High-infrared PC film quality detection equipment

Abstract

The utility model discloses high-infrared PC (polycarbonate) film quality detection equipment, which belongs to the technical field of PC film on-line detection equipment and comprises an equipment main body, a quality detection component and a screening component are mounted on the equipment main body, and the quality detection component is connected with the screening component; and the quality detection assembly comprises a driving assembly and a detection assembly, and the driving assembly is connected with the equipment body and the screening assembly. By means of the mode, the processed high-infrared PC thin film finished product is placed on the driving assembly, the detection assembly conducts infrared irradiation detection on the high-infrared PC thin film finished product, qualified products enter the next working procedure, unqualified products are screened out by the screening assembly, multi-station uninterrupted detection on the high-infrared PC thin film finished product is achieved, the detection efficiency is improved, and the production efficiency is improved. The high-infrared PC film finished product detection device is simple in structure and convenient to use, and the detection efficiency of high-infrared PC film finished products is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of PC film online detection equipment, in particular to a high-infrared PC film quality detection equipment. Background Art

[0002] Brown infrared products are generally defined as black series with visible light transmittance ranging from about 1.5% to 46%, commonly known as semi-transparent films. When the light source penetrates the PC film, it can filter out visible light, while the infrared light can fully penetrate the PC film to achieve the desired application effect. The existing PC film becomes a single independent high-infrared PC film product after processing. It is now necessary to conduct infrared transmittance testing on this finished product to detect whether the quality of the finished product is qualified.

[0003] For example, Chinese patent CN220380470U discloses an online film thickness detection device, including a frame, a thickness detection device, a feeding device, a flatness detection device and a discharging device. The feeding device is installed in front of the frame, the thickness detection device is arranged behind the feeding device, the discharging device is arranged behind the thickness detection device, the flatness detection device is arranged between the discharging device and the thickness detection device, the flatness detection device is installed above the frame, and the film passes through the feeding device, the thickness detection device, the flatness detection device and the discharging device in sequence.

[0004] However, the technology has the following problems: it is unable to detect the light transmittance of the film and unable to screen out unqualified products.

[0005] Based on this, the utility model designs a high infrared PC film quality detection device to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a high-infrared PC film quality detection device.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A high-infrared PC film quality inspection device, comprising a device body, a quality inspection component and a screening component are installed on the device body, and the quality inspection component and the screening component are connected;

[0009] The quality detection component includes a driving component and a detection component, and the driving component is connected to the equipment body and the screening component.

[0010] Furthermore, the device body includes a bracket and an outer shell, and the bracket is fixedly connected to the bottom of the outer shell.

[0011] Furthermore, the brackets are provided in multiple groups at equal intervals and arranged in a circle at the bottom of the outer shell.

[0012] Furthermore, the outer shell is connected to both the driving assembly and the screening assembly.

[0013] Furthermore, the driving assembly includes a horizontal rotator, a turntable, a slot, a baffle, an acrylic plate and a detection slot. The horizontal rotator includes a directly connected reduction motor and a cam divider. The output end of the directly connected reduction motor is connected to the input end of the cam divider. The directly connected reduction motor and the cam divider are both fixedly mounted on the upper end of the outer shell. The output end of the cam divider is fixedly connected to the turntable. The turntable is rotatably connected to the outer shell. The slot is opened on the turntable. Two baffles are provided and both are fixedly mounted on the inner end of the slot. The acrylic plate is arranged in the slot. The acrylic plate is contacted and connected to the baffle. Both side edges of the acrylic plate are rotatably connected to the slot. The detection slot is fixedly mounted above the turntable and used in conjunction with the slot.

[0014] Furthermore, the notches, baffles, acrylic plates, and detection ports are provided in multiple groups at equal intervals and arranged in a circle on the turntable.

[0015] Furthermore, the detection component includes a column, a motor, a mounting plate, an infrared transmitter and an infrared signal detection platform. The column is located on the right side of the outer shell, the motor is fixedly mounted on the top inclined block of the column, the output end of the motor is fixedly connected to the mounting plate, the infrared transmitter is fixedly mounted on the mounting plate, and the infrared signal detection platform is fixedly mounted on the column and located between the outer shell and the turntable.

[0016] Furthermore, the infrared emitters are arranged in three groups at equal intervals and in a circular arrangement on the mounting plate.

[0017] Furthermore, the screening material assembly includes a support plate and a push-pull electromagnet, the support plate is fixedly installed on the rear side of the upper end of the outer shell, the push-pull electromagnet is fixedly installed on the support plate, and the output end of the push-pull electromagnet is in contact with the acrylic plate.

[0018] Beneficial Effects

[0019] When the utility model is in use, the processed high-infrared PC film product is placed on the driving component, and the detection component performs infrared irradiation detection on the high-infrared PC film product. Qualified products enter the next process, and unqualified products are screened out by the screening component. The utility model realizes multi-station uninterrupted detection of the high-infrared PC film product, and can screen out unqualified products. It has a simple structure and is easy to use, and effectively improves the detection efficiency of the high-infrared PC film product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 A three-dimensional high-infrared PC film quality detection device of the utility model Figure 1 ;

[0022] Figure 2 This is a front view of a high infrared PC film quality detection device of the utility model;

[0023] Figure 3 This is a left view of a high infrared PC film quality detection device of the utility model;

[0024] Figure 4 A three-dimensional high-infrared PC film quality detection device of the utility model Figure 2 ;

[0025] Figure 5 For along Figure 2 AA direction cross-sectional view;

[0026] Figure 6 For along Figure 2 BB direction cross-sectional view;

[0027] Figure 7 For along Figure 3 CC direction cross-sectional view.

[0028] The numbers in the figure represent:

[0029] 1. Equipment body; 11. Bracket; 12. Outer shell; 2. Quality inspection component; 21. Drive component; 211. Horizontal rotator; 212. Turntable; 213. Notch; 214. Baffle; 215. Acrylic plate; 216. Inspection gap; 22. Inspection component; 221. Column; 222. Motor; 223. Mounting plate; 224. Infrared transmitter; 225. Infrared signal detection station; 3. Screening component; 31. Support plate; 32. Push-pull electromagnet. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] The utility model is further described below in conjunction with embodiments.

[0032] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0033] In some embodiments, please refer to the attached instructions. Figure 1-7 A high infrared PC film quality inspection device comprises a device body 1, a quality inspection component 2 and a screening component 3 are installed on the device body 1, and the quality inspection component 2 and the screening component 3 are connected;

[0034] The quality detection component 2 includes a driving component 21 and a detection component 22 . The driving component 21 is connected to both the equipment body 1 and the screening component 3 .

[0035] When the utility model is in use, the processed high-infrared PC film product is placed on the driving component 21, and the detection component 22 performs infrared irradiation detection on the high-infrared PC film product. Qualified products enter the next process, and unqualified products are screened out by the screening component 3. The utility model realizes multi-station uninterrupted detection of high-infrared PC film products, and can screen out unqualified products. It has a simple structure and is easy to use, and effectively improves the detection efficiency of high-infrared PC film products.

[0036] In some embodiments, Figure 1-7 As shown, as a preferred embodiment of the present utility model, the device body 1 includes a bracket 11 and an outer shell 12 , and the bracket 11 is fixedly connected to the bottom of the outer shell 12 .

[0037] The brackets 11 are provided in multiple groups at equal intervals and arranged in a circle at the bottom of the outer shell 12 .

[0038] The outer shell 12 is connected to both the driving assembly 21 and the screening assembly 3 .

[0039] The driving assembly 21 includes a horizontal rotator 211, a turntable 212, a slot 213, a baffle 214, an acrylic plate 215 and a detection stop 216. The horizontal rotator 211 includes a direct-connected reduction motor and a cam divider. The output end of the direct-connected reduction motor is connected to the input end of the cam divider. The direct-connected reduction motor and the cam divider are both fixedly installed on the upper end of the outer shell 12. The output end of the cam divider is fixedly connected to the turntable 212. The turntable 212 is rotatably connected to the outer shell 12. The slot 213 is opened on the turntable 212. The baffle 214 is provided with two and both are fixedly installed on the inner end of the slot 213. The acrylic plate 215 is arranged in the slot 213. The acrylic plate 215 is in contact with the baffle 214. Both sides of the acrylic plate 215 are rotatably connected to the slot 213. The detection stop 216 is fixedly installed above the turntable 212 and used in conjunction with the slot 213.

[0040] The slots 213 , baffles 214 , acrylic plates 215 , and detection ports 216 are provided in multiple groups at equal intervals and are arranged in a circle on the turntable 212 .

[0041] The detection component 22 includes a column 221, a motor 222, a mounting plate 223, an infrared transmitter 224 and an infrared signal detection platform 225. The column 221 is located on the right side of the outer shell 12. The motor 222 is fixedly mounted on the top inclined block of the column 221. The angle between the inclined surface of the inclined block and the vertical surface is 45 degrees. The output end of the motor 222 is fixedly connected to the mounting plate 223. The infrared transmitter 224 is fixedly mounted on the mounting plate 223. The infrared signal detection platform 225 is fixedly mounted on the column 221 and is located between the outer shell 12 and the turntable 212.

[0042] The infrared emitters 224 are arranged in three groups at equal intervals and arranged in a circle on the mounting plate 223 .

[0043] The three groups of infrared emitters 224 are emitters of different wavelengths and are used to adapt to different high-infrared PC film products.

[0044] When the utility model is in use, the feeding component delivers the high-infrared PC film product to the acrylic plate 215, the high-infrared PC film product is located in the detection stall 216, the horizontal rotator 211 is started, the horizontal rotator 211 drives the turntable 212 to rotate, the motor 222 adjusts the infrared transmitter 224 for detecting the required wavelength to face the infrared signal detection station 225, the turntable 212 drives the high-infrared PC film product to move to the detection position, the infrared transmitter 224 performs penetration detection on the high-infrared PC film product, and the infrared signal detection station 225 detects whether the infrared transmittance of the high-infrared PC film product is qualified.

[0045] In some embodiments, Figure 1-7As shown, as a preferred embodiment of the utility model, the screening material assembly 3 includes a support plate 31 and a push-pull electromagnet 32, the support plate 31 is fixedly installed on the rear side of the upper end of the outer shell 12, the push-pull electromagnet 32 ​​is fixedly installed on the support plate 31, and the output end of the push-pull electromagnet 32 ​​is in contact with the acrylic plate 215.

[0046] If the infrared signal detection station 225 detects that the high-infrared PC film product is unqualified, the turntable 212 drives the high-infrared PC film product to move to the screening position, and the push-pull electromagnet 32 ​​is started. The output end of the push-pull electromagnet 32 ​​pushes the acrylic plate 215 to rotate around the acrylic plate 215 at a certain angle, and the high-infrared PC film product will move downward to the storage box along the inclination angle of the acrylic plate 215, thereby screening out the unqualified high-infrared PC film products, and the qualified high-infrared PC film products detected by the infrared signal detection station 225 move to the unloading position, and then proceed to the next process.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high infrared PC film quality inspection device, comprising a device body (1), characterized in that: The equipment body (1) is provided with a quality detection component (2) and a screening component (3), and the quality detection component (2) and the screening component (3) are connected; The quality detection component (2) comprises a driving component (21) and a detection component (22); the driving component (21) is connected to both the equipment body (1) and the screening component (3).

2. The high infrared PC film quality detection equipment according to claim 1, characterized in that: The device body (1) comprises a bracket (11) and an outer shell (12); the bracket (11) is fixedly connected to the bottom of the outer shell (12).

3. The high infrared PC film quality detection equipment according to claim 2, characterized in that: The brackets (11) are provided in multiple groups at equal intervals and are arranged in a circle at the bottom of the outer shell (12).

4. The high infrared PC film quality detection equipment according to claim 3, characterized in that: The outer shell (12) is connected to both the driving component (21) and the screening component (3).

5. The high infrared PC film quality detection equipment according to claim 4, characterized in that: The driving assembly (21) comprises a horizontal rotator (211), a rotating disk (212), a notch (213), a baffle (214), an acrylic plate (215) and a detection stop (216); the horizontal rotator (211) comprises a direct-connected reduction motor and a cam divider; the output end of the direct-connected reduction motor is connected to the input end of the cam divider; the direct-connected reduction motor and the cam divider are both fixedly mounted on the upper end of the outer shell (12); the output end of the cam divider is fixedly connected to the rotating disk (212); the rotating disk (212) is The rotating disk (212) is rotatably connected to the outer shell (12), a notch (213) is provided on the rotating disk (212), two baffles (214) are provided and are fixedly installed at the inner end of the notch (213), an acrylic plate (215) is provided in the notch (213), the acrylic plate (215) is contact-connected with the baffle (214), both sides of the acrylic plate (215) are rotatably connected to the notch (213), and a detection stop (216) is fixedly installed above the rotating disk (212) and is used in conjunction with the notch (213).

6. The high infrared PC film quality detection equipment according to claim 5, characterized in that: The notches (213), baffles (214), acrylic plates (215), and detection ports (216) are arranged in multiple groups at equal intervals and in a circular arrangement on the turntable (212).

7. The high infrared PC film quality inspection equipment according to claim 6, characterized in that: The detection assembly (22) comprises a column (221), a motor (222), a mounting plate (223), an infrared transmitter (224) and an infrared signal detection platform (225); the column (221) is located on the right side of the outer shell (12); the motor (222) is fixedly mounted on the top inclined block of the column (221); the output end of the motor (222) is fixedly connected to the mounting plate (223); the infrared transmitter (224) is fixedly mounted on the mounting plate (223); and the infrared signal detection platform (225) is fixedly mounted on the column (221) and is located between the outer shell (12) and the turntable (212).

8. The high infrared PC film quality inspection equipment according to claim 7, characterized in that: The infrared emitters (224) are arranged in three groups at equal intervals and arranged in a circle on the mounting plate (223).

9. The high infrared PC film quality inspection equipment according to claim 8, characterized in that: The screening material assembly (3) comprises a support plate (31) and a push-pull electromagnet (32); the support plate (31) is fixedly mounted on the rear side of the upper end of the outer shell (12); the push-pull electromagnet (32) is fixedly mounted on the support plate (31); and the output end of the push-pull electromagnet (32) is in contact with and connected to the acrylic plate (215).

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