Material guiding mechanism of finned tube laser welding machine
By designing an adjustable material guide mechanism, the height of the material guide assembly is adjusted by using threaded rods and sliding plates, the problem of difficulty in adjusting the contact distance between the fin and the steel pipe according to the diameter of the steel pipe in the prior art is solved, and the stability of welding is achieved Sex and flexibility.
Patent Information
- Application Number
- CN202421006583.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The material guiding mechanism of existing fin tube laser welding machines is difficult to adjust the contact distance between the fin and the steel pipe according to the diameter of the steel pipe, resulting in unstable welding.
A guide mechanism including a workbench, a base plate and a guide assembly is designed. Through the combination of threaded rods and sliding plates, the height of the guide assembly can be adjusted according to the diameter of the steel pipe to ensure stable contact between the fins and the steel pipe.
The contact distance between the fin and the steel pipe is adjusted according to the diameter of the steel pipe, which improves the stability and flexibility of welding, and is suitable for steel pipes of different diameters.
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Figure CN222448724U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fin tube laser welders, in particular to a material guiding mechanism of a fin tube laser welder. Background Art
[0002] Spiral finned tube is a high-efficiency heat transfer element with spiral fins. Its heat transfer area is several to dozens of times that of a light tube. It can enhance heat transfer, reduce flow resistance, and reduce metal consumption, thereby improving the economy and operational reliability of heat exchange equipment. Spiral finned tubes have been widely used in various boilers. Spiral finned tubes can be manufactured in a variety of ways. The finned tubes used in heat exchange equipment such as boilers and pressure vessels mainly have the following manufacturing methods: high-frequency resistance welded spiral finned tubes, brazed spiral finned tubes and integral spiral finned tubes. This paper introduces in detail the manufacturing method, performance evaluation indicators, applications and advantages of integral spiral finned tubes of spiral finned tubes. Spiral finned tubes have two welding methods, one is to weld both ends of the fin to the steel pipe, and the other is to weld the contact surfaces of the fin and the steel pipe. Compared with the first method, the second method has better thermal conductivity and fits the steel pipe more closely.
[0003] When welding spiral finned tubes, the diameter of the steel pipe used varies depending on the application scenario and location. The material guide mechanism of existing laser welders is not convenient for adjusting the contact distance between the fins and the steel pipe according to the diameter of the steel pipe. Therefore, it is urgent to design a material guide mechanism for finned tube laser welders to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to provide a material guiding mechanism for a fin tube laser welding machine to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0006] A material guiding mechanism of a fin tube laser welding machine comprises a workbench, a base plate and a material guiding assembly, wherein the material guiding assembly is arranged on the upper side of the base plate, and the material guiding assembly comprises a supporting frame, a fixing frame, a threaded rod, a sliding plate, a mounting plate, a driving wheel, a driven wheel, a core shaft and a bearing seat, wherein the supporting frame is fixedly mounted on the upper side of the base plate, the fixing frame is fixedly mounted on the upper side of the supporting frame, the threaded rod is rotatably mounted between the inner walls of the fixing frame, the sliding plate is slidably mounted on one side of the fixing frame, a threaded slider is provided on one side of the sliding plate, the threaded slider is threadedly mounted on the circumference of the threaded rod, the mounting plate is fixedly mounted on one side of the sliding plate, the bearing seat is fixedly mounted on one side of the mounting plate, the core shaft is fixedly mounted in the bearing seat, the driving wheel is fixedly mounted on one side of the core shaft, and the driven wheel is fixedly mounted on one side of the driving wheel.
[0007] A first material guide plate is fixedly mounted on one side of the mounting plate, a second material guide plate is fixedly mounted on one side of the first material guide plate, a limiting groove is provided between the first material guide plate and the second material guide plate, and a rotating wheel is fixedly mounted on one end of the threaded rod.
[0008] An abutment assembly is fixedly mounted on the upper side of the bottom plate, and the abutment assembly is located at the lower side of the driving wheel and the driven wheel.
[0009] The abutment assembly includes a vertical plate, an adjustment plate, a rotating shaft and an abutment wheel. There are two rotating shafts and two abutment wheels. The vertical plate is fixedly mounted on the upper side of the base plate. The adjustment plate is slidably mounted on one side of the vertical plate. Two rotating grooves are provided on the upper side of the adjustment plate. The two rotating shafts are respectively rotatably mounted in the two rotating grooves. The two abutment wheels are respectively fixedly mounted on one side of the two rotating shafts. The two abutment wheels correspond to the driving wheel and the driven wheel.
[0010] A sliding groove is provided on one side of the vertical plate and the adjustment plate, a fastening bolt is inserted between the two sliding grooves, a fastening nut is threadedly installed on one end of the fastening bolt, and a steel pipe is provided between the two abutting wheels and the driving wheel and the driven wheel.
[0011] A discharge assembly is provided on one side of the workbench, and the discharge assembly includes a support base, a disc and a support column. The support column is fixedly installed on the upper side of the support base, and the disc is rotatably installed on the upper side of the support column. Fins are provided on the circumference of the disc.
[0012] In the above technical solution, the present invention provides a material guide mechanism for a fin tube laser welder, which has the following beneficial effects:
[0013] (1) By setting the threaded rod and the sliding plate, the sliding plate can be driven to move up and down by rotating the threaded rod according to the diameter of the steel pipe. The up and down movement of the sliding plate can drive the driving wheel and the driven wheel to move up and down, so that the staff can adjust the contact distance between the fin and the steel pipe according to the diameter of the steel pipe.
[0014] (2) By setting the driving wheel and the driven wheel, the fin can be limited when the fin is welded to the steel pipe, so that the fin can be kept in a stable state and wound around the steel pipe, thereby avoiding the fin from being offset or bent when it is wound around the steel pipe.
[0015] (3) The driving wheel and the driven wheel can be rotated by the provided bearing seat and the core shaft. The rotation of the driving wheel and the driven wheel can drive the fins at the rear end to move forward, thereby wrapping the fins around the steel pipe and avoiding the driving wheel and the driven wheel from causing the fins to get stuck when the fins are wrapped around the steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 The present invention provides a schematic diagram of the overall structure of a material guide mechanism embodiment of a fin tube laser welder.
[0018] Figure 2 The present invention provides a schematic structural diagram of a material guide assembly for a material guide mechanism embodiment of a fin tube laser welder.
[0019] Figure 3 The present invention is a schematic diagram of the structure of an abutment assembly provided by an embodiment of a material guide mechanism of a fin tube laser welder.
[0020] Figure 4 The present invention is a schematic structural diagram of a material discharge assembly provided in an embodiment of a material guide mechanism of a fin tube laser welder.
[0021] 1. Workbench; 2. Bottom plate; 3. Steel pipe; 4. Discharge assembly; 5. Disc; 6. Support base; 7. Support column; 8. Fin; 9. Abutment assembly; 10. Guide assembly; 13. Vertical plate; 14. Adjustment plate; 15. Rotating shaft; 16. Abutment wheel; 17. Slide groove; 18. Fastening bolt; 19. Support frame; 20. Fixed frame; 21. Threaded rod; 22. Rotating wheel; 23. Sliding plate; 24. Mounting plate; 25. First guide plate; 26. Second guide plate; 27. Driving wheel; 28. Driven wheel; 29. Core shaft; 30. Bearing seat. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0023] like Figure 1-4As shown, a material guide mechanism of a fin tube laser welder provided by an embodiment of the present invention includes a workbench 1, a base plate 2 and a material guide assembly 10. The material guide assembly 10 is arranged on the upper side of the base plate 2. The material guide assembly 10 includes a support frame 19, a fixed frame 20, a threaded rod 21, a sliding plate 23, a mounting plate 24, a driving wheel 27, a driven wheel 28, a core shaft 29 and a bearing seat 30. The support frame 19 is fixedly mounted on the upper side of the base plate 2, the fixed frame 20 is fixedly mounted on the upper side of the support frame 19, the threaded rod 21 is rotatably mounted between the inner walls of the fixed frame 20, the sliding plate 23 is slidably mounted on one side of the fixed frame 20, and the sliding plate 2 3 is provided with a threaded slider on one side, and the threaded slider is threadedly installed on the side of the threaded rod 21. The mounting plate 24 is fixedly installed on one side of the sliding plate 23. The bearing seat 30 is fixedly installed on one side of the mounting plate 24. The core shaft 29 is fixedly installed in the bearing seat 30. The driving wheel 27 is fixedly installed on one side of the core shaft 29. The driven wheel 28 is fixedly installed on one side of the driving wheel 27. A first guide plate 25 is fixedly installed on one side of the mounting plate 24. A second guide plate 26 is fixedly installed on one side of the first guide plate 25. A limiting groove is provided between the first guide plate 25 and the second guide plate 26. A rotating wheel 22 is fixedly installed on one end of the threaded rod 21.
[0024] Specifically, in this embodiment, when the height of the material guide assembly 10 needs to be adjusted according to the diameter of the steel pipe 3, the rotating wheel 22 is used to drive the threaded rod 21 to rotate, and the rotation of the threaded rod 21 drives the threaded slider to move, and the movement of the threaded slider drives the sliding plate 23 to move, and the movement of the sliding plate 23 drives the mounting plate 24 to move, and the movement of the mounting plate 24 will drive the driving wheel 27 and the driven wheel 28 to move, so that the staff can easily adjust the distance between the driving wheel 27 and the driven wheel 28 and the steel pipe 3 according to the different diameters of the steel pipe 3, so that the device can be suitable for steel pipes 3 of different diameters.
[0025] The utility model provides a material guiding mechanism of a fin tube laser welding machine, wherein an abutment assembly 9 is fixedly installed on the upper side of the bottom plate 2, and the abutment assembly 9 is located at the lower side of the driving wheel 27 and the driven wheel 28. The abutment assembly 9 includes a vertical plate 13, an adjusting plate 14, a rotating shaft 15 and an abutment wheel 16. The number of the rotating shaft 15 and the abutment wheel 16 is two. The vertical plate 13 is fixedly installed on the upper side of the bottom plate 2, and the adjusting plate 14 is slidably installed on one side of the vertical plate 13. Two rotating grooves are provided on the upper side of the adjusting plate 14, and the two rotating shafts 15 are respectively rotatably installed in the two rotating grooves. The two abutment wheels 16 are respectively fixedly installed on one side of the two rotating shafts 15, and the two abutment wheels 16 are corresponding to the driving wheel 27 and the driven wheel 28. One side of the vertical plate 13 and the adjusting plate 14 is provided with a slide groove 17, and a fastening bolt 18 is inserted between the two slide grooves, and a fastening nut is threadedly installed on one end of the fastening bolt 18. A steel pipe 3 is arranged between the two abutment wheels 16 and the driving wheel 27 and the driven wheel 28.
[0026] In another embodiment provided by the present invention, when placing the steel pipe 3, the tight fit between the adjustment plate 14 and the vertical plate 13 is loosened by rotating the fastening nut, and the adjustment plate 14 is moved downward, and then the steel pipe 3 is placed on the upper side of the two abutment wheels 16, and one end of the steel pipe 3 is connected to the chuck tooling, and then the adjustment plate 14 is moved upward, so that the adjustment plate 14 drives the two abutment wheels 16 to move upward, and the upward movement of the two abutment wheels 16 will fit and abut the steel pipe 3, so that the upper side of the steel pipe 3 is in contact with the driving wheel 27 and the driven wheel 28, and then the fastening nut is tightened so that the fastening nut and the fastening bolt 18 fix the adjustment plate 14 on the vertical plate 13, so that the staff can easily place the steel pipe 3.
[0027] The utility model provides a material guiding mechanism of a fin tube laser welding machine, wherein a material discharge assembly 4 is provided on one side of a workbench 1, and the material discharge assembly 4 comprises a support base 6, a disc 5 and a support column 7, the support column 7 is fixedly mounted on the upper side of the support base 6, the disc 5 is rotatably mounted on the upper side of the support column 7, and fins 8 are provided on the circumference of the disc 5.
[0028] In another embodiment provided by the present invention, the disc 5 can rotate when discharging, and the fins 8 wrapped around the side of the disc 5 can be discharged through the rotation of the disc 5. At the same time, the disc 5 is plugged into the support column 7. After the fins 8 on the upper side of the disc 5 are discharged, it is convenient for the staff to replace the new disc 5 wrapped with the fins 8.
[0029] Working principle: When guiding the material, pull one end of the fin 8 and pass the fin 8 through the limiting groove between the first guide plate 25 and the second guide plate 26, then pass the fin 8 between the driving wheel 27 and the driven wheel 28, fix one end of the fin 8 on the steel pipe 3 to be welded, and weld the section of the fin 8 to the steel pipe 3, and then drive the steel pipe 3 to rotate through the rotating mechanism. The rotation of the steel pipe 3 will drive the fin 8 to rotate, and at the same time, the steel pipe 3 is driven by the moving mechanism to move while rotating, so that the fin 8 is spirally wound around the side of the steel pipe 3. When the fin 8 rotates with the steel pipe 3, the first guide plate 25 and the second guide plate 26 will perform preliminary guiding and limiting on the fin 8 to prevent the fin 8 from swinging when moving, and then the fin 8 is wound around the steel pipe 3. When wound around the steel pipe 3, the fin 8 will be guided and limited again by the driving wheel 27 and the driven wheel 28, so that the fin 8 can maintain a stable state and be wound around the steel pipe 3, thereby improving the stability of the fin 8 when welded to the steel pipe 3. Then, when the height of the material guide assembly 10 needs to be adjusted according to the diameter of the steel pipe 3, the sliding plate 23 can be driven to move by rotating the threaded rod 21. The movement of the sliding plate 23 can drive the first guide plate 25, the second guide plate 26, the driving wheel 27 and the driven wheel 28 to move. The movement of the first guide plate 25, the second guide plate 26, the driving wheel 27 and the driven wheel 28 can adjust the height of the fin 8, so that the fin 8 can fit in contact with the surface of the steel pipe 3 of different diameters.
[0030] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A material guiding mechanism of a fin tube laser welding machine, comprising a workbench (1), a bottom plate (2) and a material guiding assembly (10), characterized in that: The material guide assembly (10) is arranged on the upper side of the base plate (2), and comprises a support frame (19), a fixed frame (20), a threaded rod (21), a sliding plate (23), a mounting plate (24), a driving wheel (27), a driven wheel (28), a core shaft (29) and a bearing seat (30). The support frame (19) is fixedly mounted on the upper side of the base plate (2), the fixed frame (20) is fixedly mounted on the upper side of the support frame (19), the threaded rod (21) is rotatably mounted between the inner walls of the fixed frame (20), and the sliding plate (23) is slidably mounted on one side of the fixing frame (20), a threaded slider is provided on one side of the sliding plate (23), the threaded slider is threadedly mounted on the circumference of the threaded rod (21), the mounting plate (24) is fixedly mounted on one side of the sliding plate (23), the bearing seat (30) is fixedly mounted on one side of the mounting plate (24), the core shaft (29) is fixedly mounted in the bearing seat (30), the driving wheel (27) is fixedly mounted on one side of the core shaft (29), and the driven wheel (28) is fixedly mounted on one side of the driving wheel (27).
2. The material guiding mechanism of the fin tube laser welder according to claim 1, characterized in that: A first material guide plate (25) is fixedly mounted on one side of the mounting plate (24), a second material guide plate (26) is fixedly mounted on one side of the first material guide plate (25), a limiting groove is provided between the first material guide plate (25) and the second material guide plate (26), and a rotating wheel (22) is fixedly mounted on one end of the threaded rod (21).
3. The material guiding mechanism of the fin tube laser welder according to claim 1, characterized in that: An abutment assembly (9) is fixedly mounted on the upper side of the bottom plate (2), and the abutment assembly (9) is located on the lower side of the driving wheel (27) and the driven wheel (28).
4. The material guiding mechanism of the fin tube laser welder according to claim 3 is characterized in that: The abutment assembly (9) comprises a vertical plate (13), an adjustment plate (14), a rotating shaft (15) and an abutment wheel (16). The number of the rotating shaft (15) and the abutment wheel (16) are both two. The vertical plate (13) is fixedly mounted on the upper side of the bottom plate (2). The adjustment plate (14) is slidably mounted on one side of the vertical plate (13). Two rotating grooves are provided on the upper side of the adjustment plate (14). The two rotating shafts (15) are respectively rotatably mounted in the two rotating grooves. The two abutment wheels (16) are respectively fixedly mounted on one side of the two rotating shafts (15). The two abutment wheels (16) correspond to the driving wheel (27) and the driven wheel (28).
5. The material guiding mechanism of the fin tube laser welder according to claim 4, characterized in that: A slide groove (17) is provided on one side of the vertical plate (13) and the adjustment plate (14); a fastening bolt (18) is inserted between the two slide grooves (17); a fastening nut is threadedly mounted on one end of the fastening bolt (18); and a steel pipe (3) is provided between the two abutting wheels (16) and the driving wheel (27) and the driven wheel (28).
6. The material guiding mechanism of the fin tube laser welder according to claim 1, characterized in that: A material discharge assembly (4) is provided on one side of the workbench (1), and the material discharge assembly (4) comprises a support base (6), a disc (5) and a support column (7), wherein the support column (7) is fixedly mounted on the upper side of the support base (6), the disc (5) is rotatably mounted on the upper side of the support column (7), and fins (8) are provided on the circumference of the disc (5).