Spraying device for ceramic machining

Abstract

The utility model provides a ceramic processing spraying device which comprises an operation box, displacement mechanisms, a material placing table, a rotary driving mechanism and a spraying gun component, the displacement mechanisms are symmetrically distributed on the two sides of a containing cavity formed in the operation box, and each displacement mechanism comprises a transverse moving assembly and a vertical moving assembly which are vertically distributed; due to the fact that a supporting base in the vertical moving assembly is connected with the spray gun component used for spraying through the supporting rod component, and the vertical moving assembly is arranged on a sliding base of the transverse moving assembly, the transverse moving assembly and the vertical moving assembly can provide transverse movement and vertical movement of the spray gun component in the containing cavity; and the material placing disc used for placing the ceramic is connected with the rotating assembly and rotationally arranged on the material placing table, and the ceramic is sprayed through the spray gun component, so that automatic spraying is completed, the requirement for the technology of operators during spraying is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The present disclosure relates to the technical field of ceramic processing equipment, and in particular to a spraying device for ceramic processing. Background Art

[0002] In the production process of ceramics, it is necessary to spray on the ceramic surface to form a protective film on the ceramic surface to prevent the ceramic from being eroded by the external environment. By spraying, a layer of material with specific properties can be added to the ceramic surface, which can not only change the appearance of the ceramic, but also enable the ceramic to better adapt to the requirements of a specific working environment. However, most of the existing spraying methods use manual spraying methods. Operators hold spray guns to spray ceramic products, which requires operators to stand and work for a long time. Long-term work can easily cause fatigue and muscle damage. In addition, when spraying manually, the coating time needs to be judged according to environmental conditions and personal experience, which may lead to uneven coating, affect the adhesion and durability of the coating, and affect product quality. Utility Model Content

[0003] The purpose of the utility model is to provide a spraying device for ceramic processing in order to solve the above-mentioned problems.

[0004] The technical solution of the present disclosure is achieved as follows:

[0005] The present invention provides a spraying device for ceramic processing, comprising an operating box, a displacement mechanism, a material placement table, a rotary drive mechanism and a spray gun component, wherein the operating box has a receiving cavity, and the displacement mechanism is provided with two groups symmetrically distributed on both sides of the receiving cavity;

[0006] The material placement table is arranged between the two sets of displacement mechanisms, and the rotary drive mechanism includes a rotating assembly and a material placement plate. Through the connection between the rotating assembly and the material placement plate, the material placement plate can perform a circular rotation on the material placement table;

[0007] The displacement mechanism includes a lateral movement component and a vertical movement component which are vertically distributed. The lateral movement component includes a placement seat, a first screw rod component, a first motor component and a slide seat. The first screw rod component is rotatably arranged in the placement seat. The first motor component is located in the placement seat and connected to the first screw rod component. The slide seat is installed on the slide seat.

[0008] The vertical moving assembly includes a support, a second screw rod component, a second motor component, a support seat and a support rod component. The support is arranged on the slide seat, the second screw rod component is rotatably arranged on the support seat and connected to the second motor component arranged on the top of the support seat, the support seat is arranged on the second screw rod component, and the spray gun component is connected to the support seat through the support rod component.

[0009] The spray end of the spray gun assembly faces the material placement table.

[0010] In one embodiment, the rotating assembly includes a driving motor, a driving gear, a driven gear and a supporting shaft, the driving motor is arranged in the operating box, and the output end of the driving motor passes through the operating box and is located inside the material placement table and is connected to the driving gear;

[0011] There are two groups of driven gears which are symmetrically distributed at both ends of the driving gear. The driven gears mesh with the driving gears. The support shaft is rotatably arranged in the material placement table. The other end of the support shaft is connected to the material placement tray. The driven gears are sleeved on the support shaft.

[0012] In one embodiment, a conduit is provided at the top of the accommodating chamber, and the conduit is provided with a plurality of evenly distributed nozzle components;

[0013] The water outlet end of the spray head component faces the bottom of the accommodating cavity;

[0014] A water storage tank is arranged outside the operation box, and the water storage tank extends to the inside of the accommodating cavity through a water pipe and is communicated with the conduit.

[0015] In one embodiment, the support rod component is composed of a fixed rod, a movable rod and a mounting frame, and one end of the fixed rod is connected to the support seat;

[0016] The fixed rod is provided with a groove, one end of the movable rod is movably arranged in the groove, and the other end is connected to the mounting frame, and the spray gun component is installed in the mounting frame;

[0017] The position of the spray gun component is changed by moving the movable rod in the groove.

[0018] In one embodiment, a supporting component is provided on the material placement tray, and the supporting component is composed of a fixed shaft, an elastic member and a supporting pad;

[0019] The fixed shaft is arranged at the center of the material placing tray, one end of the elastic member is connected to the fixed shaft, and the other end is connected to the supporting cushion block.

[0020] In one embodiment, a water collecting tank is provided in the operating box, and a slot is provided in the accommodating cavity below the spray head component, and the slot is connected to the water collecting tank;

[0021] The water collecting tank is connected with the water storage tank through a pipeline.

[0022] In one embodiment, a plurality of elastic members and supporting pads are provided and are evenly distributed along the circumferential direction of the fixed shaft.

[0023] The advantages or beneficial effects of the above technical solution include at least:

[0024] The present invention discloses a spraying device for ceramic processing. Two sets of displacement mechanisms are respectively arranged on both sides of a receiving cavity. The displacement mechanism is composed of a lateral moving component and a vertical moving component which are vertically distributed. Since a support seat in the vertical moving component is connected to a spray gun component through a support rod component, and the vertical moving component is arranged on a sliding seat of the lateral moving component, the spray gun component can be moved in the lateral direction and in the vertical direction through the cooperation of the lateral moving component and the vertical moving component.

[0025] Furthermore, since the placing tray for placing ceramic products realizes rotational movement on the placing table through the rotating component, when the placing tray rotates, the spray gun component can evenly spray the outer surface of the ceramic product. The position of the spray gun component can be changed through the cooperation of the horizontal moving component and the vertical moving component, so as to achieve different spraying effects, thereby solving the problem that manual spraying in traditional methods needs to rely on the operator's experience, realizing automatic spraying, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0027] Figure 1 A structural schematic diagram of a spraying device according to an embodiment of the present disclosure from one viewing angle is shown;

[0028] Figure 2 A structural schematic diagram of a displacement mechanism of an embodiment of the present disclosure from one viewing angle is presented;

[0029] Figure 3 A structural schematic diagram of a spraying device according to an embodiment of the present disclosure from a partial cutaway perspective is shown;

[0030] Figure 4 A schematic structural diagram of a spraying device according to an embodiment of the present disclosure from a cutaway perspective is shown;

[0031] Figure 5 The present disclosure embodiment is presented Figure 4 The enlarged schematic diagram at A in the middle;

[0032] Figure 6 A structural schematic diagram of a vertical moving assembly in a partial cutaway perspective of an embodiment of the present disclosure is presented;

[0033] Reference numerals: 1, operation box; 11, accommodating cavity; 111, slot; 12, water storage tank; 13, water collecting tank;

[0034] 2. lateral movement assembly; 21. placement seat; 22. first screw rod component; 23. first motor component; 24. slide seat;

[0035] 3. Vertical moving assembly; 31. Support; 32. Second screw rod component; 33. Second motor component; 34. Support seat; 35. Support rod component; 351. Fixed rod; 3511. Groove; 352. Movable rod; 353. Mounting frame;

[0036] 4. Material table;

[0037] 5. Rotation drive mechanism; 51. Rotation assembly; 511. Driving motor; 512. Driving gear; 513. Driven gear; 514. Support shaft; 52. Material tray;

[0038] 6. Spray gun parts;

[0039] 7. catheter; 71. nozzle component;

[0040] 8. Support component; 81. Fixed shaft; 82. Elastic member; 83. Support pad;

[0041] 9. Control panel. DETAILED DESCRIPTION

[0042] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0043] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0044] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". Relevant definitions of other terms will be given in the description below. It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0045] It should be noted that the modifications of "one" and "several" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more".

[0046] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0047] Reference Figure 1-Figure 6 A ceramic processing spraying device comprises an operating box 1, a displacement mechanism, a material placing table 4, a rotary drive mechanism 5 and a spray gun component 6. The operating box 1 has a receiving chamber 11. The displacement mechanism is provided with two groups symmetrically distributed on both sides of the receiving chamber 11. During operation, the two displacement mechanisms can operate simultaneously.

[0048] The material placement table 4 is arranged between the two sets of displacement mechanisms, and the rotary drive mechanism 5 includes a rotating assembly 51 and a material placement tray 52. ​​Through the connection between the rotating assembly 51 and the material placement tray 52, the material placement tray 52 can perform a circular rotation on the material placement table 4. The material placement tray 52 is used to place ceramics to be processed, and the rotating assembly 51 provides power for the circular rotation of the material placement tray 52.

[0049] The displacement mechanism includes a lateral movement component 2 and a vertical movement component 3 which are vertically distributed. The lateral movement component 2 includes a placement seat 21, a first screw rod component 22, a first motor component 23 and a slide 24. The first screw rod component 22 is rotatably arranged in the placement seat 21. The first motor component 23 is located in the placement seat 21 and connected to the first screw rod component 22. The slide 24 is installed on the slide 24. The first motor component 23 provides power for the rotation of the first screw rod component 22. When the first screw rod component 22 rotates, it drives the slide 24 to move synchronously.

[0050] The vertical moving assembly 3 includes a support 31, a second screw rod component 32, a second motor component 33, a support seat 34 and a support rod component 35. The support 31 is arranged on the slide 24. The second screw rod component 32 is rotatably arranged on the support 31 and connected to the second motor component 33 arranged on the top of the support 31. The support seat 34 is arranged on the second screw rod component 32. The spray gun component 6 is connected to the support seat 34 through the support rod component 35. The second motor component 33 provides power for the rotation of the second screw rod component 32. When the second screw rod component 32 rotates, the support seat 34 can move along the rotation direction of the second screw rod component 32.

[0051] The spraying end of the spray gun component 6 faces the material placement table 4 . Since the material placement tray 52 on which the ceramic products are placed rotates on the material placement table 4 , the spray gun component 6 sprays the ceramic products toward the material placement table 4 .

[0052] Based on the above structure, by placing the ceramic products on the loading tray 52, since the spray gun component 6 is connected to the support seat 34 through the support rod component 35, and the vertical moving component 3 is installed on the slide 24 of the horizontal moving component 2, the horizontal moving component 2 and the vertical moving component 3 can realize the horizontal movement and vertical movement of the spray gun component 6, so that the spray gun component 6 can be adjusted in position according to the size of the ceramic products, and then since the loading tray 52 realizes circular rotation with the cooperation of the rotating component 51, the loading tray 52 drives the ceramic products to rotate, so that the spray gun component 6 can evenly spray the outer peripheral surface of the ceramic products, and with the cooperation of the horizontal moving component 2 and the vertical moving component 3, the position of the spray gun component 6 can be changed, so as to adjust the spraying time of the local area, so as to achieve different spraying effects. Compared with the traditional method of manually holding a spray gun for spraying, it can realize automatic spraying of ceramic products, solve the problem of manual spraying relying on the experience of the operator, and improve production efficiency.

[0053] The first motor component 23 and the second motor component 33 are both servo drive motors in the prior art.

[0054] In one embodiment, referring to Figure 1 , Figure 3 and Figure 4 The rotating assembly 51 includes a driving motor 511, a driving gear 512, a driven gear 513 and a supporting shaft 514. The driving motor 511 is arranged in the operating box 1. The output end of the driving motor 511 passes through the operating box 1 and is located inside the material placement table 4 and is connected to the driving gear 512.

[0055] There are two sets of driven gears 513 symmetrically distributed at both ends of the driving gear 512 . The driven gears 513 mesh with the driving gears 512 . The support shaft 514 is rotatably arranged in the material placement table 4 . The other end of the support shaft 514 is connected to the material placement tray 52 . The driven gears 513 are sleeved on the support shaft 514 .

[0056] Based on the above structure, since the driving motor 511 is connected to the driving gear 512, when the driving motor 511 rotates, it can drive the driving gear 512 to rotate synchronously. Since the driving gear 512 is meshed with the driven gear 513 sleeved on the support shaft 514, when the driving gear 512 rotates, it will drive the driven gear 513 to rotate. According to the connection between the support shaft 514 and the material placing tray 52, the driven gear 513 can drive the material placing tray 52 to rotate.

[0057] The driving motor 511 is a servo driving motor in the prior art.

[0058] In one embodiment, referring to Figure 1 and Figure 4 A conduit 7 is provided at the top of the accommodating chamber 11, and a plurality of evenly distributed nozzle components 71 are provided on the conduit 7. The water outlet of the nozzle component 71 faces the bottom of the accommodating chamber 11. The conduit 7 is a hollow structure, and the water inlet of the nozzle component 71 is connected to the inside of the conduit 7;

[0059] A water storage tank 12 is provided outside the operation box 1. The water storage tank 12 extends to the interior of the accommodating chamber 11 through a water pipe and is connected to the conduit 7. The liquid in the water storage tank 12 is transported to the conduit 7 through the water pipe and sprayed out through the spray head component 71. The sprayed liquid forms a water curtain effect in the accommodating chamber 11, which can absorb the paint sprayed by the spray gun component 6 to prevent the paint from adhering to the inner wall of the accommodating chamber 11.

[0060] A water collecting tank 13 is provided in the operating box 1, and a groove 111 is provided in the accommodating chamber 11 below the nozzle component 71. The groove 111 is connected to the water collecting tank 13, and the water collecting tank 13 is connected to the water storage tank 12 through a pipeline. The liquid flowing out of the nozzle component 71 can flow into the water collecting tank 13 from the groove 111 for collection, and the liquid in the water collecting tank 13 can be transported to the water storage tank 12 through the pipeline to complete the recycling of the liquid.

[0061] In one embodiment, referring to Figure 1 , Figure 2 and Figure 6 The support rod component 35 is composed of a fixed rod 351, a movable rod 352 and a mounting frame 353. One end of the fixed rod 351 is connected to the support seat 34. The fixed rod 351 has a groove 3511. One end of the movable rod 352 is movably arranged in the groove 3511, and the other end is connected to the mounting frame 353. The spray gun component 6 is installed in the mounting frame 353.

[0062] By moving the movable rod 352 in the groove 3511, the position of the spray gun component 6 is changed. By changing the position of the spray gun component 6, the spraying distance and spraying time of the ceramic product can be changed according to the design requirements of the product, and it can be suitable for ceramic products of different sizes and widths.

[0063] In one embodiment, referring to Figure 1 , Figure 4 and Figure 5 A supporting member 8 is provided on the material placing tray 52, and the supporting member 8 is composed of a fixed shaft 81, an elastic member 82 and a supporting pad 83. The elastic member 82 is selected from any one of the telescopic elastic force, pressure spring and torsion spring in the prior art;

[0064] The fixed shaft 81 is arranged at the center position of the placing tray 52, one end of the elastic member 82 is connected to the fixed shaft 81, and the other end is connected to the supporting pad 83. There are several elastic members 82 and supporting pads 83, and they are evenly distributed along the circumferential direction of the fixed shaft 81. When the ceramic product is placed on the placing tray 52, the end with the opening can be sleeved in the supporting component 8, and the supporting pad 83 is driven by the elastic member 82 to resist the inner wall of the ceramic product, thereby fixing the ceramic product and preventing the ceramic product from shaking during rotation.

[0065] In one embodiment, referring to Figure 1 A control panel 9 is provided on the operating box 1, and the control panel 9 is electrically connected to the first motor component 23, the second motor component 33 and the driving motor 511. Through the control panel 9, an operator can stand outside the operating box 1 to change the position of the spray gun component 6 and control the rotation of the material placing tray 52.

[0066] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.

[0067] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. A spraying device for ceramic processing, characterized in that: It includes an operating box, a displacement mechanism, a material placement table, a rotary drive mechanism and a spray gun component, wherein the operating box has a receiving cavity, and the displacement mechanism is provided with two groups symmetrically distributed on both sides of the receiving cavity; The material placement platform is arranged between the two groups of displacement mechanisms, and the rotation drive mechanism comprises a rotating assembly and a material placement tray, and the material placement tray can perform circular rotation on the material placement platform through the connection between the rotating assembly and the material placement tray; The displacement mechanism includes a lateral movement component and a vertical movement component which are vertically distributed, the lateral movement component includes a placement seat, a first screw rod component, a first motor component and a slide seat, the first screw rod component is rotatably arranged in the placement seat, the first motor component is located in the placement seat and connected to the first screw rod component, and the slide seat is installed on the slide seat; The vertical moving assembly includes a support, a second screw rod component, a second motor component, a support seat and a support rod component, wherein the support is arranged on the slide, the second screw rod component is rotatably arranged on the support and connected to the second motor component arranged on the top of the support, the support seat is arranged on the second screw rod component, and the spray gun component is connected to the support seat through the support rod component; The spraying end of the spray gun component faces the material placement table.

2. The ceramic processing spraying device according to claim 1, characterized in that: The rotating assembly includes a driving motor, a driving gear, a driven gear and a supporting shaft. The driving motor is arranged in the operating box. The output end of the driving motor passes through the operating box and is located inside the material placement table and is connected to the driving gear. The driven gears are provided with two groups and are symmetrically distributed at the two ends of the driving gear. The driven gears are meshed with the driving gears. The support shaft is rotatably arranged in the material placement table. The other end of the support shaft is connected to the material placement tray. The driven gears are sleeved on the support shaft.

3. The ceramic processing spraying device according to claim 1, characterized in that: A conduit is provided at the top of the accommodating chamber, and the conduit is provided with a plurality of evenly distributed nozzle components; The water outlet end of the spray head component faces the bottom of the accommodating cavity; A water storage tank is disposed outside the operation box, and the water storage tank extends to the interior of the accommodating cavity through a water pipe and is communicated with the conduit.

4. The ceramic processing spraying device according to claim 1, characterized in that: The support rod component is composed of a fixed rod, a movable rod and a mounting frame, and one end of the fixed rod is connected to the support seat; The fixed rod has a groove in it, one end of the movable rod is movably arranged in the groove, and the other end is connected to the mounting frame, and the spray gun component is installed in the mounting frame; The position of the spray gun component is changed by the movement of the movable rod in the groove.

5. The ceramic processing spraying device according to claim 1, characterized in that: The material placing tray is provided with a supporting component, which is composed of a fixed shaft, an elastic member and a supporting pad; The fixed shaft is arranged at the center of the material placing tray, one end of the elastic member is connected to the fixed shaft, and the other end is connected to the supporting pad.

6. The ceramic processing spraying device according to claim 3, characterized in that: A water collecting box is arranged in the operation box, and a slot is arranged at a position of the accommodating cavity below the nozzle component, and the slot is communicated with the water collecting box; The water collecting tank is connected with the water storage tank through a pipeline.

7. The ceramic processing spraying device according to claim 5, characterized in that: A plurality of elastic members and supporting pads are provided and are evenly distributed along the circumferential direction of the fixed shaft.

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