Cleaning device containing macromolecule resin device
By using ultrasonic and heating methods in the cleaning device of polymer resin devices, the problems of high difficulty in cleaning polymer resin devices and easy deterioration of cleaning liquid in the prior art are solved, and efficient and uniform cleaning effect is achieved, reducing the cleaning liquid waste and cleaning costs.
Patent Information
- Application Number
- CN202421225301.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, cleaning of polymer resin devices is difficult, especially the discs of the filter. They require refined cleaning after hydrolysis, and the cleaning liquid is prone to deterioration and needs to be replaced frequently, resulting in waste and increased cleaning costs.
A cleaning device containing polymer resin device is designed, using a method of combining ultrasonic generator and heating part to quickly peel off residual impurities through ultrasonic waves, and the device to be cleaned is rotated in the box through a transmission mechanism to ensure that the device is uniformly in the overall device. Clean the environment.
It improves cleaning efficiency and quality, reduces the waste of cleaning liquid, and reduces the cleaning cost. There is no need to change the cleaning liquid frequently, and replace it regularly according to the preset cycle.
Smart Images

Figure CN222447528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of device cleaning, in particular to a cleaning device containing a polymer resin device, and more particularly to filter disc cleaning. Background Art
[0002] The polymer filter material is a resin synthesized from polyolefin and inorganic salt. In addition to the common mechanical filtering properties, the synthetic resin has a strong adsorption capacity for grease and tiny suspended matter in the retained water. Therefore, the polymer filter material is widely used in filters. However, after the filter is used, a large amount of polymer resin will accumulate inside, which needs to be cleaned before it can be recycled. Due to the good chemical resistance of polymer resin, it is difficult to clean, especially the disc of the filter, which needs to be carefully cleaned after hydrolysis.
[0003] In the prior art, the filter disc is generally soaked in a cleaning tank. However, many impurities will adhere to the surface of the disc during the soaking process. In order to solve this problem, compressed air is introduced into the cleaning tank to stir the soaking liquid, thereby reducing the impurities attached to the surface of the disc. However, after the compressed air is introduced, the oxygen or carbon dioxide in the air will chemically react with the cleaning liquid, resulting in a new problem of deterioration of the cleaning liquid. In this way, the cleaning liquid needs to be replaced frequently, resulting in waste, while increasing the cleaning cost and the cleaning efficiency is very low.
[0004] Therefore, how to provide a cleaning device containing a polymer resin device is a problem that those skilled in the art need to solve urgently. Utility Model Content
[0005] Therefore, the purpose of the utility model is to provide a cleaning device for components containing polymer resins, so as to solve the defects existing in the cleaning of components containing polymer resins.
[0006] The utility model provides a cleaning device containing a polymer resin device, comprising:
[0007] A box body, wherein the upper part of the box body is provided with an openable and closable box cover; and a heating part is installed at the bottom of the box body;
[0008] An ultrasonic generating device, wherein the ultrasonic vibration head of the ultrasonic generating device is located at the bottom of the box body and is staggered with the heating part;
[0009] A transmission mechanism, which is arranged in the box and has a driving transmission pair and a driven transmission pair;
[0010] The supporting member is driven by the active transmission pair and the driven transmission pair, so that the device to be cleaned is located above the ultrasonic vibration head and the heating part, and rotates inside the box following the active transmission pair and is immersed in the cleaning liquid.
[0011] Furthermore, the active transmission pair is driven by a power component, and drives the driven transmission pair to rotate synchronously through a support member.
[0012] Furthermore, the active transmission pair comprises:
[0013] A driving wheel, the driving wheel is fixed on an inner wall of one side of the box body, and there are at least two driving wheels, and any one of the driving wheels is connected to the power component;
[0014] Transmission support wheel, two transmission support wheels are provided below two adjacent driving wheels, and the transmission support wheel is connected to the driving wheel through a chain; each transmission support wheel is coaxially arranged with an active knurled wheel, and the active knurled wheel drives the first end of the support member.
[0015] Furthermore, the driven transmission pair comprises:
[0016] A driven knurling wheel, the driven knurling wheel is connected to the inner wall of the other side of the box body, and has the same number as the driving knurling wheel and is arranged in a relative position;
[0017] A driven wheel bearing support, each of the driven knurled wheels is connected to the driven wheel bearing support in a one-to-one correspondence through a driven wheel shaft; the driven knurled wheel cooperates with the second end of the support member.
[0018] Furthermore, the support member is a core rod, both ends of which are connected to support connection pairs connected to the active transmission pair and the driven transmission pair, and multiple devices to be cleaned can be passed through it. Adjacent devices to be cleaned are separated by gaskets, and the core rod drives the devices to be cleaned to rotate around its axis.
[0019] Furthermore, the cross section of the core rod is a polygon.
[0020] Furthermore, the cross section of the core rod is a regular hexagon.
[0021] Furthermore, it also includes a core rod fixing seat which can be detachably fixed to the two ends of the core rod.
[0022] Furthermore, the bottom of the box body is connected with a discharge channel, and a ball valve is provided inside the discharge channel; the box cover and the box body are commonly connected with a gas spring assembly, and the bottom of the box body is supported by legs.
[0023] Furthermore, the ultrasonic generator of the ultrasonic generating device is located on the box body and is connected to the ultrasonic vibration head.
[0024] It can be seen from the above technical solution that compared with the prior art, the utility model has the following beneficial effects:
[0025] The utility model immerses the device to be cleaned in the cleaning liquid in the pool, and uses ultrasonic waves to quickly peel off the residual impurities from the surface of the device to be cleaned. While the ultrasonic cleaning is being performed, the device is rotated in the box, and impurities are not easily retained on the surface of the rotating device, so that the entire device can be placed in a certain temperature and ultrasonic cleaning environment, and the cleaning is more uniform, the cleaning efficiency is improved, and the cleaning quality is improved. There is no need to frequently replace the cleaning liquid, and it can be replaced regularly according to a preset cycle, thereby reducing the waste of the cleaning liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0027] Figure 1 A schematic diagram of the structure of a cleaning device containing a polymer resin device provided by the utility model (a schematic diagram of a state where the box cover is opened and the side cover is not displayed);
[0028] Figure 2 for Figure 1 A top view of the box (the box cover is not shown, and a schematic diagram of the power components is shown). DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0030] In the prior art, cleaning of polymer resin-containing devices generally involves introducing compressed air into a cleaning tank to reduce impurities adhering to the surface of the polymer resin devices. However, this method causes the cleaning liquid to deteriorate easily, requires frequent replacement of the cleaning liquid, has low cleaning efficiency, and increases cleaning costs.
[0031] In view of this, the present invention provides a cleaning device containing a polymer resin component. The following embodiments of the present invention are described by taking a filter disc as an example. Figure 1 and 2, comprising: a box body 100, wherein the upper part of the box body 100 is provided with an openable box cover 200; a heating part 1011 is installed at the bottom thereof; an ultrasonic generating device, wherein the ultrasonic vibration head 500 of the ultrasonic generating device is located at the bottom of the box body 100 and is staggered with the heating part 1011; a transmission mechanism, wherein the transmission mechanism is arranged in the box body 100 and has an active transmission pair and a driven transmission pair; a supporting member, wherein the supporting member is driven by the active transmission pair and the driven transmission pair, so that the device D to be cleaned is located above the ultrasonic vibration head 500 and the heating part 1011, and rotates inside the box body 100 following the active transmission pair, and is immersed in the cleaning liquid.
[0032] The above-mentioned embodiment of the utility model immerses the device to be cleaned in the cleaning liquid in the pool, and uses ultrasound to quickly peel off the residual impurities from the surface of the device to be cleaned. While ultrasonic cleaning, the filter disc is rotated in the box, and impurities are not easily retained on the surface of the rotating disc, so that the entire disc can be placed in a certain temperature and ultrasonic cleaning environment, which makes the cleaning more uniform, improves the cleaning efficiency, and improves the cleaning quality. There is no need to frequently replace the cleaning liquid, and it can be replaced regularly according to a preset cycle, thereby reducing the waste of the cleaning liquid.
[0033] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "middle", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0034] Advantageously, the active transmission pair is driven by the power component 105, and the driven transmission pair is driven to rotate synchronously through the support member.
[0035] The power component 105 may be a motor.
[0036] In a specific embodiment of the utility model, the active transmission pair may include: a driving wheel 101 and a transmission support wheel 103: the driving wheel 101 is fixed on the inner wall of one side of the box body 100, and there are at least two of them, and any one of the driving wheels 101 is connected to the power component 105; there are two transmission support wheels 103 below each of the two adjacent driving wheels 101, and the transmission support wheel 103 is connected to the driving wheel 101 through a chain 102; each of the transmission support wheels 103 is coaxially arranged with an active knurled wheel 1031, and the active knurled wheel 1031 drives the first end of the support member.
[0037] It should be noted that the terms “active” and “driven” in the present invention are used to distinguish power input.
[0038] The shaft between the transmission support wheel 103 and the active knurled wheel 1031 rotates in the active bearing seat, and the active bearing seat is fixed on the bottom plate of the box body.
[0039] See attached Figure 1 and 2 In the given embodiment, there can be four driving wheels 101, two of which are located on the same straight line on the top inner wall of the box body, and there are two middle driving wheels 101 in the lower part between the two top driving wheels 101, which are used to tension the chain, and six transmission support wheels 103 are located below the middle driving wheel 101, and two transmission support wheels 103 form a group, and there is one middle driving wheel 101 corresponding to each adjacent group. The chain 102 remains horizontal for a section through the two top driving wheels 101, and then connects downward to a group of transmission support wheels 103 at the bottom, passes through a group of middle driving wheels 101, and then connects to the next group of bottom transmission support wheels 103, and so on. The chain 102 here is in a bent state, which ensures the power transmission of the transmission support wheel 103, thereby driving the active knurled wheel 1031 to rotate.
[0040] In a specific embodiment of the utility model, the driven transmission pair includes: a driven knurled wheel 104, and a driven wheel bearing support 1041: the driven knurled wheel 104 is connected to the inner wall on the other side of the box body 100, and is consistent in number with the active knurled wheel 1031 and arranged relatively in position; each of the driven knurled wheels 104 is connected to the driven wheel bearing support 1041 one by one through a driven wheel shaft; the driven knurled wheel 104 cooperates with the second end of the support member.
[0041] Advantageously, the support member is a core rod 600, both ends of which are connected to support connection pairs connected to the active transmission pair and the driven transmission pair, and multiple filter discs can be inserted thereon. Adjacent filter discs are separated by gaskets to maintain a certain gap. The core rod 600 drives the filter disc to rotate around its axis.
[0042] The supporting connection pair can be a toothed structure that cooperates with the active knurling wheel 1031 and the driven knurling wheel 104, or it can be an annular track groove for the knurling wheel to move, and the track groove is evenly distributed with grooves that cooperate with the raised patterns on the knurling wheel.
[0043] Advantageously, in order to ensure the stability of the core rod rotation, a core rod fixing seat is also included, which can be detachably fixed to both ends of the core rod 600, and the cross section at this position needs to be circular. Since the core rod 600 needs to be inserted into the filter disc outside the box, the core rod 600 needs to be taken out of the box and put back into the box after the disc is inserted. Therefore, a detachable core rod fixing seat can be set on the bottom plate of the box. The core rod fixing seat can be a structure separated from the upper and lower parts, which can support the weight of the core rod and the disc. The structure separated from the upper and lower parts can be fixed by bolts. The shaft diameter of the core rod here is circular, and there is a bearing in the core rod fixing seat.
[0044] In order to facilitate the core rod to drive the disc to rotate, the cross-section of the core rod 600 penetrating the disc is polygonal.
[0045] The cross section of the core rod 600 is preferably a regular hexagon to ensure the stability of the disc during rotation.
[0046] In the present invention, the bottom of the box body 100 is connected with a discharge channel 400, and a ball valve is provided inside the discharge channel 400; when the cleaning fluid is replaced, the old cleaning fluid is discharged through this channel.
[0047] In the present invention, the box cover 200 is hinged to one side of the box body 100 and is commonly connected with a gas spring assembly 201 , and the box cover is supported to be opened by the gas spring assembly 201 .
[0048] The bottom of the box 100 is supported by a plurality of legs 300. There may be four supporting legs, or more supporting legs.
[0049] In the above embodiment, the ultrasonic generator of the ultrasonic generating device is located on the box 100 and is connected to the ultrasonic vibration head 500 .
[0050] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] The motor, the heating part, the ultrasonic generating device and the like of the utility model can be implemented in coordination with a control system to realize automatic heating, ultrasonic cleaning and rotation of the parts to be cleaned.
[0052] The heating part is a heating tube, which can be a U-shaped heating tube.
[0053] The cleaning device containing polymer resin components provided by the utility model is adopted, a cleaning liquid meeting the requirements is added into the box body, a core rod with discs inserted is placed into the box body for connection, the box cover is closed, preheating or heating is performed according to actual use, an ultrasonic generating device and a motor are started, and efficient cleaning is performed.
[0054] The utility model generates ultrasonic waves for cleaning through an ultrasonic generator, and cleans the components containing polymer resin materials soaked in cleaning liquid in a box through sound waves, thereby accelerating the water decomposition, thermal degradation and oxidation of the polymer resin materials, thereby achieving the purpose of improving the cleaning efficiency; and the utility model is suitable for popularization and application.
[0055] The device to be cleaned is rotated in the tank by the transmission mechanism, and the ultrasonic wave generated by the ultrasonic generator cleans the device in the tank. This cleaning device is used to clean devices containing polymer resin materials, improves the cleaning efficiency of devices such as discs, reduces the reaction between the cleaning liquid and the air, reduces the cleaning time of the disc, improves the efficiency of the subsequent cleaning process, controls the evaporation of the cleaning liquid, effectively reduces the use of the cleaning liquid, and reduces the cleaning cost.
[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.
[0057] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A cleaning device containing a polymer resin device, characterized in that: include: A box body (100), wherein the upper portion of the box body (100) is provided with a box cover (200) that can be opened and closed; A heating part (1011) is installed at the bottom; An ultrasonic generating device, wherein the ultrasonic vibration head (500) of the ultrasonic generating device is located at the bottom of the box (100) and is staggered with the heating part (1011); A transmission mechanism, the transmission mechanism is arranged in the housing (100) and comprises a driving transmission pair and a driven transmission pair; A support member, wherein the support member is driven by the active transmission pair and the driven transmission pair, so that the device (D) to be cleaned is located above the ultrasonic vibration head (500) and the heating part (1011), and follows the active transmission pair to rotate inside the box (100) and is immersed in the cleaning liquid.
2. A cleaning device containing a polymer resin component according to claim 1, characterized in that: The active transmission pair is driven by a power component (105), and drives the driven transmission pair to rotate synchronously via a support member.
3. A cleaning device for a polymer resin device according to claim 2, characterized in that: The active transmission pair comprises: A driving wheel (101), the driving wheel (101) being fixed on an inner wall of one side of the box body (100), and there are at least two driving wheels (101), and any one of the driving wheels (101) is connected to the power component (105); A transmission support wheel (103), wherein two adjacent driving wheels (101) are provided with two transmission support wheels (103), and the transmission support wheel (103) is connected to the driving wheel (101) via a chain (102); and each of the transmission support wheels (103) is coaxially arranged with an active knurling wheel (1031), and the active knurling wheel (1031) drives the first end of the support member.
4. A cleaning device for a polymer resin device according to claim 3, characterized in that: The driven transmission pair comprises: A driven knurling wheel (104), the driven knurling wheel (104) being connected to the inner wall of the other side of the box body (100), having the same number as the driving knurling wheel (1031) and being arranged in a relative position; A driven wheel bearing support (1041), each of the driven knurled wheels (104) is connected to the driven wheel bearing support (1041) in a one-to-one correspondence via a driven wheel shaft; the driven knurled wheel (104) cooperates with the second end of the support member.
5. A cleaning device for a polymer resin device according to claim 1, characterized in that: The support member is a core rod (600), both ends of which are connected to support connection pairs connected to the active transmission pair and the driven transmission pair, and a plurality of the devices to be cleaned (D) can be passed through the core rod, and adjacent devices to be cleaned (D) are separated by washers. The core rod (600) drives the devices to be cleaned (D) to rotate around its axis.
6. A cleaning device for a polymer resin device according to claim 5, characterized in that: The cross section of the core rod (600) is a polygon.
7. A cleaning device for a polymer resin component according to claim 6, characterized in that: The cross section of the core rod (600) is a regular hexagon.
8. A cleaning device for a polymer resin device according to claim 5, characterized in that: It also includes a core rod fixing seat which can be detachably fixed to both ends of the core rod (600).
9. A cleaning device for a polymer resin device according to claim 1, characterized in that: The bottom of the box body (100) is connected to a discharge channel (400), and a ball valve is provided inside the discharge channel (400); the box cover (200) and the box body (100) are jointly connected to a gas spring assembly (201), and the bottom of the box body (100) is supported by legs (300).
10. A cleaning device for a polymer resin device according to claim 1, characterized in that: The ultrasonic generator of the ultrasonic generating device is located on the box (100) and is connected to the ultrasonic vibration head (500).