Energy-saving type oiling agent blending tank

By adopting a stirring system driven by servo motors, a stirring blade with a tilt structure and through-hole design in the oil agent distribution tank, as well as a combination of temperature sensors and electric heating coils, the high energy consumption and mixing of the oil agent distribution tank in the oil agent distribution tank in the oil agent distribution tank are solved in the prior art. The problem of unevenness has achieved efficient and energy-saving oil mixing effect.

CN222446148UActive Publication Date: 2025-02-11JIANGSU ZHIHAO MASCH TECH CO LTD
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Patent Information

Application Number
CN202421126526.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing oil mixing tanks cannot effectively provide temperature control and mixing mixing, resulting in increased energy consumption and unstable product quality.

Method used

An energy-saving oil agent mixing tank was designed, using a servo motor to drive the mixing rod and stirring cone, and a stirring blade and through-hole design with an inclined structure, combined with a temperature sensor and an electric heating coil to achieve effective temperature regulation and mixing efficiency improvement. .

Benefits of technology

By optimizing the stirring structure and temperature control, energy consumption and loss are reduced, stirring efficiency and product quality are improved, and usage costs are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222446148U_ABST
Patent Text Reader

Abstract

The utility model discloses an energy-saving oil agent blending tank. Relates to the field of oiling agent preparation equipment, and adopts a blending tank body, supporting legs and a heat preservation tank, observation windows are formed in the front surfaces of the blending tank body and the heat preservation tank, and a control panel is mounted on one side of the upper end of the blending tank body. According to the stirring device disclosed by the utility model, the servo motor is started, the servo motor drives the stirring rod and the stirring cone to rotate, and meanwhile, the first stirring blade and the second stirring blade are used for stirring, and the other end of each of the first stirring blade and the second stirring blade is of an inclined structure; the impact of the oil agent on the first stirring blade and the second stirring blade can be reduced, so that the loss of energy consumption is reduced; meanwhile, through holes are uniformly formed in the first stirring blade and the second stirring blade, so that the stirring efficiency is further improved, the weight of the first stirring blade and the weight of the second stirring blade are reduced, and the energy consumption of the servo motor is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the field of oil preparation equipment, in particular to an energy-saving oil preparation tank. Background Art

[0002] The oil agent mixing tank is an important link in spinning. The quality of the prepared oil agent plays an important role in the quality of spinning. When the oil agent mixing tank is mixing, different reagents need to be put into the mixing tank as required, and the mixed solution is mixed and reacted at a certain temperature and conditions. However, the existing oil agent mixing tank is directly a simple oil agent mixing barrel, and mixing is carried out directly in it. It cannot provide a very effective temperature, and the energy consumption required will be more, and it cannot be better to carry out effective mixing and mixing, which affects the normal production of the product. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides an energy-saving oil preparation tank, which solves the problems raised by the current background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] An energy-saving oil agent mixing tank comprises a mixing tank body, supporting legs, and a heat preservation tank. The fronts of the mixing tank body and the heat preservation tank are both provided with observation windows. A control panel is installed on one side of the upper end of the mixing tank body. An oil agent adding pipe and a water inlet pipe are respectively installed on both sides of the top of the mixing tank body. A symmetrical supporting leg is fixedly installed on the bottom end of the mixing tank body. A temperature sensor is installed on the top of the heat preservation tank. An oil agent flow meter is installed on one side of the heat preservation tank. A discharge pipe is installed on the bottom end of the heat preservation tank. The other end of the discharge pipe that passes through the mixing tank body is installed with An oil dosage control valve, a servo motor is installed at the top of the mixing tank body, a stirring rod is installed at the output end of the servo motor, the stirring rod passes through the mixing tank body and the top of the insulation tank, a stirring cone is fixedly installed at the bottom of the stirring rod, a connecting shaft is evenly installed on the stirring rod, a first stirring blade is evenly installed on one side of the connecting shaft, and a second stirring blade is evenly installed on the other side of the connecting shaft, a plurality of through holes are opened on one side of the first stirring blade and the second stirring blade, and the other ends of the first stirring blade and the second stirring blade are both set as inclined structures.

[0006] Preferably, the angle between the first stirring blade and the axis of the stirring rod is set to 80°, the angle between the second stirring blade and the axis of the stirring rod is set to 100°, and the height of the first stirring blade is greater than the height of the second stirring blade.

[0007] Preferably, a heat-insulating layer is provided between the mixing tank and the heat-insulating tank, and the heat-insulating layer is made of a plastic heat-insulating material.

[0008] Preferably, an electric heating coil is installed in the side wall of the insulation tank.

[0009] Preferably, symmetrical tilting blocks are installed on the inner bottom wall of the heat preservation tank.

[0010] Preferably, the control panel is electrically connected to the oil control valve, the temperature sensor, the oil flow meter and the electric heating coil respectively.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0012] The energy-saving oil preparation tank provided by the utility model starts a servo motor, which drives the stirring rod and the stirring cone to rotate, and at the same time makes the first stirring blade and the second stirring blade stir. By setting the other ends of the first stirring blade and the second stirring blade to be inclined structures, the impact of the oil on the first stirring blade and the second stirring blade can be reduced, thereby reducing energy consumption. At the same time, by evenly opening through holes on the first stirring blade and the second stirring blade, not only the stirring efficiency is further increased, but also the weight of the first stirring blade and the second stirring blade is reduced, thereby greatly reducing the energy consumption of the servo motor.

[0013] The utility model sets the angle between the first stirring blade and the axis of the stirring rod to 80°, the angle between the second stirring blade and the axis of the stirring rod to 100°, and the height of the first stirring blade is greater than the height of the second stirring blade, which can reduce the contact area between the first stirring blade and the second stirring blade and the oil agent during the stirring process, so that the axial and circumferential movement of the stirring rod can achieve a higher speed, greatly reducing resistance, thereby improving work efficiency, further reducing energy consumption, and reducing use costs;

[0014] The utility model is provided with a temperature sensor. By using a control panel, the temperature sensor and an electric heating coil in coordination, the temperature inside the heat preservation tank can be adjusted, thereby greatly improving the stirring efficiency. At the same time, a heat preservation layer is provided between the heat preservation tank and the mixing tank body. The heat preservation layer is made of plastic heat preservation material, which can effectively avoid heat loss and temperature reduction, thereby reducing energy loss. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view of the utility model.

[0016] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0017] Figure 3 for Figure 2 A schematic diagram of the enlarged local structure.

[0018] In the figure: 1. mixing tank; 2. supporting legs; 3. observation window; 4. control panel; 5. oil adding pipe; 6. water inlet pipe; 7. discharge pipe; 8. oil dosage control valve; 9. servo motor; 10. stirring rod; 11. connecting shaft; 12. first stirring blade; 13. second stirring blade; 14. temperature sensor; 15. oil flow meter; 16. insulation layer; 17. insulation tank; 18. electric heating coil; 19. tilting block; 20. through hole; 21. stirring cone. DETAILED DESCRIPTION

[0019] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0020] According to an embodiment of the utility model, an energy-saving oil preparation tank is provided.

[0021] Embodiment 1:

[0022] As shown in the attached figure of the instruction manual Figure 1 As shown, an energy-saving oil agent mixing tank comprises a mixing tank body 1, supporting legs 2, and a heat preservation tank 17. The fronts of the mixing tank body 1 and the heat preservation tank 17 are both provided with observation windows 3. A control panel 4 is installed on one side of the upper end of the mixing tank body 1. An oil agent adding pipe 5 and a water inlet pipe 6 are respectively installed on both sides of the top of the mixing tank body 1. A symmetrical supporting leg 2 is fixedly installed on the bottom end of the mixing tank body 1. A temperature sensor 14 is installed on the top of the heat preservation tank 17. An oil agent flow meter 15 is installed on one side of the inside of the heat preservation tank 17. A discharge pipe 7 is installed on the bottom end of the heat preservation tank 17. The other end of the discharge pipe 7 that passes through the mixing tank body 1 is provided with an oil dosage meter. A control valve 8 is provided, a servo motor 9 is installed at the top of the mixing tank body 1, a stirring rod 10 is installed at the output end of the servo motor 9, the stirring rod 10 passes through the mixing tank body 1 and the top of the insulation tank 17, a stirring cone 21 is fixedly installed at the bottom end of the stirring rod 10, a connecting shaft 11 is evenly installed on the stirring rod 10, a first stirring blade 12 is evenly installed on one side of the connecting shaft 11, a second stirring blade 13 is evenly installed on the other side of the connecting shaft 11, a plurality of through holes 20 are opened on one side of the first stirring blade 12 and the second stirring blade 13, and the other ends of the first stirring blade 12 and the second stirring blade 13 are both set to an inclined structure.

[0023] A plurality of through holes 20 are provided on one side of the first stirring blade 12 and the second stirring blade 13. By evenly providing the through holes 20 on the first stirring blade 12 and the second stirring blade 13, not only the stirring efficiency is further increased, but also the weight of the first stirring blade 12 and the second stirring blade 13 is reduced, thereby greatly reducing the energy consumption of the servo motor 9.

[0024] The other ends of the first stirring blade 12 and the second stirring blade 13 are both arranged to be inclined structures, which can reduce the impact of the oil on the first stirring blade 12 and the second stirring blade 13, thereby reducing energy consumption.

[0025] An insulation layer 16 is arranged between the mixing tank 1 and the insulation tank 17. The insulation layer 16 is made of rubber-plastic insulation material. The rubber-plastic insulation material is an insulation material made of PEVA material, which has good elasticity and shock resistance and good sound insulation effect. It is widely used in construction, chemical industry, medicine and other fields, and can reduce energy consumption, environmental pollution and greenhouse effect. The rubber-plastic insulation material not only has excellent thermal conductivity and insulation performance, but also the outer surface of the material can prevent condensation, isolate the medium from heat exchange with the outside world, and is a high-quality insulation and energy-saving material.

[0026] Embodiment 2:

[0027] As shown in the attached figure of the instruction manual Figure 1 , Figure 2 and Figure 3 As shown, an energy-saving oil preparation tank, when in use, firstly detects the temperature in the insulation tank 17 through the temperature sensor 14, and transmits the detection signal to the control panel 4, and controls the heating temperature and time of the electric heating coil 18 through the control panel 4, so that the temperature inside the insulation tank 17 can be adjusted, greatly improving the mixing efficiency, and at the same time, by arranging an insulation layer 16 between the insulation tank 17 and the preparation tank body 1, the insulation layer 16 is made of plastic insulation material, which can effectively avoid the loss of heat and the decrease of temperature, thereby reducing the loss of energy. Then, the oil is added to the inside of the insulation tank 17 through the oil addition pipe 5 and the water inlet pipe 6 respectively, and then the servo motor 9 is started through the control panel 4, and the servo motor 9 drives the stirring rod 10 and the stirring cone 21 to rotate, and the stirring rod 10 drives the first stirring blade 12 and the second stirring blade 13 to stir, so that the mixing and preparation is more thorough, and after the mixing is completed, the oil dosage control valve 8 is controlled by the control panel 4, and the oil dosage control valve 8 is used to control the discharge of the final oil, the overall operation is simple, and the energy loss is effectively reduced.

[0028] In the present invention, the angle between the first stirring blade 12 and the axis of the stirring rod 10 is set to 80°, and the angle between the second stirring blade 13 and the axis of the stirring rod 10 is set to 100°. The height of the first stirring blade 12 is greater than the height of the second stirring blade 13, which can reduce the contact area between the first stirring blade 12 and the second stirring blade 13 and the oil agent during the stirring process, so that the axial and circumferential movement of the stirring rod 10 can achieve a higher speed, greatly reducing resistance, thereby improving work efficiency, further reducing energy consumption, and reducing use costs.

[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An energy-saving oil preparation tank, characterized in that: The invention comprises a mixing tank (1), supporting legs (2), and a heat preservation tank (17). The front of the mixing tank (1) and the heat preservation tank (17) are both provided with an observation window (3). A control panel (4) is installed on one side of the upper end of the mixing tank (1). An oil agent addition pipe (5) and a water inlet pipe (6) are respectively installed through the two sides of the top of the mixing tank (1). The bottom of the mixing tank (1) is fixedly provided with symmetrical supporting legs (2). A temperature sensor (14) is installed on the top of the heat preservation tank (17). An oil agent flow meter (15) is installed on one side of the inside of the heat preservation tank (17). A discharge pipe (7) is installed through the bottom of the heat preservation tank (17). An oil dosage control valve (8) is installed on the other end of the discharge pipe (7) that passes through the mixing tank (1). A servo motor (9) is installed at the top of the mixing tank (1), and a stirring rod (10) is installed at the output end of the servo motor (9). The stirring rod (10) passes through the top of the mixing tank (1) and the insulation tank (17). A stirring cone (21) is fixedly installed at the bottom of the stirring rod (10). A connecting shaft (11) is evenly installed on the stirring rod (10). A first stirring blade (12) is evenly installed on one side of the connecting shaft (11), and a second stirring blade (13) is evenly installed on the other side of the connecting shaft (11). A plurality of through holes (20) are provided on one side of the first stirring blade (12) and the second stirring blade (13), and the other ends of the first stirring blade (12) and the second stirring blade (13) are both arranged as inclined structures.

2. The energy-saving oil preparation tank according to claim 1, characterized in that: The angle between the first stirring blade (12) and the axis of the stirring rod (10) is set to 80°, the angle between the second stirring blade (13) and the axis of the stirring rod (10) is set to 100°, and the height of the first stirring blade (12) is greater than the height of the second stirring blade (13).

3. The energy-saving oil preparation tank according to claim 1, characterized in that: A heat-insulating layer (16) is provided between the mixing tank body (1) and the heat-insulating tank (17), and the heat-insulating layer (16) is made of a plastic heat-insulating material.

4. The energy-saving oil preparation tank according to claim 1, characterized in that: An electric heating coil (18) is installed in the side wall of the heat preservation tank (17).

5. The energy-saving oil preparation tank according to claim 1, characterized in that: Symmetrical tilting blocks (19) are installed on the inner bottom wall of the heat-insulating tank (17).

6. The energy-saving oil preparation tank according to claim 1, characterized in that: The control panel (4) is electrically connected to the oil control valve (8), the temperature sensor (14), the oil flow meter (15) and the electric heating coil (18) respectively.