Integrated waste photovoltaic panel glass dismantling device

Abstract

The utility model discloses an integrated waste photovoltaic panel glass dismantling device which comprises a conveying frame body and a conveying line arranged at the inner side position of the conveying frame body, a heating pipe is arranged at the inner position of the tail end of the right side of the conveying frame body, and a soaking cavity is formed in the left side position of the heating pipe. A spraying cavity is formed in the left side of the soaking cavity, a drying cavity is formed in the left side of the spraying cavity, a dismounting frame is arranged on the left upper side of the drying cavity, and a discharging disc is connected to the tail end of the outer portion of the left lower side of the conveying frame body. The device is simple in structure and convenient to operate, saves time and energy, can effectively separate glass from Eva by adopting a plurality of procedures of soaking, cleaning, drying and the like, improves the separation efficiency, reduces the influence on the environment by recycling the cleaned liquid and concentrating and separating the liquid, and meets the environmental protection requirement.

Description

Technical Field

[0001] The utility model belongs to the technical field related to photovoltaic panel removal devices, and specifically relates to an integrated waste photovoltaic panel glass removal device. Background Art

[0002] The integrated waste photovoltaic panel glass removal device is a device specially designed for removing waste photovoltaic panel glass. The device usually includes a conveyor line, an immersion chamber, an airbag lifting system, a reaction solution, a control system and other parts. The operator can place the waste photovoltaic panel on the conveyor line, soak it in the reaction solution in the immersion chamber, and use the airbag lifting system to adjust the liquid level of the reaction solution to ensure that the photovoltaic panel is completely immersed in the solution to achieve a better immersion reaction effect.

[0003] The entire device is automatically controlled by the control system, which is simple and convenient to operate, improving the efficiency and operability of the equipment. The integrated structure is integrated into the design, making the removal process of waste photovoltaic panel glass more efficient, accurate and convenient. The overall device has a compact structure and occupies a small area, making it suitable for use in factories, laboratories and other places. The design optimization of the device improves the intelligence level of the equipment, which can effectively respond to the removal needs of photovoltaic panels of different models and sizes, and provides a convenient solution for the maintenance and treatment of waste photovoltaic panels.

[0004] However, during use, the existing integrated waste photovoltaic panel glass removal device requires a conveyor line to transport the photovoltaic panel, which passes through the main body of the device and is cut by an internal blade. During the cutting process, debris splashing will occur, and the photovoltaic glass inside the photovoltaic panel will also be damaged. Utility Model Content

[0005] The purpose of the utility model is to provide an integrated waste photovoltaic panel glass removal device to solve the problem that the waste photovoltaic panel glass removal device proposed in the above background technology requires a conveyor line to transport the photovoltaic panels, and after passing through the main body of the device, the panels are cut by internal blades. During the cutting process, debris splashing will occur, and the photovoltaic glass inside the photovoltaic panel will also be damaged.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated waste photovoltaic panel glass removal device, comprising a conveyor frame body and a conveyor line arranged at an inner side of the conveyor frame body;

[0007] A heating tube is provided at the inner position of the right end of the conveying frame body, a soaking chamber is provided at the left position of the heating tube, a spraying chamber is provided at the left position of the soaking chamber, a drying chamber is provided at the left position of the spraying chamber, and a removal frame is provided at the upper left position of the drying chamber;

[0008] The lower left outer end of the conveyor frame body is connected with a material discharge tray;

[0009] A motor is provided at the middle inner position of the dismantling frame, a grinding disc is provided at the lower position of the motor, fixed blocks are provided at the upper positions of the front and rear ends of the left and right sides of the dismantling frame respectively, an adjusting rod is provided at the middle inner position of the fixed block, an adjusting tooth is provided at the inner position of the adjusting rod, a rotating handle is provided on the right middle outer protrusion of the fixed block, a rotating gear is provided at the left inner position of the rotating handle, and a pressure roller is provided at the lower end position of the adjusting rod;

[0010] A hot air blower is arranged at the inner side of the drying chamber, a spray device is arranged at the inner upper side of the spray chamber, and a reaction solution is filled at the inner side of the soaking chamber;

[0011] The electrical components in the removal device are powered by connecting to an external power source.

[0012] Preferably, the fixed block is connected to the removal frame by means of bolt connection, the rotating handle is connected to the fixed block by means of sleeve connection, and the rotating handle can rotate within the fixed block.

[0013] Preferably, the rotating gear is connected to the rotating handle by an integrated connection, and the rotating gear is connected to the adjusting teeth in the adjusting rod by a meshing connection.

[0014] Preferably, the adjusting rod can move up and down in the fixed block, the pressing roller is connected to the adjusting rod by a sleeve connection, and the pressing roller can rotate in the adjusting rod.

[0015] Preferably, the conveyor line and the inside of the conveyor frame body are connected and driven by a transmission mechanism, and the reaction solution is specifically a sodium hydroxide solution with a concentration of 22% to 25%.

[0016] Preferably, air bags are respectively provided at the left and right ends of the lower side of the conveying line in the soaking chamber, and the inner side of the air bags is filled with gas.

[0017] Preferably, the airbag expands and contracts according to the amount of filling gas, and the conveying line moves and conveys from left to right.

[0018] Preferably, a plurality of grinding discs are provided, and the plurality of grinding discs can be driven to rotate by a motor transmission system.

[0019] Compared with the prior art, the utility model provides an integrated waste photovoltaic panel glass removal device, which has the following beneficial effects:

[0020] 1. This integrated waste photovoltaic panel glass removal device can achieve the following effects:

[0021] High efficiency and energy saving: Using heating tubes and ultrasonic vibrators to promote the reaction process can efficiently separate glass and EVA, saving time and energy.

[0022] High separation efficiency: Multiple processes such as soaking, cleaning and drying can effectively separate glass from EVA, thus improving separation efficiency.

[0023] Environmental protection: By recycling the cleaned liquid and concentrated separated liquid, the impact on the environment is reduced and environmental protection requirements are met.

[0024] Automation: The equipment includes multiple functional modules such as conveying system, heating system, cleaning system, etc., which can realize automatic operation and reduce labor costs.

[0025] Improve the recycling rate of waste photovoltaic panel resources: Effectively separate glass and EVA materials, which can further recycle these resources and reduce the impact of waste on the environment.

[0026] Easy operation: The equipment has clear operation steps and is easy to operate. It does not require complicated operating skills, which improves the convenience of operation.

[0027] In general, this equipment can achieve efficient, environmentally friendly and automated processing in the process of dismantling waste photovoltaic panel glass, improve resource recycling rate, reduce negative impact on the environment, and also improve work efficiency and operational convenience.

[0028] 2. In an integrated waste photovoltaic panel glass removal device, the following benefits can be achieved through the setting of a fixed block, a pressure roller, an adjustment rod, an adjustment tooth, a rotating handle, and a rotating gear:

[0029] Intelligent adjustment: By turning the handle to adjust the distance between the pressure roller and the conveyor line, it can intelligently adapt to photovoltaic panels of different thicknesses, realize automatic adjustment, and improve the applicability and flexibility of the equipment.

[0030] Easy to operate: The operator can adjust the distance between the pressure roller and the conveyor line by turning the handle. The operation is simple and convenient, which reduces the complexity of the adjustment process and improves production efficiency.

[0031] Strong adaptability: The up and down adjustment of the adjustment rod can adapt to photovoltaic panels of different thicknesses, achieve better adaptability, enable the equipment to handle photovoltaic panels of various specifications and sizes, and improve the versatility of the equipment.

[0032] In general, the design optimization of setting an ultrasonic device on the outside and adjusting the distance between the pressure roller and the conveyor line by turning the handle improves the efficiency, adaptability and operational convenience of the equipment, while also improving the intelligence level of the equipment, making the process of dismantling waste photovoltaic panel glass more efficient, accurate and convenient.

[0033] 3. In an integrated waste photovoltaic panel glass removal device, the following benefits can be achieved through the following settings:

[0034] Improve the reaction effect: By inflating the airbag, the liquid level of the reaction solution can be adjusted to ensure that the photovoltaic panel can be completely immersed in the reaction solution when on the conveyor line, thereby improving the effect of the immersion reaction and ensuring that the photovoltaic panel can fully contact with the solution.

[0035] Strong flexibility: The liquid level is controlled by the expansion and contraction of the airbag. The operator can adjust the liquid level as needed to achieve flexible operation.

[0036] Safe and reliable: The airbag is connected by bolts, which ensures that the airbag is firmly connected to the conveyor frame body and is not prone to loosening or falling off, ensuring the safety and stability of the equipment.

[0037] High temperature resistance: The airbag has high temperature resistance, can maintain stability and performance in high temperature environment, is not easily damaged by high temperature, and increases the reliability and durability of the equipment.

[0038] In summary, the optimized design of adjusting the liquid level by inflating the airbag and firmly connecting the airbag to the conveyor frame body can improve the response effect, flexibility, safety and stability of the equipment. At the same time, it has the characteristics of high temperature resistance, which makes the equipment perform better in the process of dismantling waste photovoltaic panel glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a structural schematic diagram of the utility model.

[0040] Figure 2 For the utility model Figure 1 Schematic diagram of the structure after the circular area is enlarged.

[0041] Figure 3 It is a structural schematic diagram of the adjusting rod in the utility model.

[0042] Figure 4 It is a structural schematic diagram of the rotating handle in the utility model.

[0043] In the figure:

[0044] 1. Conveying rack body; 2. Heating tube; 3. Soaking chamber; 4. Reaction solution; 5. Conveying line; 6. Spraying device; 7. Spraying chamber; 8. Drying chamber; 9. Hot air blower; 10. Removal frame; 11. Fixing block; 12. Pressing roller; 13. Motor; 14. Grinding disc; 15. Feeding tray; 16. Adjusting rod; 17. Adjusting teeth; 18. Rotating handle; 19. Rotating gear; 20. Airbag. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0046] The utility model provides Figure 1-4 An integrated waste photovoltaic panel glass removal device shown includes a conveyor frame body 1 and a conveyor line 5 arranged at an inner side of the conveyor frame body 1;

[0047] A heating tube 2 is provided at the inner position of the right end of the conveying frame body 1, a soaking chamber 3 is provided at the left position of the heating tube 2, a spraying chamber 7 is provided at the left position of the soaking chamber 3, a drying chamber 8 is provided at the left position of the spraying chamber 7, and a removal frame 10 is provided at the upper left position of the drying chamber 8;

[0048] A material discharge tray 15 is connected to the lower left outer end of the conveyor frame body 1;

[0049] A motor 13 is provided at the middle inner position of the dismantling frame 10, a grinding disc 14 is provided at the lower position of the motor 13, fixed blocks 11 are provided at the upper positions of the front and rear ends of the left and right sides of the dismantling frame 10, an adjusting rod 16 is provided at the middle inner position of the fixed block 11, an adjusting tooth 17 is provided at the inner position of the adjusting rod 16, a rotating handle 18 is provided on the right middle outer side of the fixed block 11, a rotating gear 19 is provided at the inner position of the left side of the rotating handle 18, and a pressing roller 12 is provided at the lower end position of the adjusting rod 16;

[0050] A hot air blower 9 is provided at the inner side of the drying chamber 8, a spray device 6 is provided at the inner upper side of the spray chamber 7, and a reaction solution 4 is filled at the inner side of the soaking chamber 3;

[0051] The electrical components in the removal device are powered by connecting to an external power source.

[0052] In this embodiment, the integrated equipment for dismantling waste photovoltaic panel glass mainly comprises a conveyor frame body 1, a heating tube 2, a soaking chamber 3, a spray chamber 7, a drying chamber 8, a dismantling frame 10, a material unloading tray 15 and other components. The equipment contains some key components, such as a motor 13, a grinding disc 14, a fixing block 11, an adjusting rod 16, a rotating handle 18, a rotating gear 19, a pressing roller 12, a hot air blower 9 and a spray device 6. In addition, the electrical components in the equipment are powered by an external power supply.

[0053] The usage principles and steps are as follows:

[0054] Principle: First, the dismantled photovoltaic panel is placed on the conveyor line 5, and then transported to the soaking chamber 3 containing 22% to 25% sodium hydroxide solution through the conveyor line 5 for reaction. The liquid is heated by the heating tube 2, and the internal ultrasonic technology is used to separate the glass from the Eva material. Subsequently, the photovoltaic panel is sprayed and cleaned by the spray device 6 in the spray chamber 7, and then enters the drying chamber 8 after cleaning, and is dried by hot air from the hot air blower 9, and finally the glass is scraped off using the grinding disc 14 in the dismantling frame 10.

[0055] step:

[0056] The dismantled photovoltaic panels are transferred to the soaking chamber 3 and reacted in a sodium hydroxide solution having a concentration of 22% to 25%.

[0057] The liquid is heated to about 60 degrees by the heating tube 2, and the ultrasonic vibrator in the conveying frame is used to generate a frequency of 20 khz, which promotes cavitation inside the solution and contacts with the photovoltaic panel to accelerate the separation of glass and EVA.

[0058] The soaked photovoltaic panels are transferred to the spray cleaning section for cleaning. The cleaned liquid can be recycled and added to the soaking tank for reuse after concentration and separation as needed.

[0059] The cleaned photovoltaic panels enter the hot air drying section for drying.

[0060] Finally, the glass is scraped off using the grinding disc 14 to complete the entire separation process.

[0061] This type of equipment has an advantage over previous equipment, namely, the complete separation rate of single materials is higher.

[0062] like Figure 1-4As shown, the fixed block 11 is connected to the dismantling frame 10 by a bolt connection, the rotating handle 18 is connected to the fixed block 11 by a sleeve connection, and the rotating handle 18 can rotate in the fixed block 11, the rotating gear 19 is connected to the rotating handle 18 by an integrated connection, the rotating gear 19 is connected to the adjusting tooth 17 in the adjusting rod 16 by a meshing connection, and the adjusting rod 16 can move up and down in the fixed block 11, and the pressure roller 12 is connected to the adjusting rod 16 by a sleeve connection, and the pressure roller 12 can rotate in the adjusting rod 16.

[0063] Preferably, an ultrasonic device is provided outside the immersion chamber 3 for ultrasonically vibrating the reaction solution 4 inside the immersion chamber 3 .

[0064] Preferably, the operator can rotate the rotating handle 18 on the outside of the fixed block 11 on the dismantling frame 10, and rotate the rotating gear 19 in the middle section of the rotating handle 18 to engage and rotate the adjusting teeth 17 on the inside of the adjusting rod 16, thereby adjusting the adjusting rod 16 up and down in the fixed block 11, thereby changing the spacing between the pressure roller 12 on the conveyor line 5 and the conveyor line 5, and adapting differently to photovoltaic panels of different thicknesses to obtain a better dismantling effect.

[0065] like Figure 1-2 As shown, the conveyor line 5 and the conveyor frame body 1 are connected and driven by a transmission mechanism. The reaction solution 4 is specifically a sodium hydroxide solution with a concentration of 22% to 25%. Airbags 20 are respectively provided at the left and right ends of the lower side of the conveyor line 5 in the immersion chamber 3. The inner side of the airbag 20 is filled with gas. The airbag 20 expands and contracts according to the amount of filling gas. The conveyor line 5 moves and transports from left to right. A plurality of grinding discs 14 are provided, and the plurality of grinding discs 14 can be driven to rotate by the transmission system of the motor 13.

[0066] Preferably, the operator can inflate the airbag 20 in the immersion chamber 3, use the gas to expand and shrink the airbag 20, and through the expansion of the airbag 20 and the volume of the airbag 20, lift the reaction solution 4 in the immersion chamber 3 to ensure that the photovoltaic panels transported on the conveyor line 5 are below the liquid surface of the reaction solution 4, thereby achieving a better immersion reaction.

[0067] Optionally, the airbag 20 is connected to the inside of the conveying frame body 1 by bolt connection, and the airbag 20 has a high temperature resistance effect.

[0068] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated waste photovoltaic panel glass removal device, comprising a conveyor frame body (1) and a conveyor line (5) arranged at an inner side of the conveyor frame body (1); A heating tube (2) is provided at an inner position of the right end of the conveying frame body (1); a soaking chamber (3) is provided at a left position of the heating tube (2); a spraying chamber (7) is provided at a left position of the soaking chamber (3); a drying chamber (8) is provided at a left position of the spraying chamber (7); and a removal frame (10) is provided at an upper left position of the drying chamber (8); A material discharge tray (15) is connected to the lower left outer end of the conveyor frame body (1); Features: A motor (13) is arranged at the middle inner position of the dismantling frame (10), a grinding disc (14) is arranged at the lower position of the motor (13), fixed blocks (11) are arranged at the upper positions of the left and right sides and the front and rear ends of the dismantling frame (10), an adjusting rod (16) is arranged at the middle inner position of the fixed block (11), an adjusting tooth (17) is arranged at the inner position of the adjusting rod (16), a rotating handle (18) is arranged protrudingly on the middle outer side of the right side of the fixed block (11), a rotating gear (19) is arranged at the inner position of the left side of the rotating handle (18), and a pressure roller (12) is arranged at the lower end position of the adjusting rod (16); A hot air blower (9) is provided at an inner position of the drying chamber (8), a spray device (6) is provided at an inner upper position of the spray chamber (7), and a reaction solution (4) is filled at an inner position of the soaking chamber (3); The electrical components in the removal device are powered by connecting to an external power source.

2. The integrated waste photovoltaic panel glass removal device according to claim 1 is characterized in that: The fixed block (11) is connected to the removal frame (10) by means of bolt connection, the rotating handle (18) is connected to the fixed block (11) by means of sleeve connection, and the rotating handle (18) can rotate inside the fixed block (11).

3. The integrated waste photovoltaic panel glass removal device according to claim 2 is characterized in that: The rotating gear (19) is connected to the rotating handle (18) in an integrated connection manner, and the rotating gear (19) is connected to the adjusting teeth (17) in the adjusting rod (16) in a meshing connection manner.

4. The integrated waste photovoltaic panel glass removal device according to claim 3 is characterized by: The adjusting rod (16) can move up and down in the fixed block (11); the pressing roller (12) is connected to the adjusting rod (16) by means of a sleeve connection, and the pressing roller (12) can rotate in the adjusting rod (16).

5. The integrated waste photovoltaic panel glass removal device according to claim 1 is characterized in that: The conveying line (5) and the conveying frame body (1) are connected and driven by a transmission mechanism, and the reaction solution (4) is specifically a sodium hydroxide solution with a concentration of 22% to 25%.

6. The integrated waste photovoltaic panel glass removal device according to claim 1 is characterized by: Air bags (20) are respectively arranged at the left and right ends of the lower side of the conveying line (5) in the soaking chamber (3), and the inner side of the air bags (20) is filled with gas.

7. The integrated waste photovoltaic panel glass removal device according to claim 6 is characterized by: The airbag (20) expands and contracts according to the amount of filling gas, and the conveying line (5) moves from left to right for conveying.

8. The integrated waste photovoltaic panel glass removal device according to claim 1 is characterized by: A plurality of grinding discs (14) are provided, and the plurality of grinding discs (14) can be driven to rotate by a motor (13) transmission system.

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