Gardenia fresh fruit pulverizer

Abstract

The utility model discloses a fresh gardenia fruit pulverizer. The fresh gardenia fruit pulverizer comprises a pulverizing cavity, a bottom screen steel mesh, a pulverizing cutter assembly and a motor. The crushing cutter assembly is accommodated in the crushing cavity; the driving end of the crushing cutter assembly extends out of the crushing cavity and is in driving connection with the driving end of the motor; the crushing cutter assembly comprises a rotating shaft and a plurality of blades; one end of the blade is detachably connected with the rotating shaft; the extending ends of the blades extend towards the inner wall of the crushing cavity; the distance between the inner wall of the crushing cavity and the extending end of the blade is 4-6mm; an opening is formed in the bottom of the crushing cavity; a bottom screen steel mesh cover is arranged on the opening; a plurality of through holes are formed in the bottom screen steel mesh, and the diameter of the through holes is 45-30% of the diameter of the fresh gardenia fruits. The distance between the blade and the bottom screen steel mesh is reduced, the thickness of the bottom screen steel mesh is increased, and the stress reliability of the bottom screen steel mesh is improved, so that the uniformity of the broken fruits is improved, the whole fruits are prevented from being produced, meanwhile, the situation of machine blockage is avoided, the breaking efficiency is improved, and the same fruit does not need to be broken repeatedly.

Description

Technical Field

[0001] The present application relates to the technical field of fresh gardenia fruit, and in particular to a fresh gardenia fruit crusher. Background Art

[0002] Gardenia fruit is rich in cyclopentane ether terpenes, diterpenes, flavonoids, organic acids, etc. These effective active ingredients have the effects of protecting the liver and promoting bile secretion, anti-inflammatory, anti-oxidation, protecting nerves, and inhibiting bacteria. At the same time, gardenia fruit is also the raw material for extracting gardenia yellow pigment. In order to improve the utilization rate of gardenia, the effective ingredients of gardenia are obtained by crushing and water extracting the gardenia fruit for wider application. The existing gardenia crusher is mainly used to crush cooked fruits, such as an over-ripe soft gardenia crushing device disclosed in CN201922267344.X. However, this structure cannot achieve effective crushing of fresh gardenia fruits.

[0003] Gardenia extraction uses fresh fruit as raw material. Fresh fruit is hard and small in diameter. It is easy to leak through the bottom screen during the crushing process, resulting in a large number of small-diameter fruits that cannot be effectively crushed. They are also easy to be damaged and the discharge is uneven. The existing bottom screen has poor force reliability. It is difficult to generate the required support force during crushing, resulting in repeated crushing and reduced crushing efficiency. Figure 1 shown.

[0004] Moreover, the existing gardenia grinder has a small cavity, only 40 cm*50 cm, and the single crushing volume is small, and the crushing efficiency is too low. The existing grinder blade setting structure has a small crushing space reserved, and the cutting surface that can play the crushing function during crushing is small, and the crushing efficiency is low. The extension end of the blade is too far away from the bottom screen surface (about 3 cm), resulting in unsmooth discharge, frequent machine blockage, uneven crushed particle size, and unbroken whole fruit discharge.

[0005] The information disclosed in the background technology section is only intended to increase the understanding of the overall background of the utility model, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to ordinary technicians in the field. Utility Model Content

[0006] In view of the above technical problems, the present application provides a gardenia fresh fruit crusher, which has a long service life, uniform fruit body crushing after crushing, and can effectively avoid the occurrence of whole fruits. At the same time, the processing volume is increased and the crushing efficiency is improved.

[0007] The present application provides a gardenia fresh fruit crusher, comprising: a crushing chamber, a bottom screen steel mesh, a crushing knife assembly, and a motor; the crushing knife assembly is accommodated in the crushing chamber; the driving end of the crushing knife assembly extends out of the crushing chamber and is drivingly connected to the driving end of the motor;

[0008] The crushing blade assembly includes: a rotating shaft, a plurality of blades; one end of the blade is detachably connected to the rotating shaft; and the extended end of the blade is extended toward the inner wall of the crushing chamber;

[0009] The distance between the inner wall of the crushing chamber and the extended end of the blade is 4 to 6 mm;

[0010] An opening is arranged at the bottom of the crushing chamber, and a bottom screen steel mesh cover is arranged on the opening;

[0011] A plurality of through holes are arranged on the bottom screen steel net, and the aperture of the through holes is 45-30% of the diameter of the fresh gardenia fruit.

[0012] Preferably, the installation positions of the blades on the rotating shaft are arranged at intervals.

[0013] Preferably, the blade includes: a first group of tools, a second group of tools, a third group of tools, and a fourth group of tools; the line connecting the installation positions of the first group of tools and the second group of tools on the rotating shaft passes through the center of the rotating shaft; the line connecting the installation positions of the third group of tools and the fourth group of tools on the rotating shaft passes through the center of the rotating shaft.

[0014] Preferably, it comprises: a frame; a crushing chamber and a motor installed on the frame.

[0015] Preferably, it comprises: a crushing group shaft end cover; the crushing group shaft end cover is arranged on one end of the rotating shaft extending out of the crushing chamber.

[0016] Preferably, it comprises: a feed interface; the feed interface is arranged on the opening at the top of the crushing chamber.

[0017] Preferably, the thickness of the bottom screen steel mesh is 3 to 5 mm.

[0018] The beneficial effects of this application include:

[0019] 1) The gardenia fresh fruit crusher provided in the present application reduces the distance between the blade and the bottom screen steel mesh, increases the thickness of the bottom screen steel mesh, and improves the force-bearing reliability of the bottom screen steel mesh, thereby improving the uniformity of the fruit body after crushing, avoiding the production of whole fruits, and avoiding the occurrence of machine blockages. At the same time, the crushing efficiency is improved, and there is no need to repeatedly crush the same fruit body.

[0020] 2) The gardenia fresh fruit crusher provided by the present application has a larger crusher cavity and a staggered arrangement of blades, which greatly improves the crushing efficiency from 0.8 to 1 ton per hour to 3 to 5 tons per hour. The improved crushed gardenia particles are more uniform, with the characteristics of high efficiency, safe and reliable use, and low noise. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the three-dimensional structure of a gardenia fresh fruit crusher in at least one embodiment provided in the present application;

[0022] Figure 2 A schematic diagram of a cutaway three-dimensional structure of a gardenia fresh fruit crusher in at least one embodiment provided in the present application;

[0023] Figure 3 A schematic diagram of a top view of a crusher in at least one embodiment provided in the present application;

[0024] Legend:

[0025] Feeding interface 1, motor 2, crushing chamber 3, shaft end cover 31, frame 11, supporting leg 111, motor output end 21, crushing group shaft end cover 33, blade 321, bottom screen steel mesh 322, rotating shaft 32. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0028] The technical means that are not described in detail in this application and are not used to solve the technical problems of this application are all set according to the common knowledge in the field, and can be implemented in a variety of common knowledge settings.

[0029] See also Figures 1 to 3 The gardenia fresh fruit crusher provided in the present application includes: a feed interface 1, a motor 2, a crushing chamber 3, a shaft end cover 31, a frame 11, a leg 111, a motor output end 21, a crushing group shaft end cover 33, a blade 321, a bottom screen steel mesh 322, and a rotating shaft 32;

[0030] The feed interface 1 is arranged at an opening on one side of the top of the crushing chamber 3 for guiding the material; the crushing knife assembly is accommodated in the crushing chamber 3; the crushing knife assembly includes: a rotating shaft 32, a plurality of blades 321; one end of the blade 321 is detachably connected to the rotating shaft 32; the other end of the blade 321 is extended to the inner wall of the crushing chamber 3; an opening is arranged at the bottom of the crushing chamber 3, and a bottom screen steel mesh 322 is arranged on the opening. The crushing chamber 3 is arranged on the frame 11, and a motor 2 is arranged on the other side of the frame 11. The motor 2 is connected to the crushing knife assembly by driving, for example, by a transmission belt, so that the crushing knife assembly rotates in the crushing chamber 3. The bottom screen steel mesh 322 is a steel plate with a plurality of holes. The diameter of the holes on the steel plate is smaller than the diameter of the fresh gardenia fruit, which is 45-30% of the diameter of the fresh gardenia fruit. According to this arrangement, the whole fruit can be avoided, and blockage during crushing can be avoided, thereby improving the crushing efficiency.

[0031] During crushing, the fresh gardenia fruit enters the crushing chamber 3 through the feed interface 1, and the motor 2 is turned on to drive the crushing knife assembly to rotate in the crushing chamber 3 to crush the fresh gardenia fruit. The crushed fruit body is discharged downward through the bottom screen steel mesh 322. The fresh gardenia fruit that has not been crushed to the discharge particle size can continue to be crushed in the crushing chamber 3. When it reaches the discharge particle size, it is discharged through the bottom screen steel mesh 322 under the push of the crushing knife assembly.

[0032] In a specific embodiment, the gap between the extended end surface of the blade 321 and the top surface of the bottom screen steel mesh 322 is 4 to 6 mm;

[0033] In a specific embodiment, the crushing blade assembly includes: a plurality of blades 321; one end of each blade is mounted on the rotating shaft 32, and the connection positions of each blade and the rotating shaft 32 are arranged at intervals. This achieves the effect of staggered arrangement of the blades 321, avoids the fixed crushing position of each blade 321, increases the crushing points in the crushing chamber 3, improves the crushing efficiency, and quickly realizes effective crushing of the fresh gardenia fruit.

[0034] In a specific embodiment, the blade 321 includes: a first set of cutters, a second set of cutters, a third set of cutters, and a fourth set of cutters; the first set of cutters and the second set of cutters are symmetrically arranged on both sides of the rotating shaft 32; the third set of cutters and the fourth set of cutters are symmetrically arranged on the other two sides of the rotating shaft 32. This arrangement has the highest crushing efficiency, specifically, the line connecting the installation points of the first set of cutters and the second set of cutters passes through the center of the rotating shaft 32; the line connecting the installation points of the third set of cutters and the fourth set of cutters passes through the center of the rotating shaft 32.

[0035] In a specific embodiment, the size of the crushing chamber 3 is 60-70 cm*70-80 cm, and this setting can effectively improve the single processing efficiency.

[0036] In a specific embodiment, the motor output end 21 of the motor 2 and the end of the rotating shaft 32 extending outside the grinding chamber 3 are drivingly connected.

[0037] In a specific embodiment, it includes: a plurality of legs 111; the legs 111 are arranged on the bottom surface of the frame 11 to adjust the height of the frame 11 according to production needs.

[0038] In a specific embodiment, the bottom screen steel mesh 322 is made of a steel plate with a thickness of 3 to 5 mm. At this time, the force is reliable and meets production needs.

[0039] In a specific embodiment, it includes: a crushing group shaft end cover 33; the crushing group shaft end cover 33 is covered on the installation end of the rotating shaft 32 in the crushing chamber 3 to achieve sealing and dustproof.

[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gardenia fresh fruit crusher, characterized in that: include: A crushing chamber (3), a bottom screen steel mesh (322), a crushing knife assembly, and a motor (2); The crushing blade assembly is accommodated in the crushing chamber (3); The driving end of the crushing blade assembly extends out of the crushing chamber (3) and is drivingly connected to the driving end of the motor; The crushing blade assembly comprises: a rotating shaft (32), a plurality of blades (321); one end of the blade (321) is detachably connected to the rotating shaft (32); and an extended end of the blade (321) is extended toward the inner wall of the crushing chamber (3); The distance between the inner wall of the crushing chamber (3) and the extended end of the blade (321) is 4 to 6 mm; An opening is arranged at the bottom of the crushing chamber (3), and a bottom screen steel mesh (322) is covered on the opening; A plurality of through holes are provided on the bottom screen steel mesh (322), and the diameter of the through holes is 45-30% of the diameter of the fresh gardenia fruit.

2. The gardenia fresh fruit crusher according to claim 1, characterized in that: The installation positions of the blades (321) on the rotating shaft (32) are arranged at intervals.

3. The gardenia fresh fruit crusher according to claim 1, characterized in that: The blades (321) include: a first group of cutters, a second group of cutters, a third group of cutters, and a fourth group of cutters; a line connecting the installation positions of the first group of cutters and the second group of cutters on the rotating shaft (32) passes through the center of the rotating shaft (32); and a line connecting the installation positions of the third group of cutters and the fourth group of cutters on the rotating shaft (32) passes through the center of the rotating shaft (32).

4. The gardenia fresh fruit crusher according to claim 1, characterized in that: include: The frame (11) is provided with a crushing chamber (3) and a motor (2) which are installed on the frame (11).

5. The gardenia fresh fruit crusher according to claim 1, characterized in that: include: The pulverizing group shaft end cover (33) is arranged on the end of the rotating shaft (32) extending out of the pulverizing chamber (3).

6. The gardenia fresh fruit crusher according to claim 1, characterized in that: include: Feeding interface (1); the feeding interface (1) is arranged on the opening at the top of the crushing chamber (3).

7. The gardenia fresh fruit crusher according to claim 1, characterized in that: The thickness of the bottom screen steel mesh (322) is 3-5 mm.

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