Emulsified asphalt premixing tank

By using a combined structure of spiral blades and stirring blades in the asphalt tank, combined with gear system and hot oil circulation heating technology, the problems of insufficient stirring and poor heating effects in the existing asphalt tank are solved, and the full mixing of asphalt and Even heating improves work efficiency.

CN222446106UActive Publication Date: 2025-02-11SHANDONG YUANYA IND EQUIP CO LTD
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Patent Information

Application Number
CN202420867686.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-02-11
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing asphalt tanks cannot fully mix asphalt during the stirring process, and the heating effect is poor, which affects the working efficiency.

Method used

An emulsified asphalt premix tank was designed, using a combined structure of spiral blades and stirring blades. Full stirring of asphalt is achieved through the gear system, and a heating chamber is set up on the side wall of the tank body, and heating is circulated by hot oil to improve the interior of the tank body. The insulation effect.

Benefits of technology

Full mixing of asphalt is achieved, the quality and fluidity of asphalt are improved, and the asphalt is heated evenly through continuous heating and stirring, and the working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222446106U_ABST
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Abstract

The utility model discloses an emulsified asphalt premixing tank which comprises a tank body, the top end of the tank body is fixedly connected with a motor, the output end of the motor is fixedly connected with a first rotating rod, one end of the first rotating rod penetrates through the top wall of the tank body and then extends into the tank body, and the side wall of the first rotating rod is fixedly connected with a spiral blade. Second rotating rods are symmetrically and rotatably connected to the inner top wall of the tank body, and a plurality of stirring blades are symmetrically and fixedly connected to the side wall of each second rotating rod. High-temperature hot oil in an external hot oil tank is pumped in through the water inlet pipe and conveyed to the water outlet pipe, the heating cavities are formed in the four side walls of the tank body, one end of the water outlet pipe sequentially penetrates through the four heating cavities, and the sections, located in the heating cavities, of the water outlet pipe are arranged in an S shape, so that the retention time of the hot oil in the heating cavities is prolonged, and the heating efficiency is improved. The heating effect on the interior of the tank body is improved, and asphalt in the tank body is uniformly heated through continuous stirring, so that the working efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt premixing tanks, in particular to an emulsified asphalt premixing tank. Background Art

[0002] Emulsified asphalt is a liquid asphalt mixture of asphalt and an emulsifier, resulting in either oil-in-water or oil-in-water. Emulsified asphalt is typically high-temperature road asphalt that has been mechanically agitated and chemically stabilized, then dispersed into water to liquefy, resulting in a road construction material with very low viscosity and excellent fluidity at room temperature.

[0003] Current asphalt tanks can only stir the bottom of the tank during the asphalt mixing process and cannot fully mix with the asphalt in the upper layer of the tank, which will affect the mixing effect of the asphalt; in addition, the current asphalt tanks have poor heating effect and it is difficult to play the role of continuous insulation inside the tank, which is not conducive to the heating of the asphalt and affects work efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an emulsified asphalt premixing tank.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] An emulsified asphalt premix tank includes a tank body, the top of the tank body is fixedly connected to a motor, the output end of the motor is fixedly connected to a first rotating rod, one end of the first rotating rod passes through the top wall of the tank body and extends into the interior of the tank body, the side wall of the first rotating rod is fixedly connected to a spiral blade, the side wall of the first rotating rod is fixedly connected to a first gear, the top wall of the tank body is symmetrically connected to a second rotating rod, each side wall of the second rotating rod is symmetrically fixedly connected to a plurality of stirring blades, the side wall of the second rotating rod is fixedly connected to a second gear, and each second gear is meshed with the first gear.

[0007] Preferably, a plurality of inclined blocks are fixedly connected to the bottom wall of the tank body, and a feed pipe is symmetrically fixedly connected to the side wall of the tank body.

[0008] Preferably, the bottom end of the tank body is fixedly connected to a discharge pipe, and a control valve is installed inside the discharge pipe.

[0009] Preferably, the four side walls of the tank body are each provided with a heating cavity, and the side walls of the tank body are fixedly connected to the pump body.

[0010] Preferably, the input end of the pump body is fixedly connected to a water inlet pipe, and the output end of the pump body is fixedly connected to a water outlet pipe.

[0011] Preferably, one end of the water outlet pipe passes through four heating chambers in sequence and then extends to the outside of the tank body, and a section of the water outlet pipe in each heating chamber is arranged in an S shape.

[0012] Beneficial effects of the present invention:

[0013] 1. The spiral blades continuously transport the asphalt from the bottom layer of the tank to the middle and upper layers, and the stirring blades are used to fully stir the asphalt at different layers, thereby improving the mixing effect and quality of the asphalt;

[0014] 2. Start the pump body, draw the high-temperature hot oil in the external hot oil tank into the water inlet pipe, and transport it to the water outlet pipe. The four side walls of the tank body are provided with heating chambers, and one end of the water outlet pipe passes through the four heating chambers in sequence. The section of the water outlet pipe inside the heating chamber is arranged in an S shape, thereby extending the residence time of the hot oil inside the heating chamber, improving the heating and heat preservation effect inside the tank body, and through continuous stirring, the asphalt inside the tank body is heated evenly, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of an emulsified asphalt premix tank proposed by the utility model.

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of an emulsified asphalt premix tank proposed by the utility model in another direction.

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the first rotating rod in the emulsified asphalt premixing tank proposed by the utility model.

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the inclined block in the emulsified asphalt premix tank proposed by the utility model.

[0019] In the figure: 1 tank body, 2 motor, 3 first rotating rod, 4 spiral blade, 5 first gear, 6 second rotating rod, 7 second gear, 8 stirring blade, 9 feeding pipe, 10 inclined block, 11 pump body, 12 water inlet pipe, 13 heating chamber, 14 water outlet pipe, 15 discharge pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figures 1-4, an emulsified asphalt premix tank includes a tank body 1, a motor 2 is fixedly connected to the top of the tank body 1, and a first rotating rod 3 is fixedly connected to the output end of the motor 2. One end of the first rotating rod 3 passes through the top wall of the tank body 1 and extends into the interior of the tank body 1. A spiral blade 4 is fixedly connected to the side wall of the first rotating rod 3, and a first gear 5 is fixedly connected to the side wall of the first rotating rod 3. The top wall inside the tank body 1 is symmetrically connected to a second rotating rod 6, and each second rotating rod 6 side wall is symmetrically fixedly connected to a plurality of stirring blades 8. The second rotating rod 6 side wall is fixedly connected to a second gear 7, and each second gear 7 is meshed with the first gear 5. By utilizing the meshing action between the gears, the first gear 5 drives the two second gears 7 to rotate, thereby driving the second rotating rod 6 and the stirring blades 8 on the side walls of the second rotating rod 6 to rotate, and the asphalt continuously transported upward is stirred by the stirring blades 8, so that the asphalt is fully mixed.

[0022] A plurality of inclined blocks 10 are fixedly connected to the bottom wall of the tank body 1 , and the inclined blocks 10 have a guiding function. A feed pipe 9 is symmetrically fixedly connected to the side wall of the tank body 1 , and the asphalt is passed into the interior of the tank body 1 through the feed pipe 9 .

[0023] The bottom end of the tank body 1 is fixedly connected with a discharge pipe 15 , and a control valve is installed inside the discharge pipe 15 . After the premixing is completed, the control valve is opened and the material is discharged through the discharge pipe 15 .

[0024] Each of the four side walls of the tank body 1 is provided with a heating chamber 13, to which a pump body 11 is fixedly connected. The input end of the pump body 11 is fixedly connected to a water inlet pipe 12, and the output end of the pump body 11 is fixedly connected to a water outlet pipe 14. When the pump body 11 is started, hot oil at high temperature in the external hot oil tank is drawn in through the water inlet pipe 12 and delivered to the water outlet pipe 14.

[0025] One end of the water outlet pipe 14 passes through the four heating chambers 13 in sequence and then extends to the outside of the tank body 1. A section of the water outlet pipe 14 in each heating chamber 13 is arranged in an S shape, which extends the residence time of the hot oil inside the heating chamber 13 and improves the heating effect on the inside of the tank body 1.

[0026] In the present invention, first, asphalt is passed into the interior of the tank body 1 through the feed pipe 9. After all the asphalt has entered the tank body 1, the motor 2 is started. The motor 2 is operated to drive the first rotating rod 3 to rotate, so that the spiral blades 4 on the side walls of the first rotating rod 3 are rotated. The spiral blades 4 are rotated to continuously transport the asphalt in the bottom layer of the tank body 1 to the middle and upper layers. The meshing action between the gears is utilized to drive the two second gears 7 to rotate through the first gear 5, thereby driving the second rotating rod 6 and the stirring blades 8 on the side walls of the second rotating rod 6 to rotate. The stirring blades 8 stir the asphalt continuously transported upward, so that the asphalt is fully mixed. In the process of continuously transporting the asphalt in the bottom layer of the tank body 1 to the middle and upper layers through the spiral blades 4, the stirring blades 8 are utilized to fully stir the asphalt at different layers, thereby improving the mixing effect and quality of the asphalt.

[0027] The pump body 11 is started, and the hot oil at a high temperature in the external hot oil tank is drawn into the water inlet pipe 12 and transported to the water outlet pipe 14, wherein the four side walls of the tank body 1 are each provided with a heating chamber 13, and one end of the water outlet pipe 14 sequentially passes through the four heating chambers 13, and the section of the water outlet pipe 14 located inside the heating chamber 13 is arranged in an S shape, thereby extending the residence time of the hot oil inside the heating chamber 13 and improving the heating effect on the inside of the tank body 1. The hot oil is finally transported back to the outside hot oil tank through the water outlet pipe 14, forming a cycle, continuously heating the inside of the tank body 1, improving the effect of continuous heat preservation of the inside of the tank body 1, and through continuous stirring, the asphalt inside the tank body 1 is evenly heated, further improving the working efficiency;

[0028] After the premixing is completed, the control valve is opened and the asphalt inside the tank body 1 is discharged through the discharge pipe 15 under the guidance of the inclined block 10.

[0029] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An emulsified asphalt premix tank, comprising a tank body (1), characterized in that: The top of the tank body (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a first rotating rod (3), one end of the first rotating rod (3) passes through the top wall of the tank body (1) and extends into the interior of the tank body (1), a spiral blade (4) is fixedly connected to the side wall of the first rotating rod (3), a first gear (5) is fixedly connected to the side wall of the first rotating rod (3), a second rotating rod (6) is symmetrically rotatably connected to the top wall of the tank body (1), each side wall of the second rotating rod (6) is symmetrically fixedly connected to a plurality of stirring blades (8), a second gear (7) is fixedly connected to the side wall of the second rotating rod (6), and each second gear (7) is meshingly connected to the first gear (5); The inner bottom wall of the tank body (1) is fixedly connected with a plurality of inclined blocks (10), and the side wall of the tank body (1) is symmetrically fixedly connected with a feed pipe (9); The bottom end of the tank body (1) is fixedly connected to a discharge pipe (15), and a control valve is installed inside the discharge pipe (15); The four side walls of the tank body (1) are each provided with a heating chamber (13), and the side walls of the tank body (1) are fixedly connected to a pump body (11); The input end of the pump body (11) is fixedly connected to a water inlet pipe (12), and the output end of the pump body (11) is fixedly connected to a water outlet pipe (14); One end of the water outlet pipe (14) passes through the four heating chambers (13) in sequence and then extends to the outside of the tank body (1), and a section of the water outlet pipe (14) in each heating chamber (13) is arranged in an S shape.