Cutter with adjustable surface microcosmic profile and processing machine tool

By designing a micro-profile adjustable tool with integrated rough and fine knife, the tool size is fine-tuned by using locking and adjustment mechanisms, the problem of difficulty in fine-tuning of holes when machining large diameter holes in the prior art is solved, and the machining efficiency is improved and ease of operation.

CN222448417UActive Publication Date: 2025-02-11SHANGHAI NOVARE AUTOMOTIVE COMPONENTS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420412506.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-02-11
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

In part processing, when machining holes with larger diameters, existing PCD integrated tools are difficult to fine-tune the apertures quickly and at low cost, resulting in long processing time and high cost.

Method used

A surface micro-contour adjustable tool is designed, including a tool body, a first rough molded blade, a second rough molded blade and an adjustable structure. The tool size is finely adjusted through the locking mechanism and the adjustment mechanism, and the rough knife and the fine knife are integrated. , realize the completion of two rough and fine processing in one process.

Benefits of technology

Through this tool, the aperture size can be fine-tuned quickly and at low cost, improving processing efficiency, simplifying operation and strong practicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222448417U_ABST
    Figure CN222448417U_ABST
Patent Text Reader

Abstract

The utility model provides a surface microcosmic profile adjustable cutter and a processing machine tool, which comprise a cutter main body, a first rough forming blade, a second rough forming blade and an adjustable structure, the first rough forming blade and the second rough forming blade are arranged at the end part of the cutter main body and are in central symmetry; the adjustable structure comprises a locking mechanism, an adjusting mechanism and a fine forming blade, the fine forming blade is arranged between the first rough forming blade and the second rough forming blade, and the fine forming blade is movably installed on the cutter body through the matching of the adjusting mechanism and the locking mechanism. And an adjusting groove with adjustable width is formed between the adjustable structure and the cutter main body. According to the utility model, the rough cutter and the fine cutter are integrated, so that rough machining and fine machining can be completed in one procedure, and the machining efficiency is improved; and the machining allowance can be adjusted through the adjusting mechanism, the adjusting mechanism can be fixed through the locking mechanism, the blade is prevented from moving in the machining process, the adjusting difficulty is low, operation is easy, and practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of machining, in particular to a surface micro-contour adjustable cutter and a machining machine tool. Background Art

[0002] In parts processing, PCD integrated tools are often used to process larger diameter holes (such as above 50mm). If the tool size needs to be fine-tuned to control the hole diameter, it often needs to be sent back to the manufacturer for repair, which takes a long time and has a high cost.

[0003] Therefore, in order to quickly and cost-effectively fine-tune the hole diameter and control the micro-profile of the hole surface, a tool with adjustable size is urgently needed. Utility Model Content

[0004] In view of the defects in the prior art, the purpose of the utility model is to provide a surface micro-contour adjustable tool and a processing machine tool.

[0005] According to the utility model, a surface micro-profile adjustable tool is provided, comprising: a tool body, a first rough-forming blade, a second rough-forming blade and an adjustable structure, wherein the first rough-forming blade and the second rough-forming blade are mounted at the end of the tool body and are centrally symmetrical, the adjustable structure comprises a locking mechanism, an adjusting mechanism and a fine-forming blade, the fine-forming blade is arranged between the first rough-forming blade and the second rough-forming blade, the fine-forming blade is movably mounted on the tool body through the cooperation of the adjusting mechanism and the locking mechanism, and an adjustment groove with adjustable width is formed between the adjustable structure and the tool body.

[0006] Preferably, a plurality of cooling water holes are formed inside the tool body, and the cooling water holes extend to the first rough forming blade, the second rough forming blade and the fine forming blade respectively.

[0007] Preferably, the locking mechanism is arranged on an end of the adjustable structure away from the tip of the precision-formed blade, and the adjustable structure is fastened to the tool body via the locking mechanism.

[0008] Preferably, the adjustment mechanism is arranged in the middle of the adjustable structure, and the adjustment mechanism comprises a bolt structure, and the adjustment mechanism passes through the adjustable structure and is connected to the tool body via a thread.

[0009] Preferably, the width of the adjustment slot is adjusted within a range of 0 to 3 mm.

[0010] Preferably, the tip of the precision-formed blade is R0.1.

[0011] Preferably, in the axial direction of the tool, the tip of the precision-formed blade forms an angle of 20° with the axis of the tool.

[0012] Preferably, the first rough forming blade and the fine forming blade form an angle of 79°.

[0013] Preferably, the tool body is an integrated tool.

[0014] According to a processing machine tool provided by the utility model, the above-mentioned surface micro-contour adjustable tool is adopted.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model integrates the roughing knife and the fine knife into one, and can complete the roughing and fine processing in one process, thereby improving the processing efficiency; and the processing allowance can be adjusted by the adjusting mechanism, and the former can be fixed by the locking mechanism to prevent the blade position from moving during processing, the adjustment difficulty is low, the operation is easy, and the practicability is very strong. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0018] Figure 1 It is a side view of the utility model mainly showing the adjustable cutter of surface micro-contour;

[0019] Figure 2 This is a front view of the utility model which mainly embodies the surface micro-contour adjustable tool;

[0020] Figure 3 This is a partial schematic diagram of the utility model mainly embodying the adjustable structure;

[0021] Figure 4 The utility model mainly embodies Figure 3 Enlarged view of part A

[0022] Reference numerals:

[0023] Tool body 1 Locking mechanism 3 Adjustment mechanism 4

[0024] Cooling water hole 5 Adjustment slot 6 Precision forming blade 9

[0025] Adjustable structure 10 First rough forming blade 21 Second rough forming blade 22 DETAILED DESCRIPTION

[0026] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.

[0027] Example 1

[0028] like Figure 1-4 As shown, a surface micro-profile adjustable tool provided by the utility model comprises: a tool body 1, a first rough forming blade 21, a second rough forming blade 22 and an adjustable structure 10, wherein the first rough forming blade 21 and the second rough forming blade 22 are mounted at the end of the tool body 1 and are centrally symmetrical, and the adjustable structure 10 comprises a locking mechanism 3, an adjusting mechanism 4 and a fine forming blade 9, wherein the fine forming blade 9 is arranged between the first rough forming blade 21 and the second rough forming blade 22, and the fine forming blade 9 is movably mounted on the tool body 1 through the cooperation of the adjusting mechanism 4 and the locking mechanism 3, and an adjustable width adjustment slot 6 is formed between the adjustable structure 10 and the tool body 1. The machining allowance can be adjusted by the adjusting mechanism 4, and the former can be fixed by the locking mechanism 3 to prevent the blade position from moving during machining.

[0029] The tool body 1 is an integrated tool. A plurality of cooling water outlet holes 5 are formed inside the tool body 1, and the cooling water outlet holes 5 extend to the first rough forming blade 21, the second rough forming blade 22 and the fine forming blade 9 respectively.

[0030] The locking mechanism 3 is arranged on an end of the adjustable structure 10 away from the tip of the precision-formed blade 9 , and the adjustable structure 10 is fastened to the tool body 1 via the locking mechanism 3 .

[0031] The adjustment mechanism 4 is arranged in the middle of the adjustable structure 10. The adjustment mechanism 4 includes but is not limited to a bolt structure. The adjustment mechanism 4 passes through the adjustable structure 10 and is connected to the tool body 1 by a thread. The machining allowance can be adjusted by the adjustment mechanism 4. Rotating the adjustment mechanism 4 will directly change the distance between the adjustable structure 10 and the tool axis, and the width of the adjustment slot 6 will change accordingly. The width adjustment range of the adjustment slot 6 is 0 to 3 mm. Since the fine forming blade 9 is directly fixed on the adjustable structure 10, adjusting the adjustable mechanism 10 can be regarded as adjusting the tool size and machining allowance, and the former can be fixed by the locking mechanism 3 to prevent the blade position from moving during processing.

[0032] like Figure 2The YZ plane shown is a radial plane of the tool, and the first rough forming blade 21 and the second rough forming blade 22 are centrally symmetrically installed on the tool body 1 with the tool axis as the center point. In the radial direction of the tool, the first rough forming blade 21 and the fine forming blade 9 form an angle of 79°.

[0033] The tip of the fine forming blade 9 is R0.1. In the axial direction of the tool, the tip of the fine forming blade 9 forms an angle of 20° with the tool axis.

[0034] The tool of the present application, in combination with appropriate processing parameters, can maintain the surface roughness of the processed hole within a specific range and ensure the stability of the processed surface; in addition, this surface micro-contour adjustable tool integrates the roughing tool and the fine tool into one, and can complete both roughing and fine processing in one process, thereby improving processing efficiency, and has low adjustment difficulty, easy operation, and strong practicality.

[0035] Example 2

[0036] According to a processing machine tool provided by the utility model, the surface micro-contour adjustable tool of embodiment 1 is adopted.

[0037] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0038] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.

Claims

1. A surface micro-contour adjustable tool, characterized in that: include: A tool body (1), a first rough-shaped blade (21), a second rough-shaped blade (22) and an adjustable structure (10), wherein the first rough-shaped blade (21) and the second rough-shaped blade (22) are mounted at the ends of the tool body (1) and are centrally symmetrical, the adjustable structure (10) comprises a locking mechanism (3), an adjusting mechanism (4) and a fine-shaped blade (9), the fine-shaped blade (9) is arranged between the first rough-shaped blade (21) and the second rough-shaped blade (22), the fine-shaped blade (9) is movably mounted on the tool body (1) through the cooperation of the adjusting mechanism (4) and the locking mechanism (3), and an adjusting slot (6) with adjustable width is formed between the adjustable structure (10) and the tool body (1); A plurality of cooling water outlet holes (5) are formed inside the tool body (1), and the cooling water outlet holes (5) extend to the first rough forming blade (21), the second rough forming blade (22) and the fine forming blade (9) respectively.

2. The surface micro-profile adjustable tool according to claim 1, characterized in that: The locking mechanism (3) is arranged on an end of the adjustable structure (10) away from the tip of the precision-formed blade (9), and the adjustable structure (10) is fixedly connected to the tool body (1) via the locking mechanism (3).

3. The surface micro-profile adjustable tool according to claim 1, characterized in that: The adjusting mechanism (4) is arranged in the middle of the adjustable structure (10), and the adjusting mechanism (4) comprises a bolt structure. The adjusting mechanism (4) passes through the adjustable structure (10) and is connected to the tool body (1) via a thread.

4. The surface micro-profile adjustable tool according to claim 1, characterized in that: The width adjustment range of the adjustment groove (6) is 0 to 3 mm.

5. The surface micro-profile adjustable tool according to claim 1, characterized in that: The tip of the precision-molded blade (9) is R0.

1.

6. The surface micro-profile adjustable tool according to claim 1, characterized in that: In the axial direction of the tool, the tip of the precision-formed blade (9) forms an angle of 20° with the axis of the tool.

7. The surface micro-profile adjustable tool according to claim 1, characterized in that: The first rough forming blade (21) and the fine forming blade (9) form an angle of 79°.

8. The surface micro-contour adjustable tool according to claim 1, characterized in that: The tool body (1) is an integrated tool.

9. A processing machine tool, characterized in that: A surface micro-profile adjustable tool as described in any one of claims 1-8 is used.