added into the mixer 1 through the feed port 2 at the top of the mixer 1. Then, the motor 211 is started, and the motor 211 drives the stirring rod 212 to rotate, thereby stirring the dye in the mixer 1 to achieve a uniform mixing effect. During the mixing and stirring process, bubbles may be generated due to the differences in the physical properties of the dye and the mixing conditions. In order to remove these bubbles, the device uses a vacuum pump 7 for debubbling. The vacuum pump 7 is connected to the mixer 1 through the exhaust pipe 5. When the vacuum pump 7 is started, it will generate negative pressure inside the mixer 1, and the bubbles in the mixer 1 will be sucked in through the exhaust pipe 5. After the bubbles are sucked in, they are transported to the air collecting box 9 through the connecting pipe 8. The air collecting box 9 is a closed container for collecting the sucked bubbles. When the bubbles in the air collecting box 9 accumulate to a certain extent, the bubbles can be released by opening the air release pipe 912 at the top of the air collecting box 9 to avoid excessive pressure in the air collecting box 9.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A dye mixing device, comprising a mixer (1), wherein a motor (211) is fixedly mounted on one end of the mixer (1), and a stirring rod (212) is connected to one end of the motor (211), a feed inlet (2) is provided at the top end of the mixer (1), and a discharge outlet (3) is provided at the bottom end of the mixer (1), characterized in that: A support plate (6) is fixedly mounted on one side of the mixing and blending machine (1), and a vacuum pump (7) is fixedly mounted on the outer surface of the top end of the support plate (6); one end of the vacuum pump (7) is connected to an exhaust pipe (5), and one end of the exhaust pipe (5) is connected to the mixing and blending machine (1); the other end of the vacuum pump (7) is connected to a connecting pipe (8), and one end of the connecting pipe (8) is connected to an air collecting box (9); and a vent pipe (912) is provided at the top end of the air collecting box (9).

2. A dye mixing device according to claim 1, characterized in that: A plurality of sets of fixing rings (511) are fixedly mounted on the outer surface of the exhaust pipe (5), and a reinforcement rod (512) is fixedly mounted on the outer surface of the plurality of fixing rings (511), and one end of the reinforcement rod (512) is respectively connected to the outer surface of the mixer (1) and the support plate (6).

3. A dye mixing device according to claim 1, characterized in that: A second electronic valve (913) is provided on the outer surface of the air release pipe (912), and a plurality of groups of support rods (914) are connected to the top end of the air release pipe (912), and a dustproof plate (915) is connected to one end of the plurality of groups of support rods (914).

4. A dye mixing device according to claim 1, characterized in that: A first electronic valve (811) is provided on the outer surface of the connecting pipe (8).

5. A dye mixing device according to claim 1, characterized in that: An observation window (4) is provided on one side of the outer surface of the mixing and stirring machine (1).

6. A dye mixing device according to claim 1, characterized in that: A pressure gauge (911) is provided on the outer surface of the top end of the air collecting box (9).

7. A dye mixing device according to claim 1, characterized in that: A partition (111) is installed on the inner wall of the mixing and stirring machine (1), and a plurality of groups of heating tubes (112) are installed between the partition (111) and the inner wall of the mixing and stirring machine (1).

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