Crushing device for nut processing
By designing a nut processing crushing device including a flip rack, a connecting plate, a crushing roller and a split structure, the problem of uneven crushing of nuts in the prior art is solved, and better crushing effect and finished product quality are achieved.
Patent Information
- Application Number
- CN202420728953.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-10
AI Technical Summary
When the existing crushing device crushes nuts, if there are a large number of nuts falling on the crushing roller, it will affect the crushing effect of the nuts, causing some nuts to be crushed unevenly, and affect the quality of the finished product.
A crushing device for nut processing is designed, including a rack, crushing bin, hopper, feeding mechanism and crushing mechanism. The feeding mechanism achieves uniform feeding of nuts in the hopper through the cooperation of the flip rack and the connecting plate; the crushing mechanism ensures that the nuts enter the crushing roller evenly for crushing.
The device ensures that the nuts fall into the crushing roller evenly during the crushing process, improving the crushing effect, avoiding the problem of uneven crushing of nuts, and improving the quality of finished products.
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Figure CN222446633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nut processing, in particular to a crushing device for nut processing. Background Art
[0002] Nuts are a type of closed fruit with a hard skin and one or more seeds (such as chestnuts, almonds, etc.). Nuts can be divided into herbaceous seed nuts and tree nuts.
[0003] When processing nut foods, the nut shells are first removed, and then the kernels are crushed by a grinder. When the existing crushing device crushes the nuts, the nuts are usually poured directly into the grinder from the feed port and crushed by a pair of crushing rollers. If a large number of nuts fall onto the crushing rollers, the crushing effect of the nuts will be affected, causing some nuts to be crushed unevenly, affecting the quality of the finished product. Therefore, a crushing device for nut processing is proposed to solve the above problem. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a crushing device for nut processing, which has the advantages of better crushing effect and the like, and solves the problem that if a large number of nuts fall onto the crushing roller, the crushing effect of the nuts will be affected, resulting in uneven crushing of some nuts.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a nut processing crushing device, comprising a frame, a crushing bin is fixed on the frame, a hopper is fixed on the crushing bin, a feeding mechanism is arranged in the hopper, and a crushing mechanism is arranged in the crushing bin;
[0006] The feeding mechanism comprises a turning frame whose middle part is rotatably arranged on the frame through a rotating shaft, and a connecting plate extending into the hopper is provided on the turning frame through a rotating shaft, and a supporting plate is fixed to the end of the connecting plate, and the other end of the supporting plate partially extends out of the hopper;
[0007] The pulverizing mechanism comprises two pairs of pulverizing shafts which are rotatably arranged in the pulverizing bin via rotating shafts, pulverizing rollers are fixed on the outer sides of the pulverizing shafts, and the pulverizing rollers in each pair of pulverizing rollers rotate in opposite directions.
[0008] Furthermore, a mounting plate is fixed at the end of the flip frame, a pair of limiting shafts are fixed on the mounting plate, a connecting plate is fixed at the corresponding position on the frame, the end of the limiting shaft extends to the side of the connecting plate, a compression spring is sleeved on the outer side of the limiting shaft, and the compression spring is arranged between the mounting plate and the connecting plate.
[0009] Furthermore, an extension plate is slidably mounted on the support plate, and the extension plate is fastened to the support plate by bolts.
[0010] Furthermore, a driving mechanism is provided on the frame, and the driving mechanism includes a driving motor fixed on the frame, the output shaft of the driving motor is fixed to one of the crushing shafts, and transmission gears are fixed on the four crushing shafts, and adjacent transmission gears are meshed with each other.
[0011] Furthermore, a cam is fixed to the outer side of the crushing shaft fixed to the output shaft of the driving motor, and an extrusion wheel in contact with the cam is provided at the bottom end of the overturning frame through the rotation of the rotating shaft.
[0012] Furthermore, a diversion structure is also provided in the crushing bin.
[0013] Furthermore, the diversion structure includes a pair of guide plates fixed in the crushing bin, a mounting shaft is fixed in the middle of the inner wall of the crushing bin, three diversion plates equidistantly distributed are fixed on the outer side of the mounting shaft, the top of the middle diversion plate extends between the two guide plates, and the other two diversion plates face the two pairs of crushing rollers respectively, and the inner wall of the crushing bin is also fixed with two downstream plates corresponding to the two diversion plates respectively, and the bottom ends of the downstream plates are bent inward, and the inner wall of the crushing bin is also fixed with two pairs of limit plates, each pair of limit plates faces oppositely, and the inner cavity of the crushing bin is also fixed with two pairs of blanking plates, and the bottom ends of the two pairs of blanking plates are inclined outward.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] The nut processing crushing device has a rotating frame, and a mounting plate at one end of the rotating frame compresses a compression spring, and the supporting plate can be driven to swing left and right in the hopper through a connecting plate, so that the nuts on the supporting plate can fall evenly from the gap between the supporting plate and the inner wall of the hopper, so that the nuts gradually and slowly fall into the crushing bin for even crushing.
[0016] The gap between the support plate and the side wall of the hopper can also be changed by changing the installation position of the extension plate on the support plate, thereby changing the feeding rate of the nuts;
[0017] When the nuts fall into the crushing bin through the hopper, they can be guided to the top of the middle diverter plate by the guide plate, and the middle diverter plate divides the nuts into two waves, which are respectively guided to the two pairs of crushing rollers by the downstream plates on both sides. The setting of the two pairs of limit plates allows the nuts to enter from the middle of the top of a pair of crushing rollers, which helps to improve the crushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a partial structural schematic diagram of the feeding mechanism and the driving mechanism of the utility model;
[0020] Figure 3It is a schematic diagram of the flow diversion structure in the crushing chamber and two pairs of crushing rollers of the utility model.
[0021] In the figure: 1. frame; 2. crushing bin; 3. hopper; 4. feeding mechanism; 401. turning frame; 402. mounting plate; 403. limiting shaft; 404. connecting plate; 405. compression spring; 406. connecting plate; 407. supporting plate; 408. extension plate; 5. crushing mechanism; 501. crushing shaft; 502. crushing roller; 6. driving mechanism; 601. driving motor; 602. transmission gear; 603. cam; 604. extrusion wheel; 7. diversion structure; 701. guide plate; 702. mounting shaft; 703. diversion plate; 704. downstream plate; 705. limiting plate; 706. blanking plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-3 A nut processing crushing device in this embodiment includes a frame 1, a crushing bin 2 is fixed on the frame 1, a hopper 3 is fixed on the crushing bin 2, a feeding mechanism 4 is provided in the hopper 3, and a crushing mechanism 5 is provided in the crushing bin 2. Nuts are poured into the hopper 3, and the feeding mechanism 4 realizes uniform feeding, so that the nuts slowly fall into the crushing mechanism 5 in the crushing bin 2 for crushing.
[0024] The feeding mechanism 4 can make the nuts fall evenly into the crushing bin 2. Figure 1-2 As shown, the feeding mechanism 4 includes a flip frame 401 whose middle part is rotatably arranged on the frame 1 through a rotating shaft, a mounting plate 402 is fixed at the end of the flip frame 401, a pair of limit shafts 403 are fixed on the mounting plate 402, a connecting plate 404 is fixed at the corresponding position on the frame 1, the end of the limit shaft 403 extends to the side of the connecting plate 404, the outer side of the limit shaft 403 is sleeved with a compression spring 405, the compression spring 405 is arranged between the mounting plate 402 and the connecting plate 404, a connecting plate 406 extending into the hopper 3 is provided on the flip frame 401 through a rotating shaft, a support plate 407 is fixed at the end of the connecting plate 406, and the other end portion of the support plate 407 extends to the outside of the hopper 3.
[0025] The turning frame 401 rotates, and the mounting plate 402 at one end of the turning frame 401 squeezes the compression spring 405, and can drive the support plate 407 to shake left and right in the hopper 3 through the connecting plate 406, so that the nuts on the support plate 407 can fall evenly from the gap between the support plate 407 and the inner wall of the hopper 3.
[0026] An extension plate 408 is slidably installed on the support plate 407. The gap between the support plate 407 and the side wall of the hopper 3 can be changed by changing the installation position of the extension plate 408 on the support plate 407, thereby changing the feeding rate of the nuts. A long hole is opened on the extension plate 408, and a threaded through hole threadedly connected to the bolt is opened on the support plate 407. After moving the extension plate 408, the extension plate 408 can be fixed to the support plate 407 by bolts.
[0027] The crushing mechanism 5 includes two pairs of crushing shafts 501 which are rotatably arranged in the crushing bin 2. Crushing rollers 502 are fixed to the outer sides of the crushing shafts 501. The crushing rollers 502 in each pair of crushing rollers 502 rotate in opposite directions. The two pairs of crushing rollers 502 can crush two waves of nuts at the same time.
[0028] In order to improve the utilization rate of kinetic energy, a driving mechanism 6 is also provided on the frame 1, and the feeding mechanism 4 and the crushing mechanism 5 can be driven together by the driving mechanism 6. Figure 1-2 As shown, the driving mechanism 6 includes a driving motor 601 fixed on the frame 1, the output shaft of the driving motor 601 is fixed to one of the crushing shafts 501, and transmission gears 602 are fixed on the four crushing shafts 501. Adjacent transmission gears 602 are meshed with each other, so that the driving motor 601 can drive the four groups of crushing shafts 501 to rotate simultaneously.
[0029] Since a cam 603 is also fixed to the outside of the crushing shaft 501 fixed to the output shaft of the driving motor 601, the bottom end of the flip frame 401 is provided with an extrusion wheel 604 that contacts the cam 603 through a rotating shaft. When the cam 603 rotates, the cam 603 can push the extrusion wheel 604 and drive the bottom end of the flip frame 401 to move toward the side away from the driving motor 601, and the top end of the flip frame 401 can move toward the side close to the driving motor 601 and squeeze the compression spring 405. When the cam 603 rotates to stop squeezing the extrusion wheel 604, the flip frame 401 can be reset under the action of the compression spring 405, so that the support plate 407 can be shaken left and right in the hopper 3.
[0030] Since there are two pairs of crushing rollers 502, two waves of nuts can be crushed at the same time. How to guide the nuts dropped in the hopper 3 into the two pairs of crushing rollers 502 for simultaneous crushing? A split flow structure 7 is also provided in the crushing bin 2. Figure 3As shown, the diverter structure 7 includes a pair of guide plates 701 fixed in the crushing bin 2, a mounting shaft 702 is fixed in the middle of the inner wall of the crushing bin 2, and three diverter plates 703 equidistantly distributed are fixed on the outer side of the mounting shaft 702, the top of the middle diverter plate 703 extends between the two guide plates 701, and the other two diverter plates 703 face the two pairs of crushing rollers 502 respectively, and the inner wall of the crushing bin 2 is also fixed with two downstream plates 704 corresponding to the two diverter plates 703 respectively, and the bottom ends of the downstream plates 704 are bent inwardly, and the inner wall of the crushing bin 2 is also fixed with two pairs of limit plates 705, and each pair of limit plates 705 faces oppositely. The arrangement of the diverter plates 703, the downstream plates 704 and the limit plates 705 can conveniently guide the nuts to the middle of a pair of crushing rollers 502, and the inner cavity of the crushing bin 2 is also fixed with two pairs of blanking plates 706, and the bottom ends of the two pairs of blanking plates 706 are inclined outwardly to facilitate the discharge of nut crushing.
[0031] When the nuts fall into the crushing bin 2 through the hopper 3, the nuts are guided to the top of the middle diverter plate 703 by the guide plate 701, and then the nuts are divided into two waves by the middle diverter plate 703, and are respectively guided to the two pairs of crushing rollers 502 by the downstream plates 704 on both sides. The setting of the two pairs of limit plates 705 allows the nuts to enter from the middle of the top of a pair of crushing rollers 502, which helps to improve the crushing effect. After being crushed by the crushing rollers 502, the crushed nuts are discharged through the drop plate 706.
[0032] By adopting the above-mentioned nut processing crushing device, the nuts are evenly dropped and crushed more thoroughly. The specific crushing method is as follows:
[0033] Pour the nuts into the hopper 3, start the drive motor 601, the output shaft of the drive motor 601 drives the corresponding crushing shaft 501 to rotate, the cam 603 on the outer side of the crushing shaft 501 rotates, the cam 603 can push the extrusion wheel 604, and drive the bottom end of the flip frame 401 to move to the side away from the drive motor 601, the top end of the flip frame 401 can move to the side close to the drive motor 601, and squeeze the compression spring 405, when the cam 603 rotates to not squeeze the extrusion wheel 604, under the action of the compression spring 405, the flip frame 401 can be reset, so that the support plate 407 can be shaken left and right in the hopper 3, so that the nuts on the support plate 407 can fall evenly from the gap between the support plate 407 and the inner wall of the hopper 3;
[0034] The nuts falling into the crushing bin 2 are guided to the top of the middle diverter plate 703 by the guide plate 701, and the middle diverter plate 703 divides the nuts into two waves, which are respectively guided to the two pairs of crushing rollers 502 by the downstream plates 704 on both sides. After being crushed by the crushing rollers 502, the crushed nuts are discharged through the blanking plate 706.
[0035] The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A nut processing crushing device, characterized in that: It comprises a frame (1), a crushing bin (2) is fixed on the frame (1), a hopper (3) is fixed on the crushing bin (2), a feeding mechanism (4) is arranged in the hopper (3), and a crushing mechanism (5) is arranged in the crushing bin (2); The feeding mechanism (4) comprises a turning frame (401) whose middle part is rotatably arranged on the frame (1) via a rotating shaft, and a connecting plate (406) extending into the hopper (3) is provided on the turning frame (401) via a rotating shaft, and a supporting plate (407) is fixed to the end of the connecting plate (406), and the other end portion of the supporting plate (407) extends outside the hopper (3); The pulverizing mechanism (5) comprises two pairs of pulverizing shafts (501) which are rotatably arranged in the pulverizing bin (2) via a rotating shaft, pulverizing rollers (502) are fixed on the outer sides of the pulverizing shafts (501), and the pulverizing rollers (502) in each pair of pulverizing rollers (502) rotate in opposite directions.
2. A nut processing crushing device according to claim 1, characterized in that: A mounting plate (402) is fixed at the end of the flip frame (401), a pair of limit shafts (403) are fixed on the mounting plate (402), a connecting plate (404) is fixed at a corresponding position on the frame (1), the end of the limit shaft (403) extends to the side of the connecting plate (404), a compression spring (405) is sleeved on the outer side of the limit shaft (403), and the compression spring (405) is arranged between the mounting plate (402) and the connecting plate (404).
3. A nut processing crushing device according to claim 1, characterized in that: An extension plate (408) is slidably mounted on the support plate (407), and the extension plate (408) is fastened to the support plate (407) by bolts.
4. A nut processing crushing device according to claim 1, characterized in that: The frame (1) is also provided with a driving mechanism (6), the driving mechanism (6) comprising a driving motor (601) fixed on the frame (1), the output shaft of the driving motor (601) being fixed to one of the crushing shafts (501), the four crushing shafts (501) being fixed with transmission gears (602), and adjacent transmission gears (602) being meshed with each other.
5. A nut processing crushing device according to claim 4, characterized in that: A cam (603) is also fixed on the outside of the crushing shaft (501) fixed to the output shaft of the driving motor (601), and an extrusion wheel (604) in contact with the cam (603) is provided at the bottom end of the overturning frame (401) through a rotating shaft.
6. A nut processing crushing device according to claim 1, characterized in that: A flow dividing structure (7) is also provided in the crushing bin (2).
7. A nut processing crushing device according to claim 6, characterized in that: The flow dividing structure (7) comprises a pair of guide plates (701) fixed in the crushing bin (2); a mounting shaft (702) is fixed in the middle of the inner wall of the crushing bin (2); three flow dividing plates (703) distributed at equal intervals are fixed on the outer side of the mounting shaft (702); the top end of the middle flow dividing plate (703) extends between the two guide plates (701); the other two flow dividing plates (703) are respectively directed toward the two pairs of crushing rollers (502) ), the inner wall of the crushing bin (2) is also fixed with two downstream plates (704) respectively corresponding to the two diverter plates (703), the bottom ends of the downstream plates (704) are bent inwardly, the inner wall of the crushing bin (2) is also fixed with two pairs of limit plates (705), each pair of limit plates (705) faces oppositely, and the inner cavity of the crushing bin (2) is also fixed with two pairs of blanking plates (706), the bottom ends of the two pairs of blanking plates (706) are inclined outwardly.