Movable type inclination-angle-controllable pneumatic erecting and lifting device
By designing a mobile pneumatic vertical lifting device with controllable inclination, the safety hazards of operators during the painting of large frame parts are solved, and efficient and safe vertical lifting and lifting of frame parts are achieved, improving the quality of the paint and efficiency.
Patent Information
- Application Number
- CN202421016621.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the painting process of large frame parts, the operator needs to climb the upper part of the frame or drill into the lower part, which poses safety risks, such as the risk of overturning, falling and smashing of the frame.
A mobile pneumatic vertical lifting device with controllable inclination is designed to realize the vertical and vertical lifting of frame parts through pneumatic power, and has the function of starting and stopping at any angle to ensure that the frame parts will not fall during operation.
It reduces the labor intensity of the operator, avoids safety hazards during repeated climbing, and improves the paint quality and efficiency of frame parts.
Smart Images

Figure CN222446958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint spraying safety protection, and in particular to a mobile pneumatic erection lifting device with controllable inclination angle. Background Art
[0002] During the painting process of large frame parts, operators are often required to climb to the top of the frame or drill into the bottom of the frame to perform pre-painting treatment (such as grinding, cleaning, protection, etc.) and painting operations. Improper operation or insufficient protective measures during this period can easily lead to safety hazards such as large frame parts overturning, falling, and injuring operators.
[0003] In order to ensure the effective and safe progress of the painting operation, it is necessary to investigate the actual conditions of the painting site, analyze the potential safety hazards, technical difficulties in operation, and quality defects in the painting process, and follow the factory safety production requirements. This will lead to the design requirements for erection and lifting devices with mobile functions and controllable inclination. Utility Model Content
[0004] In view of the above-mentioned status and problems existing in the prior art, in order to solve the above problems, the utility model provides a mobile pneumatic erection and lifting device with controllable inclination angle. The erection and lifting device adopts pneumatic power and is suitable for painting workshop operations. At the same time, after the device realizes the erection and lifting functions, it can reduce the labor intensity of the operator, avoid safety hazards in the process of repeated climbing, and improve the painting quality and efficiency of the frame parts.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mobile pneumatic erection and lifting device with controllable inclination angle, which is used for the erection and lifting of frame parts and includes a lift assembly, a guide rail assembly, a front bracket assembly, a rear bracket assembly, a push rod assembly and a traction trailer.
[0006] Among them, the traction trailer is used to load other components and frame parts and realize the movement (and parking) of the device; the rear bracket assembly rotates to support the frame parts; the front bracket assembly supports and reversibly engages the horizontally placed frame parts; the lifting assembly drives the push rod assembly through pneumatic means, so that the push rod assembly slides along the guide rail assembly at one end to push the frame parts hinged at the other end to achieve vertical lifting to the required angle.
[0007] Furthermore, the lift assembly includes a pneumatic impact wrench, a lift input shaft, a bearing seat pad, and a screw lift; the pneumatic impact wrench drives the lift input shaft to rotate in the bearing seat pad, drives the screw lift to rotate, and the screw lift screw can drive the push rod assembly to slide along the guide rail assembly, thereby lifting the frame parts to the required angle. Among them, the screw lift screw trapezoidal thread is selected in the Tr50x8 specification to achieve self-locking, so that the frame parts can stop at any angle when they are erected.
[0008] Furthermore, the guide rail assembly is provided with a locking block and a pushing block which slide back and forth between the block blocks along the guide rail base; wherein, the locking block is rotatably connected to the push rod assembly, the pushing block is connected to the elevator assembly, and the locking block and the pushing block are fixedly connected; when the pushing block slides to the block position, it slides to the maximum stroke, at which time the inclination angle of the frame parts can reach 40 degrees, and the locking block is locked with the pushing block by bolts to ensure that the frame parts will not fall off, and an accordion protective cover is used on the guide rail base for protection.
[0009] Furthermore, the front bracket assembly is provided with a marching latch seat and an axle seat bridge, which are used to achieve fixed / locked and non-fixed / non-locked support for the frame parts by plugging and pulling out the marching latch in the latch seat.
[0010] Furthermore, the rear support assembly is provided with an axle seat and a rotary lock, and the axle seat 19 is hinged to the supported frame part so that the frame part can rotate around the hinge point.
[0011] Furthermore, the push rod assembly is provided with a push rod and a push shaft, and the push shafts at both ends of the push rod respectively rotate the locking blocks of the connecting frame parts and the guide rail assembly.
[0012] The traction trailer pulls the vertical lifting device and frame parts to move, with a rated load of 5t.
[0013] The utility model has the following advantages:
[0014] The utility model discloses a mobile pneumatic vertical lifting device with controllable inclination angle, which adopts a pneumatic impact wrench and a spiral lifter with a self-locking function, so that the frame parts have the function of starting and stopping at any angle, and the locking block and the push block are locked by bolts to ensure that the frame parts will not fall. The pneumatic power mode is suitable for paint spraying workshops, and the start and stop function at any angle effectively reduces the labor intensity of the operator.
[0015] The device firmly fixes the bottom of the frame by setting a front bracket assembly and a rear bracket assembly, meeting the requirements of transportation and painting process. The device of the utility model has a simple structure, is easy to operate, realizes automatic erection, effectively ensures safety, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1The utility model is a side view of the structure of a mobile pneumatic erection lifting device with controllable inclination angle.
[0017] Figure 2 The utility model is a structural schematic diagram of a lifting device assembly of a mobile pneumatic erection lifting device with controllable inclination angle.
[0018] Figure 3 The utility model is a schematic structural diagram of a guide rail assembly of a mobile pneumatic erection lifting device with controllable inclination angle.
[0019] Figure 4 The utility model is a schematic structural diagram of a front bracket assembly of a mobile pneumatic erection lifting device with controllable inclination angle.
[0020] Figure 5 The utility model is a schematic structural diagram of a rear support assembly of a mobile pneumatic erection lifting device with controllable inclination angle.
[0021] Figure 6 The utility model is a schematic structural diagram of a push rod assembly of a mobile pneumatic erection lifting device with controllable inclination angle.
[0022] Figure 7 The utility model is a schematic diagram of a top view of the structure of a mobile pneumatic erection lifting device with controllable inclination angle.
[0023] Figure 8 It is a three-dimensional schematic diagram of the erection and lifting state (the state after erection at an angle of 20 degrees) of a mobile pneumatic erection and lifting device with controllable inclination angle of the utility model.
[0024] In the figure: 1. elevator assembly; 2. guide rail assembly; 3. front bracket assembly; 4. rear bracket assembly; 5. push rod assembly; 6. frame parts; 7. traction trailer; 8. pneumatic impact wrench; 9. elevator input shaft; 10. bearing seat pad; 11. screw elevator; 12. lock block; 13. push block; 14. guide rail base; 15. stopper; 16. accordion protective cover; 17. marching pin seat; 18. axle seat bridge; 19. axle seat; 20. rotary lock; 21. push rod; 22. push axle.
[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 8 The utility model provides an embodiment: a mobile pneumatic erection and lifting device with controllable inclination angle, which is used for the erection and lifting of a frame part 6. The device specifically includes a lift assembly 1, a guide rail assembly 2, a front bracket assembly 3, a rear bracket assembly 4, a push rod assembly 5, a frame part 6, and a tractor trailer 7. The lift assembly 1 and the guide rail assembly 2 are installed on the channel steel beam of the tractor trailer 7 by bolts. The axle seat bridges 18 of the front bracket assembly 3 and the rear bracket assembly 4 are formed by bending steel plates (with avoidance space) and are welded to the long longitudinal beams on both sides of the tractor trailer 7. The push rod assembly 5 connects the guide rail assembly 1 with the frame part 6. See Figure 7 In this example, it is preferred to set a front bracket assembly 3 and two rear bracket assemblies 4, which is conducive to the reversible (through the marching latch seat 17) locking support of the front bracket assembly 3 and the frame part 6 (three-point support during transportation), and the rear bracket assembly 4 and the push rod 21 form a three-point stable rotation support for the frame part 6 during the erection and lifting process. At the same time, see Figure 8 As shown in the three-dimensional schematic diagram, the tractor trailer 7 may also have retractable parking feet (e.g., four) for parking the entire device in the operating position after moving into position.
[0028] Among them, see Figure 2 The elevator assembly 1 drives the elevator input shaft 9 to rotate in the bearing seat pad 10 through the pneumatic impact wrench 8, driving the screw elevator 11 to rotate. The screw screw trapezoidal thread of the screw elevator 11 is selected to be Tr50x8 in specification to achieve self-locking, so that the frame part 6 can stop at any angle when it is erected.
[0029] See also Figure 3The guide rail assembly 2 is provided with a locking block 12 and a push block 13 that slide back and forth on the guide rail base 14. When sliding to the stop block 15 position, it slides to the maximum stroke. At this time, the frame part 6 reaches an inclination angle of 40 degrees. The locking block 12 is locked with the push block 13 by bolts to ensure that the frame part 6 will not fall. The guide rail is protected by an accordion protective cover 16. Among them, the slider 13 is connected to the lift 11, and slides between the two stop blocks 15 along the guide rail base 14 under the drive of the lift 11; the slider 13 is fixedly connected to the locking block 12, and the locking block 12 is rotated to connect the push rod 21 (through the push shaft 22), thereby pushing / driving the push rod 21 to further push the frame part 6 at the other end of the push rod 21.
[0030] See also Figure 4 The front support assembly 3 is provided with a marching pin seat 17 and an axle seat bridge 18 for fixing the support frame part 6 by inserting the marching pin.
[0031] See also Figure 5 The rear support assembly 4 is provided with an axle seat 19 and a rotary lock 20 for rotating the support frame part 6.
[0032] See also Figure 6 The push rod assembly 5 is provided with a push rod 21 and a push shaft 22 for pushing the frame part 6 to be lifted or lowered.
[0033] The traction trailer 7 tows the vertical lifting device and the frame parts 6 to move, and the load-bearing rated load is 5t.
[0034] The utility model is a mobile pneumatic erection and lifting device with controllable inclination angle, which is applied to the painting of the frame part 6. The specific operation process is as follows: when the angle of the frame part 6 stays at zero degrees, the marching pin seat 17 on the front bracket assembly 3 is inserted and locked. At this time, the tractor trailer 7 is towed to the designated painting workshop, and the painting operator performs preliminary grinding, cleaning, protection and other work on the frame part 6; then, the marching pin on the marching pin seat 17 is pulled out, and the pneumatic impact wrench 8 and the spiral lifter 11 with self-locking function are used to drive the push rod assembly 5 to erect the frame part 6 and stop at multiple angles. The operator performs comprehensive pre-painting treatment work. At this time, the shaft seat 19 and the rotary lock 20 on the rear bracket assembly 4 firmly fix the rear end of the frame part 6, and the push rod 21 and the push shaft 22 on the push rod assembly 5 firmly fix the inner side of the frame part 6 to ensure that the frame part 6 will not fall. The formal painting is carried out in two steps, and the above steps are repeated. The whole process is easy to operate and realizes automatic erection, which improves efficiency while effectively ensuring safety.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A mobile pneumatic erection and lifting device with controllable inclination angle, characterized in that: The device is used for vertically lifting and lowering a frame part (6) and comprises a lift assembly (1), a guide rail assembly (2), a front bracket assembly (3), a rear bracket assembly (4), a push rod assembly (5) and a tractor trailer (7); wherein the tractor trailer (7) is used to carry other components and the frame part (6) and realize the movement of the device; the rear bracket assembly (4) rotatably supports the frame part (6); the front bracket assembly (3) supports and reversibly engages the horizontally placed frame part (6); the lift assembly (1) drives the push rod assembly (5) by pneumatic means, so that the push rod assembly (5) pushes the frame part (6) hinged at the other end by sliding one end along the guide rail assembly (2) to realize vertical lifting and lowering.
2. The mobile pneumatic erection and lifting device with controllable inclination angle according to claim 1 is characterized in that: The elevator assembly (1) comprises a pneumatic impact wrench (8), an elevator input shaft (9), a bearing seat pad (10) and a screw elevator (11); the pneumatic impact wrench (8) drives the elevator input shaft (9) to rotate in the bearing seat pad (10), thereby driving the screw elevator (11) to rotate, thereby enabling the lead screw of the screw elevator (11) to drive the push rod assembly (5) to slide along the guide rail assembly (2).
3. The mobile pneumatic erection and lifting device with controllable inclination angle according to claim 2 is characterized in that: The trapezoidal thread of the lead screw of the screw elevator (11) can achieve self-locking.
4. The mobile pneumatic erection and lifting device with controllable inclination angle according to any one of claims 1 to 3, characterized in that: The guide rail assembly (2) is provided with a locking block (12) and a pushing block (13) which slide along the guide rail base (14) between the stoppers (15); wherein the locking block (12) is rotatably connected to the push rod assembly (5), the pushing block (13) is connected to the elevator assembly (1), and the locking block (12) and the pushing block (13) are fixedly connected.
5. The mobile pneumatic erection and lifting device with controllable inclination angle according to claim 4 is characterized in that: An accordion protection cover (16) is provided on the guide rail base (14).
6. The mobile pneumatic erection and lifting device with controllable inclination angle according to claim 4 is characterized in that: The front support assembly (3) is provided with a marching pin seat (17) and an axle seat bridge (18), which are used to achieve fixed and non-fixed support for the frame part (6) by plugging and pulling out the marching pins therein.
7. The mobile pneumatic erection and lifting device with controllable inclination angle according to claim 4 is characterized in that: The rear support assembly (4) is provided with an axle seat (19) and a rotary lock (20); the axle seat (19) is hinged to the supported frame part (6), so that the frame part (6) can rotate based on the hinge point.
8. The mobile pneumatic erection and lifting device with controllable inclination angle according to claim 4 is characterized in that: The push rod assembly (5) is provided with a push rod (21) and a push shaft (22), and the push shafts (22) at both ends of the push rod (21) are rotatably connected to the frame part (6) and the locking block (12) respectively.